Page 1 IGITAL YCLING PART NUMBER: 02250195-401 R00 KEEP FOR FUTURE REFERENCE SULLAIR CORPORATION © WARRANTY NOTICE The information in this manual is current as of its publication date, and applies to Failure to follow the instructions compressor serial number: and procedures in this manual or,...
Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.
Page 3 TABLE OF CONTENTS SECTION 1—SAFETY SAFETY INFORMATION SECTION 2—RH SERIES REFRIGERATED HIGH TEMPERATURE COMPRESSED AIR DRYER SPECIFICATIONS INTRODUCTION TYPICAL INSTALLATION SAFETY REGULATIONS REFRIGERANT DRYER FEATURES DRYER OPERATION PROCEDURE ED—RH15-50 ED—RH75-100 ID—RH15-50 2.10 ID—RH75-100 2.11 P&I—RH15-75 2.12 P&I—RH100 2.13 WIRING DIAGRAM 2.14...
Page 4: Table Of Contents
TABLE OF CONTENTS 3.10 PRODUCT FEATURES 3.11 PRINCIPLE OF OPERATION 3.12 COMPRESSED AIR HEAT EXCHANGER 3.13 PIPE/CONNECTION REQUIREMENTS 3.14 ELECTRICAL CONNECTION REQUIREMENTS 3.15 OPERATING PRECAUTIONS 3.16 INSTALLATION 3.17 STEPS TO UNDERTAKE BEFORE OPERATING 3.18 OPERATING PROCEDURES 3.19 STARTUP AND SHUT DOWN PROCEDURE 3.20 ED—RN 5-15 3.21...
Page 5 TABLE OF CONTENTS 3.53 WIRING DIAGRAM—RN250-325 3.54 WIRING DIAGRAM—RN250-325 (230-3-60-A) 3.55 WIRING DIAGRAM—RN250-325 (230-3-60-A) 3.56 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) 3.57 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) 3.58 CONTROL CIRCUIT—RN250-325 3.59 POWER CIRCUIT—RN250-325 3.60 MAINTENANCE 3.61 REPLACEMENT PARTS 3.62 TROUBLESHOOTING 3.63 SETTINGS 3.64 SPARE PARTS LIST SECTION 4—E-680 CONTROLLER FOR REFRIGERANT DRYERS DESCRIPTION...
Page 6 TABLE OF CONTENTS 4.30 P&I—RD500-850 4.31 P&I—RD700-850 4.32 P&I—RD1000-6000 4.33 P&I—RD1000-6000 4.34 WIRING DIAGRAM—RD400 (230-3-60-A) 4.35 WIRING DIAGRAM—RD400 (230-3-60-A) 4.36 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) 4.37 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) 4.38 WIRING DIAGRAM—RD500/700 (230-3-60-A) 4.39 WIRING DIAGRAM—RD500/700 (230-3-60-A) 4.40 WIRING DIAGRAM—RD (500/700/850-1000-1200-1600-2000-2400- 3000-3800-5000-6000)-460-3-60-A, 400-3-50-A 4.41 WIRING DIAGRAM—RD (500/700/850-1000-1200-1600-2000-2400-...
Page 7 The equipment design, development, production, compressed air service. Also all “end user” safety assembly and customer service fall under the Sullair rules for the same type of service must be adhered quality control system.
Page 8 NOTES...
Page 9 RH SERIES—HIGH TEMPERATURE Section 2 RH SERIES REFRIGERATED HIGH TEMPERATURE COMPRESSED AIR DRYER RH-0015-115-60-A RH-0025-115-60-A RH-0035-115-60-A RH-0075-115-60-A RH-0100-115-60-A...
Page 10 If your application does not match the above criteria, with an automatic drain. The hot saturated air is then contact your Sullair distributor and they will be able to passed directly into the RH series of dryers. provide the right dryer for your application.
Page 11 SECTION 2 RH SERIES—HIGH TEMPERATURE TYPICAL INSTALLATION The RH series of Dryers operate without the need for any after-coolers.
Page 12 6. All safety precautions mentioned in this Contact your Sullair representative/dealer for manual must be adhered to at all times and suitable filter. by all personnel working on the dryer 2.4.5 S...
Page 13 SECTION 2 RH SERIES—HIGH TEMPERATURE 2.4.6 M 2.4.7 M AINTENANCE BY AN NGINEER AINTENANCE BY THE USER ECHNICIAN 1. Keep the dryer clean. 1. Maintenance and repairs should only be 2. In case of more than 4 pounds of refriger-...
Page 14 RH SERIES—HIGH TEMPERATURE SECTION 2 2.4.9 R 2.4.11 C EFRIGERANT CIRCUIT OMPRESSED AIR CIRCUIT The refrigerant circuit can be divided into 3 parts: 1. The hot, saturated, compressed air from the compressor is forced into the air-cooled 1. Low pressure section with an evaporator...
Page 15 SECTION 2 RH SERIES—HIGH TEMPERATURE REFRIGERANT DRYER IGH PRESSURE SECURITY SWITCH FEATURES Refrigerant circuits are protected against excessive pressure by a security switch that stops the 2.5.1 C OMPRESSOR compressor in case of too high a pressure. In case this safety switch has tripped, it has to be manually...
Page 16 RH SERIES—HIGH TEMPERATURE SECTION 2 2.5.7 C -1 H 2. An Evaporator which is an air-to- refrigerant OMPACT EAT EXCHANGER heat exchanger that cools the pre-cooled The dryers are equipped with compact heat compressed air. exchangers. This compact 3-in-1 setup has been 3.
Page 17 NOTES DRYER OPERATION PROCEDURE 1. Starting of a Single phase dryer for the first time a. Make sure all air connections are intact and have no leaks b. Double check wiring connections c. Set the rocker switch to “I” 2. Daily starting and shut-down a.
Page 18 ED—RH15-50 02250195-252 R00...
Page 19 ED—RH15-50 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION SEE REF. TABLE COMPRESSOR COMPRESSOR OVERLOAD SEE REF. TABLE PROTECTOR M-CON-0050H CONDENSOR M-STR-0050-115-1-60 COMPRESSOR START RELAY M-FMT-0150-115-1-60-A FAN MOTOR M-FAN-0150 FAN BLADE M-GRL-0150 FAN GRILL M-DRI-0200 DRIER DEHYDRATOR M-EXC-0035 HEAT EXCHANGER TMR-3000 TIMER M-SLV-0150-115 SOLENOID VALVE M-WSP-050...
Page 20 ED—RH75-100 02250195-253 R00...
Page 21 ED—RH75-100 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION SEE REF. TABLE COMPRESSOR SEE REF. TABLE COMPRESSOR START CAPACITOR M-CEB-115-1-60-A COMPRESSOR ELECTRIC BOX COMPRESSOR OVERLOAD SEE REF. TABLE PROTECTOR M-CON-100H CONDENSOR SEE REF. TABLE COMPRESSOR START RELAY M-FMT-0150-115-1-60-A FAN MOTOR M-FAN-0200 FAN BLADE M-GRL-0200 FAN GRILL M-DRI-0200...
Page 22 ID—RH15-50 02250195-252 R00...
Page 23 ID—RH15-50 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-795 115V/1Ph/60Hz AIR COOLED RH50 02250193-796 115V/1Ph/60Hz AIR COOLED RH35 02250193-797 115V/1Ph/60Hz AIR COOLED RH25 02250193-798 115V/1Ph/60Hz AIR COOLED RH15 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE DRYER WEIGHT WEIGHT 163 LB 141 LB RH50 161 LB...
Page 24 2.10 ID—RH75-100 02250195-253...
Page 25 2.10 ID—RH75-100 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-799 115V/1Ph/60Hz AIR COOLED RH75 02250193-800 115V/1Ph/60Hz AIR COOLED RH100 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE DRYER WEIGHT WEIGHT 238 LB 213 LB RH100 20.08” * 22.05” * 35.83” 24.21” * 27.76” * 42.32 [510] * [625] * [755] [615] * [705] * [1075] 217 LB...
Page 26 2.11 P&I—RH15-75 02250195-284...
Page 27 2.11 ID—RH15-75 COMPRESSOR REFRIGERANT CONDENSER AFTERCOOLER FAN MOTOR FAN MOTOR SWITCH DEHYDRATOR THERMOSTATIC EXPANSION VALVE EVAPORATOR AIR-AIR EXCHANGER DEW POINT INDICATOR NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION. MODEL REFRIGERANT TYPE RH15 1.102 RH25 1.102 RH35 1.102 RH50 0.992 RH75 R134A 1.543...
Page 28 2.12 P&I—RH100 02250195-285...
Page 29 2.12 ID—RH75-100 COMPRESSOR REFRIGERANT CONDENSER AFTERCOOLER FAN MOTOR FAN MOTOR SWITCH DEHYDRATOR THERMOSTATIC EXPANSION VALVE EVAPORATOR AIR-AIR EXCHANGER DEW POINT INDICATOR LIQUID RECEIVER BY-PASS VALVE NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION. REFRIGERANT TYPE: R134A (2.435 lb)
Page 30 2.13 WIRING DIAGRAM 02250195-303 R00...
Page 31 2.13 WIRING DIAGRAM COMP DESCRIPTION Compressor starting capacitor Compressor motor start relay A20-1 Electronic drain power supply-1 A20-2 Electronic drain power supply-2 Compressor motor M10-1 Fan motor 1 M10-2 Fan motor 2 Main switch Fan pressure switch High pressure safety switch High air temperature thermostat Compressor protection Indicates high pressure...
Page 32 RH SERIES—HIGH TEMPERATURE SECTION 2 2.14 TROUBLESHOOTING IMPORTANT Before starting maintenance activity or repair on the dryer, the main power switch and ON/ OFF switch must be turned OFF. Also, the compressed air must be vented from the sys- tem and the inlet and outlet valves must be closed.
Page 33 SECTION 2 RH SERIES—HIGH TEMPERATURE PROBLEM POSSIBLE CAUSE REPAIR COMMENTS Dryer-on light is lit but Clogged condenser fins Clear fins of all obstruc- The clogged fins in the condenser will refrigerant compressor is tions restrict the air passage and reduce...
Page 34 RH SERIES—HIGH TEMPERATURE SECTION 2 PROBLEM POSSIBLE CAUSE REPAIR COMMENTS Water in system Inlet and outlet connec- Check inlet and outlet This dryer is designed for air flow in tions are reversed connections one direction only. Inlet and outlet directions are identi- fied on the dryer and cannot be inter- changed.
Page 35 SECTION 2 RH SERIES—HIGH TEMPERATURE PROBLEM POSSIBLE CAUSE REPAIR COMMENTS Water in system Clogged condenser fins Clean fins of all obstruc- The clogged fins in the condenser will tions restrict air passage and reduce refrig- erant capacity causing water down- stream.
Page 36 RH SERIES—HIGH TEMPERATURE SECTION 2 PROBLEM POSSIBLE CAUSE REPAIR COMMENTS The unit will not run or Line disconnect switch is Close the start or discon- If the dryer is not operating, check the cycles ON and OFF open. nect switch disconnect switch or circuit breaker to be certain it is turned ON.
Page 37 4 sec / 5 min Table 2-1: DP Power 60H STANDARD Capacity SCFM @ WATER COOLED Rated Pressure Absorbed GROUP AIR COOLED MODEL REF SULLAIR PART SULLAIR PART Port Size VOLTAGE Rated Conditions MODEL REF Flow [1] Drop Power scfm...
Page 38 2.16 SPARE PARTS Component Name RH-0015-115-1-60-A RH-0025-115-1-60-A RH-0035-115-1-60-A RH-0050-115-1-60-A RH-0075-115-1-60-A RH-0100-115-1-60-A Refrigerant Gas R134a R134a R134a R134a R134a R134a compressor M-CMP-0050-115-1-60-A M-CMP-0050-115-1-60-A M-CMP-0050-115-1-60-A M-CMP-0075-115-1-60-A M-CMP-0075-115-1-60-A CAE4461Y/115V compressor electric box M-CEB-0100-115-1-60 Condenser M-CON-0050H M-CON-0050H M-CON-0050H M-CON-0050H M-CON-0100H M-CON-0100H Fan motor 2x M-FMT-0150-115-1-60 2x M-FMT-0150-115-1-60 2x M-FMT-0150-115-1-60 2x M-FMT-0150-115-1-60...
Page 39 Component Name RH-0015-115-1-60-A RH-0025-115-1-60-A RH-0035-115-1-60-A RH-0050-115-1-60-A RH-0075-115-1-60-A RH-0100-115-1-60-A On/off Button M-ONB-0200 M-ONB-0200 M-ONB-0200 M-ONB-0200 M-ONB-0200 M-ONB-0200 Component Name RH-0015-115-1-60-A RH-0025-115-1-60-A RH-0035-115-1-60-A RH-0050-115-1-60-A RH-0075-115-1-60-A RH-0100-115-1-60-A Main Switch Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer 2 x M-TMR-3000 2 x M-TMR-3000 2 x M-TMR-3000 2 x M-TMR-3000 2 x M-TMR-3000...
Page 40 NOTES...
Page 41 Heat If your application does not match the above criteria, Exchanger) contact your Sullair distributor and they will be able to • Integrated Separator (located at the coldest point provide the right dryer for your application. to maximize moisture extraction)
Page 42 INSPECTION observe all local safety instructions and rele- vant regulations. Sullair dryers are factory tested prior to shipment. 2. Prior to installation, the dryer and the com- However, during shipment, there are chances that pressed air system are to be depressurized...
Page 43: Product Features
SECTION 3 PRODUCT USER MANUAL INSTALLATION LAYOUT REQUIREMENTS 3.10 PRODUCT FEATURES 1. The dryer must be installed horizontally. A 3.10.1 R minimum of at least 1 ½ feet clearance EFRIGERANT COMPRESSOR around the dryer is necessary to allow free The refrigerant compressor is fully hermetically air circulation and easy access for servicing.
Page 44 PRODUCT USER MANUAL SECTION 3 3.10.5 C design heat exchangers. This assembly has been RANKCASE HEATER specially designed to dry compressed air and 3-Phase dryers are equipped with an electric consists of: crankcase heater. The heater provides preliminary 1. An air/air heat exchanger which pre-cools pre-heating refrigerant compressor...
Page 45: Principle Of Operation
SECTION 3 PRODUCT USER MANUAL 3.11 PRINCIPLE OF OPERATION refrigerant is sucked into the compressor and the cycle carries on. The refrigerant circuit can be divided in 3 parts: 9. In order to keep the evaporation pressure 1. Low pressure section with an evaporator steady, and maintain the refrigerant tempera- (heat exchanger) ture in the heat exchanger, a hot gas by-pass...
Page 46: Pipe/Connection Requirements
PRODUCT USER MANUAL SECTION 3 Figure 3-1: Typical Installation Diagram 3.13 PIPE/CONNECTION 3.15 OPERATING PRECAUTIONS REQUIREMENTS Refer to Product Models and Specifications— WARNING Table 3-2, Table 3-3, Table 3-4, Table 3-5. Verify that the operating parameters match 3.14 ELECTRICAL CONNECTION with the nominal values stated on the data REQUIREMENTS nameplate of the dryer (voltage, frequency,...
Page 47: Installation
If you are in doubt, contact your Sullair distributor. It is recommended to use the same pipe size as that of the dryer Inlet and Outlet.
Page 48: Steps To Undertake Before Operating
PRODUCT USER MANUAL SECTION 3 3.17 STEPS TO UNDERTAKE 6. Remove any packaging and other material BEFORE OPERATING which could obstruct the area around the dryer. 1. Read this manual completely. 7. Activate the mains switch. 2. Review all safety precautions. 8.
Page 49: Startup And Shut Down Procedure
SECTION 3 PRODUCT USER MANUAL 3.19 STARTUP AND SHUT DOWN SEC 3.24 S HUT DOWN PROCEDURE 1. Shut down the air compressor. 2. After few minutes, shut down the dryer pressing the button "0 - OFF" of the ON/OFF WARNING switch For short periods of inactivity, (max 2-3 NOTE...
Page 50: Ed-Rn
3.20 ED—RN 5-15 02250195-257 R00...
Page 51 3.20 ED—RN 5-15 PART NUMBER DESCRIPTION M-CMP-0015-115-1-60-A COMPRESSOR M-CON-0015 CONDENSOR M-FMT-0075-115-1-60 FAN MOTOR ASSEMBLY M-FAN-0015 FAN BLADE M-GRL-0015 FAN GRILL M-DRI-0200 DRIER DEHYDRATOR M-EXC-0025 HEAT EXCHANGER M-INL-0015 FLEXIBLE STEEL TUBE (INLET) M-EXV-0075 EXPANSION VALVE M-HPS-0200 HIGH PRESSURE SWITCH M-FNS-0200 FAN ON/OFF SWITCH M-THG-0325 THERMOSTATIC GUAGE M-ONB-0200...
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3.21 ED—RN 25 02250195-258 R00...
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3.21 ED—RN 25 PART NUMBER DESCRIPTION DRYER PART POWER RATINGS COOLING DECAL NUMBER M-CMP-0035-115-1-60 COMPRESSOR 02250193-812 115V/1Ph/60Hz AIR COOLED RN25 M-CON-0035 CONDENSER 02250193-870 220V/1Ph/50Hz AIR COOLED RN25 M-FMT-0075-115-1-60 FAN MOTOR 02250193-835 208/230V/1Ph/60Hz AIR COOLED RN25 M-FAN-0075 FAN BLADE M-GRL-0075 FAN GRILL M-DRI-0200 DRIER DEHYDRATOR M-EXC-0025...
Page 54 3.22 ED—RN 35-50 02250195-259 R00...
Page 55 3.22 ED—RN 35-50 PART NUMBER DESCRIPTION DRYER PART POWER RATINGS COOLING DECAL NUMBER M-CMP-0035-115-1-60 COMPRESSOR AIR COOLED 02250193-813 115V/1Ph/60Hz RN35 M-CON-0035 CONDENSER M-FMT-0075-115-1-60 FAN MOTOR AIR COOLED 02250193-836 208-230V/1Ph/60Hz RN35 M-FAN-0075 FAN BLADE AIR COOLED 02250193-871 220V/1Ph/50Hz RN35 M-GRL-0075 FAN GRILL AIR COOLED 02250193-814 115V/1Ph/60Hz...
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3.23 ED—RN 75 02250195-260 R00...
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3.23 ED—RN 75 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0075-115-1-60 COMPRESSOR COMPRESSOR OVERLOAD M-COP-0100-115-1-60 PROTECTOR M-CON-0075 CONDENSER M-CSR-0100-115-1-60 COMPRESSOR START RELAY M-FMT-0075-115-1-60 FAN MOTOR M-FAN-0075 FAN BLADE DRYER PART M-GRL-0075 FAN GRILL POWER RATINGS COOLING DECAL NUMBER M-DRI-0200 DRIER DEHYDRATOR AIR COOLED 02250193-815 115V/1Ph/60Hz...
Page 58 3.24 ED—RN 100 02250195-260 R00...
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3.24 ED—RN 100 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0100-115-1-60 COMPRESSOR M-FAS-3000 CABINET FASTENER M-CEB-0100-115-1-60 COMPRESSOR ELECTRIC BOX M-CSC-0100-115-1-60 COMPRESSOR START CAPACITOR M-CON-0100 CONDENSER M-CSR-0100-115-1-60 COMPRESSOR START RELAY M-FMT-0150-115-1-60 FAN MOTOR COMPRESSOR OVERLOAD M-COP-0100-115-1-60 PROTECTOR M-FAN-0150 FAN BLADE M-GRL-0150 FAN GRILL DRYER PART M-DRI-0200 DRIER DEHYDRATOR...
Page 60 3.25 ED—RN 125 02250195-261 R00...
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3.25 ED—RN 125 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0125-115-1-60-A COMPRESSOR M-SMS-3000 SHEET METAL SCREW M-CEB-0125-115-1-60 COMPRESSOR ELECTRIC BOX M-STU-3000 CABINET STUD AND NUT M-CON-0150 CONDENSER M-FAS-3000 CABINET FASTENER M-FMT-0150-115-1-60 FAN MOTOR COMPRESSOR START M-CSC-0150-115-1-60 CAPACITOR M-FAN-0150 FAN BLADE M-CSR-0150-115-1-60 COMPRESSOR START RELAY M-GRL-0150 FAN GRILL...
Page 62 3.26 ED—RN 150 02250195-262 R00...
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3.26 ED—RN 150 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0150-115-1-60-A COMPRESSOR M-FAS-3000 CABINET FASTENER M-CEB-0150-115-1-60 COMPRESSOR ELECTRIC BOX M-CSC-0150-115-1-60 COMPRESSOR START CAPACITOR M-CON-0150 CONDENSER M-CSR-0150-115-1-60 COMPRESSOR START RELAY M-FMT-0150-115-1-60 FAN MOTOR COMPRESSOR OVERLOAD M-COP-0150-115-1-60 PROTECTOR M-FAN-0150 FAN BLADE M-GRL-0150 FAN GRILL DRYER PART M-DRI-0200 DRIER DEHYDRATOR...
Page 64 3.27 ED—RN 175 02250195-263 R00...
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3.27 ED—RN 175 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0200-220-1-50-A COMPRESSOR M-FAS-3000 CABINET FASTENER M-CEB-0200-220-1-50 COMPRESSOR ELECTRIC BOX M-CSC-0200-220-1-60 COMPRESSOR START CAPACITOR M-CON-0175 CONDENSOR M-CSR-0200-220-1-60 COMPRESSOR START RELAY M-FMT-0200-220-1-50 FAN MOTOR ASSEMBLY COMPRESSOR OVERLOAD M-COP-0200-220-1-60 ROTECTOR M-FAN-0200 FAN BLADE M-RUN-0325-220-1-60 RUN CAPACITOR M-GRL-0200 FAN GRILL...
Page 66 3.28 ED—RN 200 02250195-263 R00...
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3.28 ED—RN 200 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0200-220-1-50-A COMPRESSOR M-FAS-3000 CABINET FASTENER M-CEB-0200-220-1-50 COMPRESSOR ELECTRIC BOX M-CSC-0200-220-1-60 COMPRESSOR START CAPACITOR M-CON-0200 CONDENSOR M-CSR-0200-220-1-60 COMPRESSOR START RELAY M-FMT-0200-220-1-50 FAN MOTOR ASSEMBLY COMPRESSOR OVERLOAD M-COP-0200-220-1-60 ROTECTOR M-FAN-0200 FAN BLADE M-RUN-0200-220-1-60 RUN CAPACITOR M-GRL-0200 FAN GRILL...
Page 68 3.29 ED—RN 250 02250195-264 R00...
Page 69 3.29 ED—RN 250 PART NUMBER DESCRIPTION M-CRE-0400 CABINET REAR PART NUMBER DESCRIPTION M-CTO-0400 CABINET TOP M-CBA-0400 CABINET BASE SEE REF. TABLE COMPRESSOR M-CBL-0150 CABINET LEG M-CON-0325 CONDENSOR M-HP1-0400 CABINET HORIZONTAL PROFILE 1 SEE REF. TABLE FAN MOTOR ASSEMBLY M-HP2-0400 CABINET HORIZONTAL PROFILE 2 M-DRI-1000 DRIER DEHYDRATOR M-CPS-3000...
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3.30 ED—RN 325 (230) 02250195-264 R00...
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3.30 ED—RN 325 (230) PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0325-460-3-60-A COMPRESSOR M-COP-0325-460-3-60-A COMPRESSOR START CAPACITOR M-CON-0325 CONDENSOR M-STR-0325-230-60 COMPRESSOR START RELAY M-FMT-0700-460-3-60 FAN MOTOR ASSEMBLY M-RUN-0325-230-60 RUN CAPACITOR M-DRI-1000 DRIER DEHYDRATOR DRYER PART M-EXC-0200 HEAT EXCHANGER POWER RATINGS COOLING DECAL NUMBER M-EXV-0850...
Page 72 3.31 ED—RN 325 (460) 02250195-264 R00...
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3.31 ED—RN 325 (460) PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0325-460-3-60-A COMPRESSOR M-TRF-1000 TRANSFORMER M-CON-0325 CONDENSOR M-PPR-1000 PHASE PROTECTION RELAY M-FMT-0700-460-3-60 FAN MOTOR ASSEMBLY M-CNT-0400 CONTACTOR M-DRI-1000 DRIER DEHYDRATOR M-FCN-1000 FAN CONTACTOR M-EXC-0200 HEAT EXCHANGER COMPRESSOR OVERLOAD M-COP-0325-460-3-60-A PROTECTOR M-EXV-0850 EXPANSION VALVE M-FOP-3000 FAN OVERLOAD PROTECTOR...
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3.32 ID—RN5-15 02250195-257 R00...
Page 75 3.32 ID—RN5-15 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-807 115V/1Ph/60Hz AIR COOLED 02250193-809 115V/1Ph/60Hz AIR COOLED RN10 02250193-810 115V/1Ph/60Hz AIR COOLED RN15 02250193-869 220V/1Ph/50Hz AIR COOLED RN15 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT WEIGHT 13.8” x 13.8” x 24” 17.52”...
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3.33 ID—RN25 02250195-258 R00...
Page 77 3.33 ID—RN25 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-812 115V/1Ph/60Hz AIR COOLED RN25 02250193-870 220V/1Ph/50Hz AIR COOLED RN25 02250193-835 208/230V/1Ph/60Hz AIR COOLED RN25 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT WEIGHT 15.55” x 13.8” x 24” 17.52” x 18.9” x 31.5” 95 LB 74 LB 350mm x 395mm x 610mm...
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3.34 ID—RN35/50 02250195-259 R00...
Page 79 3.34 ID—RN35/50 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-813 115V/1Ph/60Hz AIR COOLED RN35 02250193-836 208-230V/1Ph/60Hz AIR COOLED RN35 02250193-871 220V/1Ph/50Hz AIR COOLED RN35 02250193-814 115V/1Ph/60Hz AIR COOLED RN50 02250193-838 208-230V/1Ph/60Hz AIR COOLED RN50 02250193-872 220V/1Ph/50Hz AIR COOLED RN50 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT...
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3.35 ID—RN75-100 02250195-260...
Page 81 3.35 ID—RN75-100 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-815 115V/1Ph/60Hz AIR COOLED RN75 02250193-839 208-230V/1Ph/60Hz AIR COOLED RN75 02250193-873 220V/1Ph/50Hz AIR COOLED RN75 02250193-816 115V/1Ph/60Hz AIR COOLED RN100 02250193-841 208-230V/1Ph/60Hz AIR COOLED RN100 02250193-874 220V/1Ph/50Hz AIR COOLED RN100 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE DRYER...
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3.36 ID—RN125 02250195-261...
Page 83 3.36 ID—RN125 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-817 115V/1Ph/60Hz AIR COOLED RN125 02250193-842 208-230V/1Ph/60Hz AIR COOLED RN125 02250193-875 220V/1Ph/50Hz AIR COOLED RN125 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT WEIGHT 17.52” x 21.46” x 31.7” 21.65” x 25.2” x 38.98” 197 LB 176 LB 445mm x 545mm x 805mm...
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3.37 ID—RN150 02250195-262...
Page 85 3.37 ID—RN150 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-818 115V/1Ph/60Hz AIR COOLED RN150 02250193-843 208-230V/1Ph/60Hz AIR COOLED RN150 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT WEIGHT 17.52” x 23.42” x 31.7” 21.26” x 26.77” x 39.37” 215 LB 194 LB 445mm x 595mm x 805mm 540mm x 680mm x 1000mm...
Page 86: Id-Rn175-200
3.38 ID—RN175-200 02250195-263...
Page 87 3.38 ID—RN175-200 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-876 220V/1Ph/50Hz AIR COOLED RN175 02250193-845 208-230V/1Ph/60Hz AIR COOLED RN175 02250193-877 220V/1Ph/50Hz AIR COOLED RN200 02250193-846 208-230V/1Ph/60Hz AIR COOLED RN200 GROSS WITHOUT PALLET SIZE WITH PALLETT SIZE WEIGHT WEIGHT 21.46” x 23.42” x 34.25” 25.6”...
Page 88: Id-Rn250-400
3.39 ID—RN250-400 02250195-264...
Page 89 3.39 ID—RN250-400 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-880 230V/3Ph/60Hz AIR COOLED RN250 02250193-847 208-230V/1Ph/60Hz AIR COOLED RN250 02250193-979 460V/3Ph/60Hz AIR COOLED RN250 02250193-134 575V/3Ph/60Hz AIR COOLED RN250 02250193-878 220V/1Ph/50Hz AIR COOLED RN250 02250193-848 208-230V/1Ph/60Hz AIR COOLED RN325 02250193-980 460V/3Ph/60Hz AIR COOLED RN325...
Page 90: P&I—Rn5-10-15-25
3.40 P&I—RN5-10-15-25 02250195-288...
Page 91 3.40 P&I—RN250-400 DESCRIPTION COMPRESSOR REFRIGERANT CONDENSOR FAN MOTOR FAN MOTOR SWITCH AIR/FREON HEAT EXCHANGER SEPARATOR PRESSURE REGULATOR DEHYDRATOR REFRIGERANT MODEL TYPE 0.617 RN10 0.617 R134A RN15 0.661 RN25 0.705 NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION...
Page 92: P&I-Rn35-75
3.41 P&I—RN35-75 02250195-289...
Page 93 3.41 P&I—RN35-75 DESCRIPTION COMPRESSOR REFRIGERANT CONDENSOR FAN MOTOR FAN MOTOR SWITCH EVAPORATOR AIR-AIR EXCHANGER PRESSURE REGULATOR DEHYDRATOR DEW POINT INDICATOR REFRIGERANT MODEL TYPE RN35 0.881 RN50 R134A 0.881 RN75 1.102 NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION...
Page 94: P&I-Rn100-200
3.42 P&I—RN100-200 02250195-290...
Page 95 REFRIGERANT CONDENSOR FAN MOTOR FAN MOTOR SWITCH EVAPORATOR AIR-AIR EXCHANGER PRESSURE REGULATOR DEHYDRATOR DEW POINT INDICATOR BY-PASS VALVE REFRIGERANT MODEL TYPE RN100 1.543 RN125 2.866 RN150 R134A 2.866 RN175 2.866 RN200 2.866 NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION...
Page 96: P&I-Rn250-325
3.43 P&I—RN250-325 02250195-291...
Page 97: P&I—Rd400-500-700-850
3.44 P&I—RD400-500-700-850 02250195-293...
Page 98: P&I-Rd700-850
3.45 P&I—RD700-850 02250195-294...
Page 99: P&I—Rd1000-1200-1600-2000-2400-3000-3800-5000-6000
3.46 P&I—RD1000-1200-1600-2000-2400-3000-3800-5000-6000 02250195-297...
Page 100: P&I—Rd1000-1200-1600-2000-2400-3000-3800-5000-6000
3.47 P&I—RD1000-1200-1600-2000-2400-3000-3800-5000-6000 02250195-298...
Page 101 NOTES...
Page 102 3.48 WIRING DIAGRAM—RN5-10-15-20-25 02250195-306...
Page 103: Wiring Diagram-Rn5-10-15-20-25
3.48 WIRING DIAGRAM—RN5-10-15-20-25 COMP DESCRIPTION Start capacitor Compressor motor starter relay Main switch Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 104 3.49 WIRING DIAGRAM—RN35-50-75-100 02250195-307...
Page 105: Wiring Diagram-Rn35-50-75-100
3.49 WIRING DIAGRAM—RN30-50-75-100 COMP DESCRIPTION Drain timer supply Start capacitor Compressor motor starter relay Main switch Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 106: Wiring Diagram-Rn125-150
3.50 WIRING DIAGRAM—RN125-150 02250195-308...
Page 107 3.50 WIRING DIAGRAM—RN125-150 COMP DESCRIPTION Drain timer supply Start capacitor Compressor motor starter relay Main switch Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 108: Wiring Diagram-Rn175
3.51 WIRING DIAGRAM—RN175 02250195-309...
Page 109 3.51 WIRING DIAGRAM—RN175 COMP DESCRIPTION Drain timer supply Starting capacitor resistance A40-1 Start capacitor A40-2 Run capacitor Compressor motor starter relay Main switch Remote control start Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 110: Wiring Diagram-Rn200
3.52 WIRING DIAGRAM—RN200 02250195-310...
Page 111 3.52 WIRING DIAGRAM—RN200 COMP DESCRIPTION Drain timer supply Starting capacitor resistance A40-1 Start capacitor A40-2 Run capacitor Compressor motor starter relay Main switch Remote control start Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 112: Wiring Diagram-Rn250-325
3.53 WIRING DIAGRAM—RN250-325 02250195-311...
Page 113 3.53 WIRING DIAGRAM—RN250-325 COMP DESCRIPTION Drain timer supply Compressor chankaser heater Starting capacitor resistance A40-1 Start capacitor A40-2 Run capacitor Compressor motor starter relay Main switch Remote control start Fan pressure control switch Safety control switch Compressor motor Fan motor Compressor motor protector Indicates high pressure in the circuit...
Page 114: Wiring Diagram—Rn250-325 (230-3-60-A
3.54 WIRING DIAGRAM—RN250-325 (230-3-60-A) 02250195-973-1...
Page 115 3.54 WIRING DIAGRAM—RN250-325 (230-3-60-A) COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 EMR4 overload protection A01 primary protection A30 overload protection A01 Secondary protection Compressor contactor Fan contactor Compressor motor Fan motor Thermal protection of compressor...
Page 116: Wiring Diagram—Rn250-325 (230-3-60-A
3.55 WIRING DIAGRAM—RN250-325 (230-3-60-A) 02250195-973-2...
Page 117 3.55 WIRING DIAGRAM—RN250-325 (230-3-60-A) COMP DESCRIPTION Control circuit protection Compressor motor relay Fan motor relay Thermal protection of compressor Thermal protection of fan S02-1 Start button on control panel S02-2 Remote control start button S03-1 Stop button on control panel S03-2 Remote control stop button Fan high pressure control switch...
Page 118: Wiring Diagram—Rn250-325 (460-3-60-A, 400-3-50-A
3.56 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) 02250195-312-1...
Page 119 3.56 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 EMR4 overload protection A01 primary protection A30 overload protection A01 Secondary protection Compressor contactor Fan contactor Compressors Fan motor...
Page 120: Wiring Diagram—Rn250-325 (460-3-60-A, 400-3-50-A
3.57 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) 02250195-312-2...
Page 121 3.57 WIRING DIAGRAM—RN250-325 (460-3-60-A, 400-3-50-A) COMP DESCRIPTION Control circuit protection Economizer protection Compressor motor relay Fan motor relay Economizer relay Thermal protection of compressor Thermal protection of fan S02-1 Start button on control panel S02-2 Remote control start button S03-1 Stop button on control panel S03-2 Remote control stop button...
Page 122: Control Circuit-Rn250-325
3.58 CONTROL CIRCUIT—RN250-325 02250195-306...
Page 123 3.58 CONTROL CIRCUIT—RN250-325 COMP DESCRIPTION COMP DESCRIPTION Control circuit transformer HP-BP security control A10-1 Running lamp on control Security thermostat A10-2 Remote control Running lamp (Green) S30-1 Fan protector I A10-3 Dual button control lamp (Green) S30-2 Fan protector II A11-1 Stand-by lamp on control panel (red) A11-2...
Page 124: Power Circuit-Rn250-325
3.59 POWER CIRCUIT—RN250-325 02250195-306...
Page 125 3.59 POWER CIRCUIT—RN250-325 COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block EMR4 Phase protection relay F1,F2 A01 Primary protection Compressor contactor (24V) Fan contactor (24V) Water motor Compressor Fan motor Thermal protection of Overload protector Water motor protection Main switch...
Page 126: Maintenance
PRODUCT USER MANUAL SECTION 3 3.60 MAINTENANCE 3.60.2 M AINTENANCE BY THE USER 1. Keep the dryer clean. 3.60.1 M AINTENANCE BY AN NGINEER 2. In case of more than 4 pounds of refriger- ECHNICIAN ant, the dryer should be regularly checked 1.
Page 127: Replacement Parts
SECTION 3 PRODUCT USER MANUAL Table 3-1: Recommended Maintenance Semi- Recommended Maintenance Activity Weekly Monthly Annual Annual Cleaning drain strainer inside drain ball valve Cleaning or replacing drain membrane valve (250CFM and larger models) Monitoring working conditions 3.61 REPLACEMENT PARTS...
Page 128: Troubleshooting
PRODUCT USER MANUAL SECTION 3 3.62 TROUBLESHOOTING Problem Possible Cause Repair Comments Dryer is switched on, 3-phase dryers: The con- Invert two phases 3-phase dryers are equipped with indicator light is lit but the nection has inverted a phase controller to avoid the refrigerant compressor phases fans from turning in the opposite...
Page 129 SECTION 3 PRODUCT USER MANUAL Problem Possible Cause Repair Comments Dryer-on light is lit but Clogged condenser fins Clear fins or water The clogged fins in the con- Refrigerant Compressor or clogged water condenser of all denser will restrict the air pas- does not run.
Page 130 Mem- branes of pneumatically assisted drain have to be checked or replaced every 6 months. Sullair zero loss drain has to be cleaned with soft water when needed. Bypass system is open...
Page 131 SECTION 3 PRODUCT USER MANUAL Problem Possible Cause Repair Comments Water in system Excessive free moisture Check the separator In some system there may be an and drain system and com- accumulation of free moisture in pressor after cooler the line ahead of the dryer. If this ahead of the dryer.
Page 132 Some contamination may require extra maintenance of the heat exchanger. Contact your Sullair Distributor. The unit will not run or Line disconnect switch is Close the start or disconnect If the dryer is not operating, cycles off and on.
Page 133 SECTION 3 PRODUCT USER MANUAL Problem Possible Cause Repair Comments The unit will not run or Excessive compressed air Design conditions and correc- The dryer is designed for working cycles off and on. inlet temperature. tion factors are described in into calculated design conditions.
Page 134: Settings
3.63 SETTINGS Superheat of Refrigerant Water flow valve Evaporating Security high Security low MODEL thermostatic Fan pressure switch temperature Drain timer (if water pressure pressure switch pressure switch expansion valve switch condenser) C° F° C° F° Open / Close RN-0005 5-10°C 41-50°F 2.05 bar...
Page 135 Table 3-2: DP Power 60H Rated STANDARD Capacity SCFM @ AIR COOLED MODEL WATER COOLED Pressure Absorbed GROUP SULLAIR PART SULLAIR PART Flow Port Size VOLTAGE Rated Conditions MODEL REF Drop Power scfm (psid) (kW) (in) Non- 115/1/60 RN-0005-115-60-A 02250193-807 0.14...
Page 136 Table 3-2: DP Power 60H Rated STANDARD Capacity SCFM @ AIR COOLED MODEL WATER COOLED Pressure Absorbed GROUP SULLAIR PART SULLAIR PART Flow Port Size VOLTAGE Rated Conditions MODEL REF Drop Power scfm (psid) (kW) (in) Non- 208-230/1/60 250.0 RN-0250-230-60-A 02250193-880 250.0...
Page 137 Table 3-2: DP Power 60H Rated STANDARD Capacity SCFM @ AIR COOLED MODEL WATER COOLED Pressure Absorbed GROUP SULLAIR PART SULLAIR PART Flow Port Size VOLTAGE Rated Conditions MODEL REF Drop Power scfm (psid) (kW) (in) Non- 575/3/60 1000.0 RD-1000-575-60-A...
Page 138 Table 3-3: DP Power 50H Rated STANDARD Capacity SCFM @ AIR COOLED MODEL WATER COOLED Pressure Absorbe GROUP SULLAIR PART SULLAIR PART Flow Port Size VOLTAGE Rated Conditions MODEL REF Drop d Power scfm (psid) (kW) (in) Non-Cycling 220/1/50 15.0...
Page 139 Table 3-4: Models 60HZ Capacity WATER Rated STANDARD SCFM @ AIR COOLED SULLAIR SULLAIR Pressure Absorbed GROUP COOLED Flow Port Size Width Height Depth Weight VOLTAGE Rated MODEL REF PART PART Drop Power MODEL REF Conditions scfm (psid) (kW) (in)
Page 140 Table 3-4: Models 60HZ Capacity WATER Rated STANDARD SCFM @ AIR COOLED SULLAIR SULLAIR Pressure Absorbed GROUP COOLED Flow Port Size Width Height Depth Weight VOLTAGE Rated MODEL REF PART PART Drop Power MODEL REF Conditions scfm (psid) (kW) (in)
Page 141 Table 3-4: Models 60HZ Capacity WATER Rated STANDARD SCFM @ AIR COOLED SULLAIR SULLAIR Pressure Absorbed GROUP COOLED Flow Port Size Width Height Depth Weight VOLTAGE Rated MODEL REF PART PART Drop Power MODEL REF Conditions scfm (psid) (kW) (in)
Page 142 Table 3-5: Models 50Hz Capacity SCFM Rated STANDARD AIR COOLED MODEL SULLAIR WATER COOLED SULLAIR Pressure Absorbed Port GROUP @ Rated Flow Width Height Depth Weight VOLTAGE PART MODEL REF PART Drop Power Size Conditions scfm (psid) (kW) (in) mm lbs...
Page 144: Spare Parts List
3.64 SPARE PARTS LIST Component Name RN-0005-115-1-60-A RN-0010-115-1-60-A RN-0015-115-1-60-A RN-0015-220-1-50-A RN-0025-115-1-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0015-115-1-60 M-CMP-0015-115-1-60 M-CMP-0015-115-1-60 M-CMP-0015-115-1-60 M-CMP-0035-115-1-60-A compressor electric box Condenser M-CON-0015 M-CON-0015 M-CON-0015 M-CON-0015 M-CON-0035 Fan motor M-FMT-0075-115-1-60 M-FMT-0075-115-1-60 M-FMT-0075-115-1-60 M-FMT-0035-220-1-50 M-FMT-0075-115-1-60 Fan Blade M-FAN-0015 M-FAN-0015...
Page 145 Component Name RN-0005-115-1-60-A RN-0010-115-1-60-A RN-0015-115-1-60-A RN-0015-220-1-50-A RN-0025-115-1-60-A On/off Button M-ONB-0200 M-ONB-0200 M-ONB-0200 M-ONB-0200 M-ONB-0200 Main Switch Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve Membrane valve Membrane Water Separator M-WSP-0050 M-WSP-0050 M-WSP-0050 M-WSP-0050 M-WSP-0050...
Page 146 Component Name RN-0025-220-1-50-A RN-0025-230-1-60-A RN-0035-115-1-60-A RN-0035-220-1-50-A RN-0035-230-1-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0035-220-1-50-A M-CMP-0035-230-1-60-A M-CMP-0035-115-1-60-A M-CMP-0035-220-1-50-A M-CMP-0035-230-1-60-A compressor electric box Condenser M-CON-0035 M-CON-0035 M-CON-0035 M-CON-0035 M-CON-0035 Fan motor M-FMT-0035-220-1-50 M-FMT-0035-230-1-60 M-FMT-0075-115-1-60 M-FMT-0035-220-1-50 M-FMT-0035-230-1-60 Fan Blade M-FAN-0075 M-FAN-0075 M-FAN-0075 M-FAN-0075 M-FAN-0075...
Page 147 Component Name RN-0025-220-1-50-A RN-0025-230-1-60-A RN-0035-115-1-60-A RN-0035-220-1-50-A RN-0035-230-1-60-A Main Switch Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve M-SLV-0150-115 M-SLV-0200-230 M-SLV-0200-230 Membrane valve Membrane Water Separator M-WSP-0050 M-WSP-0050 Cabinet Front M-CFR-0025 M-CFR-0025 M-CFR-0050 M-CFR-0050 M-CFR-0050...
Page 148 Component Name RN-0050-115-1-60-A RN-0050-220-1-50-A RN-0050-230-1-60-A RN-0075-115-1-60-A RN-0075-220-1-50-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0050-115-1-60-A M-CMP-0050-220-1-50-A M-CMP-0050-230-1-60-A M-CMP-0075-115-1-60-A M-CMP-0075-220-1-50-A compressor electric box Condenser M-CON-0050 M-CON-0050 M-CON-0050 M-CON-0075 M-CON-0075 Fan motor M-FMT-0075-115-1-60 M-FMT-0075-220-1-50 M-FMT-0150-230-1-60 M-FMT-0075-115-1-60 M-FMT-0075-220-1-50 Fan Blade M-FAN-0075 M-FAN-0075 M-FAN-0075 M-FAN-0075 M-FAN-0075...
Page 149 Component Name RN-0050-115-1-60-A RN-0050-220-1-50-A RN-0050-230-1-60-A RN-0075-115-1-60-A RN-0075-220-1-50-A Main Switch Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve M-SLV-0150-115 M-SLV-0200-230 M-SLV-0200-230 M-SLV-0150-115 M-SLV-0200-230 Membrane valve Membrane Water Separator Cabinet Front M-CFR-0050 M-CFR-0050 M-CFR-0050 M-CFR-0075 M-CFR-0075...
Page 150 Component Name RN-0075-230-1-60-A RN-0100-115-1-60-A RN-0100-230-1-60-A RN-0125-115-1-60-A RN-0125-220-1-50-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0075-230-1-60-A M-CMP-0100-115-1-60-A M-CMP-0100-230-1-60-A M-CMP-0125-115-1-60-A M-CMP-125-220-1-50-A compressor electric box M-CEB-0100-115-1-60 M-CEB-0100-230-1-60 M-CEB-0125-115-1-60 M-CEB-0125-230-1-50 Condenser M-CON-0075 M-CON-0100 M-CON-0100 M-CON-0150 M-CON-0150 Fan motor M-FMT-0150-230-1-60 M-FMT-0150-115-1-60 M-FMT-0200-230-1-60 M-FMT-0150-115-1-60 M-FMT-0200-220-1-50 Fan Blade M-FAN-0075 M-FAN-0150...
Page 151 Component Name RN-0075-230-1-60-A RN-0100-115-1-60-A RN-0100-230-1-60-A RN-0125-115-1-60-A RN-0125-220-1-50-A Main Switch Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve M-SLV-0200-230 M-SLV-0150-115 M-SLV-0200-230 M-SLV-0150-115 M-SLV-0200-230 Membrane valve Membrane Water Separator Cabinet Front M-CFR-0075 M-CFR-0100 M-CFR-0100 M-CFR-0150 M-CFR-0150...
Page 152 Component Name RN-0125-230-1-60-A RN-0150-115-1-60-A RN-0150-230-1-60-A RN-0175-220-1-50-A RN-0175-230-1-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0150-230-1-60-A M-CMP-0150-115-1-60-A M-CMP-0150-230-1-60-A M-CMP-0200-220-1-50-A M-CMP-0200-230-1-60-A compressor electric box M-CEB-0150-230-1-60 M-CEB-0150-115-1-60 M-CEB-0150-230-1-60 M-CEB-0200-220-1-050 M-CEB-0200-230-1-60 Condenser M-CON-0150 M-CON-0150 M-CON-0150 M-CON-0175 M-CON-0175 Fan motor M-FMT-0200-230-1-60 M-FMT-0150-115-1-60 M-FMT-0200-230-1-60 M-FMT-0200-220-1-50 M-FMT-0200-230-1-60 Fan Blade M-FAN-0150...
Page 153 Component Name RN-0125-230-1-60-A RN-0150-115-1-60-A RN-0150-230-1-60-A RN-0175-220-1-50-A RN-0175-230-1-60-A Main Switch M-MNS-0700 Contactor Phase protection relay Fan Contactor Transformer Secondary contact Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve M-SLV-0200-230 M-SLV-0150-115 M-SLV-0200-230 M-SLV-0200-230 M-SLV-0200-230 Membrane valve Membrane Water Separator Cabinet Front M-CFR-0150 M-CFR-0150 M-CFR-0150 M-CFR-0200...
Page 154 Component Name RN-0200-220-1-50-A RN-0200-230-1-60-A RN-0250-220-1-50-A RN-0250-230-1-60-A RN-0250-230-3-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-0200-220-1-50-A M-CMP-0200-230-1-60-A M-CMP-250-220-1-50-A M-CMP-250-230-1-60-A M-CMP-250-230-3-60-A compressor electric box M-CEB-0200-220-1-050 M-CEB-0200-230-1-60 Condenser M-CON-0200 M-CON-0200 M-CON-0325 M-CON-0325 M-CON-0325 Fan motor M-FMT-0200-220-1-50 M-FMT-0200-230-1-60 M-FMT-0325-220-1-50 M-FMT-0250-230-1-60 M-FMT-0700-460-3-60 Fan Blade M-FAN-0200 M-FAN-0200 fan grill...
Page 155 Component Name RN-0200-220-1-50-A RN-0200-230-1-60-A RN-0250-220-1-50-A RN-0250-230-1-60-A RN-0250-230-3-60-A Main Switch M-MNS-0700 M-MNS-0700 M-MNS-0700 Contactor M-CNT-0400 Phase protection relay M-PPR-1000 Fan Contactor M-FCN-1000 Transformer M-TRF-1000 Secondary contact M-SEC-1000 M-SEC-1000 M-SEC-1000 Timer M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 M-TMR-3000 Solenoid Valve M-SLV-0200-230 M-SLV-0200-230 M-SLV-0200-230 M-SLV-0200-230 M-SLV-3000-24 Membrane valve M-MMV-1000...
Page 156 Component Name RN-0250-460-3-60-A RN-0250-575-3-60-A RN-0325-220-1-50-A RN-0325-230-3-60-A RN-0325-460-3-60-A RN-0325-575-3-60-A Refrigerant Gas R134a R134a R134a R134a R134a R134a compressor M-CMP-250-460-3-60-A BELLİ DEĞİL M-CMP-325-220-1-50-A M-CMP-325-230-3-60-A M-CMP-325-460-3-60-A M-CMP-325-575-3-60-A compressor electric box Condenser M-CON-0325 M-CON-0325 M-CON-0325 M-CON-0325 M-CON-0325 M-CON-0325 Fan motor M-FMT-0700-460-3-60 BELLİ DEĞİL M-FMT-0325-220-1-50 M-FMT-0700-460-3-60 M-FMT-0700-460-3-60 M-FMT-0700-575-3-60...
Page 157 Component Name RN-0250-460-3-60-A RN-0250-575-3-60-A RN-0325-220-1-50-A RN-0325-230-3-60-A RN-0325-460-3-60-A RN-0325-575-3-60-A Main Switch M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 Contactor M-CNT-0400 M-CNT-0400 M-CNT-0400 M-CNT-0400 M-CNT-0400 Phase protection relay M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 Fan Contactor M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 Transformer M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000...
Page 158 NOTES...
Page 159: Description
E-680 CONTROLLER FOR REFRIGERANT DRYERS Section 4 E-680 CONTROLLER FOR REFRIGERANT DRYERS DESCRIPTION channel temperatures, set points, input and output states. Modbus protocol used The RD product is effectively the RN product with a communication. E-680 Controller. Refer to Section 3. The front panel of the controller contains a four line E-680 is designed as a controller for refrigerant type 20 character LCD display and 10 buttons that are...
Page 160 E-680 CONTROLLER FOR REFRIGERANT DRYERS SECTION 4 LED. “drain off” periods. When button is pressed the drain output is activated even if the dryer is in off buttons are used for starting and stopping state. the dryer respectively. If the dryer is stopped manually, it can not be started before “restart delay”...
Page 161 Remote Start (Press and operation screen is displayed as shown below. Release) D. INPUT 2 Remote Stop (Press and Release) D. INPUT 3 Compressor Fault SULLAIR D. INPUT 4 Compressor Overload D. INPUT 5 Fan Fault DEW POINT 16°C D. INPUT 6 Fan Overload D.
Page 162 E-680 CONTROLLER FOR REFRIGERANT DRYERS SECTION 4 ..INLET AIR TEMP. TOTAL TIME : 22.2 20°C ECO TIME EXCHANGER.TEMP. RUN TIME 22.2 18°C HIGH FILTER TIME: 22.2 LOW PRES.LINE TEMP. 1. REMOTE DISABLE 18°C 2. INLET AIR TEMP.HI HIGH PRES.LINE TEMP. 3.
Page 163 ‘SENSOR BREAK’ message is displayed. The fourth screen displays the states of the compressor motor, fan motor, the phase sequence SULLAIR and remote disable. This information is compiled ECO(SEC.) from the digital inputs. (Digital Inputs 3 to 8) DEW POINT 8°C...
Page 164 E-680 CONTROLLER FOR REFRIGERANT DRYERS SECTION 4 4.2.3 4. Exchanger Temp. / High Alarm Setpoint ONFIGURATION (68°F/20°C) In order to enter into configuration mode, button 5. Low Pressure Line Temp. / Low Alarm Setpoint must be pressed at least 3 second duration. After this (23°F/-5°C) operation security code is asked.
Page 165 SECTION 4 E-680 CONTROLLER FOR REFRIGERANT DRYERS 3. 3. Channel Offset 3. Ambient Temp. Cal. (Channel 1) 4. 4. Channel Offset 4. 1. RT Cal. (390 ohm) 5. 5. Channel Offset 5. 2. RT Cal. (390 ohm) 6. 6. Channel Offset 6.
Page 166: Ed-Rd400
ED—RD400 02250195-264 R00...
Page 167 ED—RD400 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0400-460-3-60-A COMPRESSOR M-CNT-0400 CONTACTOR M-CON-0400 CONDENSOR M-FCN-1000 FAN CONTACTOR M-FMF-0700-460-3-60 FAN MOTOR ASSEMBLY COMPRESSOR OVERLOAD M-COP-0400-460-3-60-A PROTECTOR M-DRI-1000 DRIER-DEHYDRATOR M-FOP-3000 FAN OVERLOAD PROTECTOR M-EXC-0200 HEAT EXCHANGER M-EXV-1000 EXPANSION VALVE M-BYY-1000 BY PASS VALVE M-RCV-0850 LIQUID RECEIVER M-HPS-1000...
Page 168: Ed-Rd500
ED—RD500 02250195-266 R00...
Page 169 ED—RD500 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0500-460-3-60-A COMPRESSOR M-PPR-1000 PHASE PROTECTION RELAY M-CON-0500 CONDENSOR M-CNT-0850 CONTACTOR M-FMT-0700-460-3-60 FAN MOTOR ASSEMBLY M-FCN-1000 FAN CONTACTOR M-DRI-1000 DRIER-DEHYDRATOR COMPRESSOR OVERLOAD M-COP-0500-460-3-60-A PROTECTOR M-EXC-0200 HEAT EXCHANGER M-FOP-3000 FAN OVERLOAD PROTECTOR M-EXV-1000 EXPANSION VALVE M-BYY-1000 BY PASS VALVE M-SPR-1000...
Page 170: Ed-Rd700
ED—RD700 02250195-266 R00...
Page 171 ED—RD700 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-0700-460-3-60-A COMPRESSOR M-PPR-1000 PHASE PROTECTION RELAY M-CON-0700 CONDENSOR M-CNT-0700 CONTACTOR M-FMT-0700-460-3-60 FAN MOTOR ASSEMBLY M-FCN-1000 FAN CONTACTOR M-DRI-1000 DRIER-DEHYDRATOR COMPRESSOR OVERLOAD M-COP-0700-460-3-60-A PROTECTOR M-EXC-0200 HEAT EXCHANGER M-FOP-3000 FAN OVERLOAD PROTECTOR M-EXV-0700 EXPANSION VALVE M-BYY-1000 BY PASS VALVE M-SPR-1000...
Page 172: Ed-Rd700 Air Cooled
ED—RD700 AIR COOLED 02250196-590 R00...
Page 173 ED—RD700 AIR COOLED PART NUMBER DESCRIPTION M-CSI-0850 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-0850 CABINET REAR SEE REF. TABLE COMPRESSOR M-CTO-0700 CABINET TOP M-CON-0700 CONDENSER M-CBA-0850 CABINET BASE SEE REF. TABLE FAN MOTOR ASSEMBLY M-CBL-0850 CABINET LEG M-DRI-1200 DRIER-DEHYDRATOR M-HP1-0850 CABINET HORIZONTAL PROFILE 1 M-EXC-0200 HEAT EXCHANGER M-HP2-0850...
Page 174: Ed-Rd850
ED—RD850 02250195-266 R00...
Page 175 ED—RD850 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-1000-460-3-60-A COMPRESSOR M-PPR-1000 PHASE PROTECTION RELAY M-CON-0850 CONDENSOR M-CNT-0850 CONTACTOR M-FMT-1200-460-3-60 FAN MOTOR ASSEMBLY M-FCN-1000 FAN CONTACTOR M-DRI-1000 DRIER-DEHYDRATOR COMPRESSOR OVERLOAD M-COP-1000-460-3-60-A PROTECTOR M-EXC-0200 HEAT EXCHANGER M-FOP-3000 FAN OVERLOAD PROTECTOR M-EXV-0850 EXPANSION VALVE M-BYY-1000 BY PASS VALVE M-SPR-1000...
Page 176: Ed-Rd850 Air Cooled
ED—RD850 AIR COOLED 02250196-591 R00...
Page 177 ED—RD850 AIR COOLED PART NUMBER DESCRIPTION M-CSI-0850 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-0850 CABINET REAR SEE REF. TABLE COMPRESSOR M-CTO-0850 CABINET TOP M-CON-0850 CONDENSER M-CBA-0850 CABINET BASE SEE REF. TABLE FAN MOTOR ASSEMBLY M-CBL-0850 CABINET LEG M-DRI-1200 DRIER-DEHYDRATOR M-HP1-0850 CABINET HORIZONTAL PROFILE 1 M-EXC-0200 HEAT EXCHANGER M-HP2-0850...
Page 178: Ed-Rd1000
ED—RD1000 02250195-266 R00...
Page 179 ED—RD1000 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION M-CMP-1000-460-3-60-A COMPRESSOR M-PPR-1000 PHASE PROTECTION RELAY M-CON-1000 CONDENSOR M-CNT-1000 CONTACTOR M-FMT-1200-460-3-60 FAN MOTOR ASSEMBLY M-FCN-1000 FAN CONTACTOR M-DRI-1000 DRIER-DEHYDRATOR COMPRESSOR OVERLOAD M-COP-1000-460-3-60-A PROTECTOR M-EXC-1000 HEAT EXCHANGER M-FOP-3000 FAN OVERLOAD PROTECTOR M-EXV-1000 EXPANSION VALVE M-BYY-1000 BY PASS VALVE M-SPR-1000...
Page 180: Ed-Rd1000 Air Cooled
4.10 ED—RD1000 AIR COOLED 02250196-592 R00...
Page 181 4.10 ED—RD1000 AIR COOLED PART NUMBER DESCRIPTION M-CSI-1000 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-1000 CABINET REAR SEE REF. TABLE COMPRESSOR M-CTO-1000 CABINET TOP M-CON-1000 CONDENSER M-CBA-1000 CABINET BASE SEE REF. TABLE FAN MOTOR ASSEMBLY M-CBL-1000 CABINET LEG M-DRI-1000 DRIER-DEHYDRATOR M-HP1-1000 CABINET HORIZONTAL PROFILE 1 M-EXC-1000 HEAT EXCHANGER...
Page 182: Ed-Rd1200 Air Cooled
4.11 ED—RD1200 AIR COOLED 02250196-593 R00...
Page 183 4.11 ED—RD1200 AIR COOLED PART NUMBER DESCRIPTION M-CRE-1000 CABINET REAR PART NUMBER DESCRIPTION M-CTO-1000 CABINET TOP M-CMP-1200-460-3-60-A COMPRESSOR M-CBA-1000 CABINET BASE M-CON-1000 CONDENSER M-CBL-1200 CABINET LEG SEE REF. TABLE FAN MOTOR ASSEMBLY M-HP1-1200 CABINET HORIZONTAL PROFILE 1 M-DRI-1200 DRIER-DEHYDRATOR M-HP2-1200 CABINET HORIZONTAL PROFILE 2 M-EXC-1200 HEAT EXCHANGER...
Page 184: Ed-Rd1600 Air Cooled
4.12 ED—RD1600 AIR COOLED 02250196-594 R00...
Page 185 4.12 ED—RD1600 AIR COOLED PART NUMBER DESCRIPTION M-CSI-6000 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-6000 CABINET REAR M-CMP-1600-460-3-60-A COMPRESSOR M-CTO-6000 CABINET TOP M-CON-1600 CONDENSER M-CBA-6000 CABINET BASE M-FMT-1600-460-3-60-A FAN MOTOR ASSEMBLY M-CBL-6000 CABINET LEG M-DRI-2400 DRIER-DEHYDRATOR M-HP1-2000 CABINET HORIZONTAL PROFILE 1 M-EXC-2000 HEAT EXCHANGER M-HP2-2000...
Page 186: Ed-Rd2000 Air Cooled
4.13 ED—RD2000 AIR COOLED 02250196-595 R00...
Page 187 4.13 ED—RD2000 AIR COOLED PART NUMBER DESCRIPTION M-CRE-2000 CABINET REAR PART NUMBER DESCRIPTION M-CTO-2000 CABINET TOP M-CMP-2000-460-3-60-A COMPRESSOR M-CBA-2000 CABINET BASE M-CON-2400 CONDENSER M-CBL-2000 CABINET LEG M-FMT-2000-460-3-60-A FAN MOTOR ASSEMBLY CABINET HORIZONTAL PROFILE M-DRI-2400 DRIER-DEHYDRATOR M-HP1-2000 M-EXC-2000 HEAT EXCHANGER CABINET HORIZONTAL PROFILE M-HP2-2000 M-EXV-2000 EXPANSION VALVE...
Page 188: Ed-Rd2400 Air Cooled
4.14 ED—RD2400 AIR COOLED 02250196-596 R00...
Page 189 4.14 ED—RD2400 AIR COOLED PART NUMBER DESCRIPTION M-CSI-2400 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-2400 CABINET REAR M-CMP-2400-460-3-60-A COMPRESSOR M-CTO-2400 CABINET TOP M-CON-2400 CONDENSER M-CBA-2400 CABINET BASE M-FMT-2000-460-3-60-A FAN MOTOR ASSEMBLY M-CBL-2400 CABINET LEG M-DRI-2400 DRIER-DEHYDRATOR M-HP1-2400 CABINET HORIZONTAL PROFILE 1 M-EXC-2400 HEAT EXCHANGER M-HP2-2400...
Page 190: Ed-Rd3000 Air Cooled
4.15 ED—RD3000 AIR COOLED 02250196-597 R00...
Page 191 4.15 ED—RD3000 AIR COOLED PART NUMBER DESCRIPTION M-CSI-3000 CABINET SIDE PART NUMBER DESCRIPTION M-CRE-3000 CABINET REAR M-CMP-300-460-3-60-A COMPRESSOR M-CTO-3000 CABINET TOP M-CON-3000 CONDENSER M-CBA-3000 CABINET BASE M-FMT-2000-460-3-60-A FAN MOTOR ASSEMBLY M-CBL-6000 CABINET LEG M-DRI-3800 DRIER-DEHYDRATOR M-HP1-3000 CABINET HORIZONTAL PROFILE 1 M-EXC-3000 HEAT EXCHANGER M-HP2-3000...
Page 192: Ed-Rd3800 Air Cooled
4.16 ED—RD3800 AIR COOLED 02250196-598 R00...
Page 193 4.16 ED—RD3800 AIR COOLED PART NUMBER DESCRIPTION M-SCI-3800 CABIENT SIDE-LEFT PART NUMBER DESCRIPTION M-SCI-3800 CABINET SIDE-RIGHT M-CMP-3800-460-3-60-A COMPRESSOR M-CRE-3800 CABINET REAR M-CON-3800 CONDENSER M-CTO-3800 CABINET TOP M-FMT-2000-460-3-60-A FAN MOTOR ASSEMBLY M-CBA-3800 CABINET BASE M-DRI-3000 DRIER-DEHYDRATOR M-CBL-6000 CABINET LEG M-EXC-3800 HEAT EXCHANGER M-HP1-3800 CABINET HORIZONTAL PROFILE 1 M-EXV-3800...
Page 194: Ed-Rd5000 Air Cooled
4.17 ED—RD5000 AIR COOLED 02250196-599 R00...
Page 195 4.17 ED—RD5000 AIR COOLED PART NUMBER DESCRIPTION M-CSI-5000 CABINET SIDE-RIGHT PART NUMBER DESCRIPTION M-CRE-5000 CABINET REAR M-CMP-5000-460-3-60-A COMPRESSOR M-CTO-5000 CABINET TOP M-CON-5000 CONDENSER M-CBA-5000 CABINET BASE M-FMT-5000-460-3-60-A FAN MOTOR ASSEMBLY M-CBL-6000 CABINET LEG M-DRI-5000 DRIER-DEHYDRATOR M-HP1-5000 CABINET HORIZONTAL PROFILE 1 M-EXC-5000 HEAT EXCHANGER M-HP2-5000...
Page 196: Ed-Rd6000 Air Cooled
4.18 ED—RD6000 AIR COOLED 02250196-600 R00...
Page 197 4.18 ED—RD6000 AIR COOLED PART NUMBER DESCRIPTION 5-CTO-6000 CABINET TOP PART NUMBER DESCRIPTION M-CBA-6000 CABINET BASE M-CMP-6000-460-3-60-A COMPRESSOR M-CBL-6000 CABINET LEG M-CON-6000 CONDENSER M-HP1-6000 CABINET HORIZONTAL PROFILE 1 M-FMT-6000-460-3-60-A FAN MOTOR ASSEMBLY M-HP2-6000 CABINET HORIZONTAL PROFILE 2 M-DRI-6000 DRIER-DEHYDRATOR M-CTC-6000 CABINET TOP CORNER M-EXC-6000 HEAT EXCHANGER...
Page 198: Id-Rd400
4.19 ID—RD400 02250195-264...
Page 200: Id-Rd500-850
4.20 ID—RD500-850 02250195-266...
Page 201 4.20 ID—RD500-850 DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-918 400v/3Ph/50Hz AIR COOLED RD500 02250193-850 230V/3Ph/60Hz AIR COOLED RD500 02250193-982 460V/3Ph/60Hz AIR COOLED RD500 02250193-137 575V/3Ph/60Hz AIR COOLED RD500 02250193-919 400V/3Ph/50Hz AIR COOLED RD700 02250193-851 230V/3Ph/60Hz AIR COOLED RD700 02250193-983 460V/3Ph/60Hz AIR COOLED RD700...
Page 202: Id-Rd1000-1200 Air Cooled
4.21 ID—RD1000-1200 AIR COOLED 02250195-267...
Page 203 4.21 ID—RD1000-1200 AIR COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-921 400V/3Ph/50Hz AIR COOLED RD1000 02250193-985 460V/3Ph/60Hz AIR COOLED RD1000 022501934-140 575V/3Ph/60Hz AIR COOLED RD1000 02250193-922 400V/3Ph/50Hz AIR COOLED RD1200 02250193-986 460V/3Ph/60Hz AIR COOLED RD1200 02250194-141 575V/3Ph/60Hz AIR COOLED RD1200 GROSS WITHOUT PALLET SIZE...
Page 204: Id-Rd1000-1200 Water Cooled
4.22 ID—RD1000-1200 WATER COOLED 02250195-267...
Page 205 4.22 ID—RD1000-1200 WATER COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-949 400V/3Ph/50Hz WATER COOLED RD1000 02250194-109 460V/3Ph/60Hz WATER COOLED RD1000 02250194-163 575V/3Ph/60Hz WATER COOLED RD1000 02250193-950 400V/3Ph/50Hz WATER COOLED RD1200 02250194-110 460V/3Ph/60Hz WATER COOLED RD1200 02250194-164 575V/3Ph/60Hz WATER COOLED RD1200 GROSS WITHOUT PALLET SIZE...
Page 206: Id-Rd1600-2000 Air Cooled
4.23 ID—RD1600-2000 AIR COOLED 02250195-268...
Page 207 4.23 ID—RD1600-200 AIR COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-923 400V/3Ph/50Hz AIR COOLED RD1600 02250193-988 460V/3Ph/60Hz AIR COOLED RD1600 02250194-142 575V/3Ph/60Hz AIR COOLED RD1600 02250193-924 400V/3Ph/50Hz AIR COOLED RD2000 02250193-989 460V/3Ph/60Hz AIR COOLED RD2000 02250194-143 575V/3Ph/60Hz AIR COOLED RD2000...
Page 208: Id-Rd1600-2000 Water Cooled
4.24 ID—RD1600-2000 WATER COOLED 02250195-268...
Page 209 4.24 ID—RD1600-2000 WATER COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-951 400V/3Ph/50Hz WATER COOLED RD1600 02250194-113 460V/3Ph/60Hz WATER COOLED RD1600 02250194-165 575V/3Ph/60Hz WATER COOLED RD1600 02250193-953 400V/3Ph/50Hz WATER COOLED RD2000 02250194-114 460V/3Ph/60Hz WATER COOLED RD2000 02250194-166 575V/3Ph/60Hz WATER COOLED RD2000...
Page 210: Id-Rd2400-3000 Air Cooled
4.25 ID—RD2400-3000 AIR COOLED 02250195-269...
Page 211 4.25 ID—RD2400-3000 AIR COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-925 400V/3Ph/50Hz AIR COOLED RD2400 02250193-990 460V/3Ph/60Hz AIR COOLED RD2400 02250194-144 575V/3Ph/60Hz AIR COOLED RD2400 02250193-926 400V/3Ph/50Hz AIR COOLED RD3000 02250193-991 460V/3Ph/60Hz AIR COOLED RD3000 02250194-145 575V/3Ph/60Hz AIR COOLED RD3000...
Page 212: Id-Rd2400-3000 Water Cooled
4.26 ID—RD2400-3000 WATER COOLED 02250195-269...
Page 213 4.26 ID—RD2400-3000 WATER COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-954 400V/3Ph/50Hz WATER COOLED RD2400 02250194-115 460V/3Ph/60Hz WATER COOLED RD2400 02250194-167 575V/3Ph/60Hz WATER COOLED RD2400 02250193-955 400V/3Ph/50Hz WATER COOLED RD3000 02250194-116 460V/3Ph/60Hz WATER COOLED RD3000 02250194-168 575V/3Ph/60Hz WATER COOLED RD3000...
Page 214: Id-Rd3800 Air Cooled
4.27 ID—RD3800 AIR COOLED 02250195-270...
Page 215 4.27 ID—RD3800 AIR COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-927 400V/3Ph/50Hz AIR COOLED RD3800 02250193-992 460V/3Ph/60Hz AIR COOLED RD3800 02250194-146 575V/3Ph/60Hz AIR COOLED RD3800...
Page 216: Id-Rd3800 Water Cooled
4.28 ID—RD3800 WATER COOLED 02250195-270...
Page 217 4.28 ID—RD3800 WATER COOLED DRYER PART NUMBER POWER RATINGS COOLING DECAL 02250193-956 400V/3Ph/50Hz WATER COOLED RD3800 02250194-117 460V/3Ph/60Hz WATER COOLED RD3800 02250194-169 575V/3Ph/60Hz WATER COOLED RD3800...
Page 218: P&I-Rd400
4.29 P&I—RD400 02250195-291...
Page 219 4.29 P&I—RD400 POS. DESCRIPTION COMPRESSOR REFRIGERANT CONDENSER FAN MOTOR FAN MOTOR SWITCH EVAPORATOR AIR-AIR EXCHANGER PRESSURE REGULATOR DEHYDRATOR DEW POINT INDICATOR BY-PASS VALVE LIQUID RECEIVER NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION MODEL REFRIGERANT TYPE RD400 6.613 R134A...
Page 220: P&I—Rd500-850
4.30 P&I—RD500-850 02250195-293...
Page 221 REFRIGERANT CONDENSER FAN MOTOR FAN MOTOR SWITCH EVAPORATOR AIR-AIR EXCHANGER PRESSURE REGULATOR DEHYDRATOR DEW POINT INDICATOR BY-PASS VALVE LIQUID RECEIVER LIQUID SEPARATOR NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION MODEL REFRIGERANT TYPE RD500 R134A 8.818 RD700 9.369 RD850 11.023...
Page 222: P&I—Rd700-850
4.31 P&I—RD700-850 02250195-294...
Page 223 4.31 P&I—RD700-850 POS. DESCRIPTION COMPRESSOR WATER CONDENSER EVAPORATOR AIR-AIR EXCHANGER PRESSURE REGULATOR DEHYDRATOR DEW POINT INDICATOR BY-PASS VALVE LIQUID RECEIVER LIQUID SEPARATOR NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION. MODEL REFRIGERANT TYPE RD700 R134A 9.369 RD850 11.023...
Page 224: P&I—Rd1000-6000
4.32 P&I—RD1000-6000 02250195-297...
Page 225 COMPRESSOR REFRIGERANT CONDENSER FAN MOTOR FAN MOTOR SWITCH DEHYDRATOR BY-PASS VALVE LIQUID RECEIVER LIQUID SEPARATOR PRESSURE REGULATOR ALUMINIUM BRAZED PLATE HEAT EXCHANGER NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION. MODEL REFRIGERANT TYPE RD1000 RD1200 RD1600 RD2000 RD2400 R134A RD3000...
Page 226: P&I—Rd1000-6000
4.33 P&I—RD1000-6000 02250195-298...
Page 227 4.33 P&I—RD1000-6000 POS. DESCRIPTION COMPRESSOR WATER CONDENSER DEHYDRATOR BY-PASS VALVE LIQUID RECEIVER LIQUID SEPARATOR PRESSURE REGULATOR ALUMINIUM BRAZED PLATE HEAT EXCHANGER NOTE: MARK/TAG COMPONENT/CONTAINER WITH SULLAIR P/N AND REVISION. MODEL REFRIGERANT TYPE RD1000 RD1200 RD1600 RD2000 RD2400 R134A RD3000 RD3800...
Page 228: Wiring Diagram—Rd400 (230-3-60-A
4.34 WIRING DIAGRAM—RD400 (230-3-60-A) 02250195-313-1...
Page 229 4.34 WIRING DIAGRAM—RD400 (230-3-60-A) COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 A01 Primary protection Control circuit protection Compressor contactor (24V) Fan contactor (24V) Compressors Fan motor Thermal protection off-on compressor Over load protector Main switch...
Page 230: Wiring Diagram—Rd400 (230-3-60-A
4.35 WIRING DIAGRAM—RD400 (230-3-60-A) 02250195-313-2...
Page 231 4.35 WIRING DIAGRAM—RD400 (230-3-60-A) COMP DESCRIPTION F10,F11 Control Circuit Protection Thermal Protection Off-on Compressor Compressor Heat Thermal Protector Thermal Protection Off-on Fan Fan Heat Thermal Protector EMR4 Phase Protection Relay Remote Control Start Button Remote Control Stop Button Obstruction For Manual On/off Remote Control Contact Service Contact Fan Pressure Switch...
Page 232: Wiring Diagram—Rd400 (460-3-60-A, 400-3-50-A
4.36 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) 02250195-974-1...
Page 233 4.36 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) COMP DESCRIPTION Control Circuit Transformer Compressor Chankaser Heaters Main Terminal Block Control Circuit Supply EMR4 Phase Protection Relay F1,F2,F3 Emr4 Poverload Protection A01 Primary Protection A40 Overload Protection Control Circuit Protection Compressor Contactor (24v) Compressor Motor Fan Motor Thermal Protection Off-on Compressor Fan Motor Over Load Protector...
Page 234: Wiring Diagram—Rd400 (460-3-60-A, 400-3-50-A
4.37 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) 02250195-974-2...
Page 235 4.37 WIRING DIAGRAM—RD400 (460-3-60-A, 400-3-50-A) COMP DESCRIPTION COMP DESCRIPTION F10,F11 Control Circuit Protection Ambient Temperature Sensor (Pt100) Thermal Protection Off-on Compressor Condenser Exit Temperature Sensor (Pt100) Compressor Heat Thermal Protector Computer Control Thermal Protection Off-on Fan Indicated High Pressure Fan Heat Thermal Protector Indicated Low Pressure EMR4 Phae Protection Relay...
Page 236: Wiring Diagram—Rd500/700 (230-3-60-A
4.38 WIRING DIAGRAM—RD500/700 (230-3-60-A) 02250195-975-1...
Page 237 4.38 WIRING DIAGRAM—RD500/700 (230-3-60-A) COMP DESCRIPTION Control Circuit Transformer Compressor Chankaser Heaters Main Terminal Block Control Circuit Supply EMR4 Phase Protection Relay F1,F2,F3 Emr4 Poverload Protection A01 Rimary Protection A30 Overload Protection Control Circuit Protection K01-1 Compressor Contactor (24v) K01-2 Compressor Contactor (24v) Fan Contactor (24v) Compressor Motor...
Page 238: Wiring Diagram—Rd500/700 (230-3-60-A
4.39 WIRING DIAGRAM—RD500/700 (230-3-60-A) 02250195-975-2...
Page 239 4.39 WIRING DIAGRAM—RD500/700 (230-3-60-A) COMP DESCRIPTION COMP DESCRIPTION F10,F11 Control Circuit Protection Low Pressure Line Sensor (Pt100) Remote Control Start Button High Pressure Line Sensor (Pt100) Remote Control Stop Button Ambient Temperature Sensor (Pt100) Thermal Protection Off-on Compressor Condenser Exit Temperature Sensor (Pt100) Compressor Heat Thermal Computer Control P10-1...
Page 240: Wiring Diagram—Rd (500/700/850-1000-1200-1600-2000-2400
4.40 WIRING DIAGRAM— RD (500/700/850-1000-1200-1600-2000-2400-3000-3800-5000-6000)-460-3-60-A, 400-3-50-A 02250195-314-1...
Page 241 4.40 WIRING DIAGRAM— RD (500/700/850-1000-1200-1600-2000-2400-3000-3800-5000-6000)-460-3-60-A, 400-3-50-A COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 EMR4 Poverload Protection A01 Primary Protection A30 Overload Protection Control circuit protection K01-1 Compressor contactor (24V) K01-2 Compressor contactor (24V)
Page 242 4.41 WIRING DIAGRAM— RD (500/700/850-1000-1200-1600-2000-2400-3000-3800-5000-6000)-460-3-60-A, 400-3-50-A 02250195-314-2...
Page 243 4.41 WIRING DIAGRAM— RD (500/700/850-1000-1200-1600-2000-2400-3000-3800-5000-6000)-460-3-60-A, 400-3-50-A COMP DESCRIPTION COMP DESCRIPTION F10,F11 Control Circuit Protection Low Pressure Line Sensor (Pt100) Remote Control Start Button High Pressure Line Sensor (Pt100) Remote Control Stop Button Ambient Temperature Sensor (Pt100) Thermal Protection Off-on Compressor Condenser Exit Temperature Sensor (Pt100) Compressor Heat Thermal Computer Control...
Page 244 4.42 WIRING DIAGRAM—RD700-850 (230-3-60-W) 02250195-976-1...
Page 245 4.42 WIRING DIAGRAM—RD700-850 (230-3-60-W) COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 EMR4 Poverload Protection A01 Primary Protection A30 Overload Protection Control circuit protection Compressor contactor (24V) Compressor Thermal protection off-on compressor Main switch...
Page 246: Wiring Diagram—Rd700-850 (230-3-60-W
4.43 WIRING DIAGRAM—RD700-850 (230-3-60-W) 02250195-976-2...
Page 247 4.43 WIRING DIAGRAM—RD700-850 (230-3-60-W) COMP DESCRIPTION F10,F11 Control Circuit Protection Remote Control Start Button Remote Control Stop Button Thermal Protection Off-on Compressor Compressor Heat Thermal EMR4 Phase Protection Relay Remote Control Contact Obstruction For Manual On/off Service Contact S10-1 Fan Pressure Switch 1 S10-2 Fan Pressure Switch 2 S11-1...
Page 248: Wiring Diagram—Rd (700-850-1000-1200-1600-2000-2400-3000
4.44 WIRING DIAGRAM— RD (700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000) 460-3-60-W, 400-3-50-W 02250195-976-1...
Page 249 4.44 WIRING DIAGRAM— RD (700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000) 460-3-60-W, 400-3-50-W COMP DESCRIPTION Control circuit transformer Compressor chankaser heater Main terminal block Control circuit supply EMR4 Phase protection relay F1, F2, F3 A01 Primary protection Control circuit protection Compressor contactor (24V) Compressor Thermal protection off-on compressor Main switch...
Page 250 4.45 WIRING DIAGRAM— RD (700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000) 460-3-60-W, 400-3-50-W 02250195-976-2...
Page 251 4.45 WIRING DIAGRAM— RD (700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000) 460-3-60-W, 400-3-50-W COMP DESCRIPTION F1,F2 A01 Primary protection F10, F11 Control circuit protection Control circuit transformer Remote control start button Remote control stop button Thermal protection off-on compressor Compressor heat thermal EMR4 Phase protection relay Remote control contact Obstruction for manual on/off Service contact...
Page 252 4.46 CONTROL CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000 02250195-307...
Page 253 4.46 CONTROL CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000 COMP DESCRIPTION COMP DESCRIPTION F1,F2 Primary protection Drain valve F10,F11 Control circuit protection Remote control alarm contact Control circuit transformer Remote control start button Remote control stop button Thermal protection off-on compressor Compressor heat thermal P10-1 Thermal protection off-on fan 1 P10-2 Thermal protection off-on fan 2 P11-1...
Page 254: Power Circuit—Rd400-500-700-850-1000-1200-1600-2000-2400
4.47 POWER CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000 02250195-307...
Page 255 4.47 CONTROL CIRCUIT—RD400-500-700-850-1000-1200-1600-2000-2400-3000-3800-5000-6000 COMP DESCRIPTION Control circuit transformer A30-1/A30-2 Compressor chankaser heaters Main terminal block EMR4 Phase protection relay F1,F2 A01 primary protection Compressor contactor (24V) K10-1 Fan contactor (24V) K10-2 Fan contactor (24V) Water motor M01-1/M01-2 Compressors (400V-440V) M10-1 Fan motor (400V-440V) M10-2 Fan motor (400V-440V)
Page 256 Capacity Rated SCFM @ AIR COOLED WATER COOLED Pressure Absorbed Port SULLAIR PART SULLAIR PART Flow Width Height Depth Weight Rated MODEL REF MODEL REF Drop Power Size Conditions scfm (psid) (kW) (in) 400.0 RD-0400-230-3-60-A 02250193-849 400.0 2.13 2" NPT 23.5 49.6 1260 28.3...
Page 257 Capacity STANDARD SCFM @ AIR COOLED SULLAIR WATER COOLED SULLAIR Rated Pressure Absorbed GROUP VOLTAGE Rated MODEL REF PART MODEL REF PART Flow [1] Drop Power Conditions scfm (psid) (kW) Non-Cycling 400/3/50 400.0 RD-0400-400-3-50-A 02250193-917 400.0 1.92 Non-Cycling 400/3/50 500.0...
Page 258: Spare Parts
4.48 SPARE PARTS Component Name RD-0400-230-3-60-A RD-0400-460-3-60-A RD-0400-400-3-50-A RD-0400-575-3-60-A RD-0500-230-3-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-400-230-3-60-A M-CMP-400-460-3-60-A M-CMP-400-400-3-50-A BELLİ DEĞİL M-CMP-500-230-3-60-A compressor electric box Condenser M-CON-0400 M-CON-0400 M-CON-0400 M-CON-0400 M-CON-0500 Fan motor M-FMT-0700-460-3-60 M-FMT-0700-460-3-60 M-FMT-0700-460-3-60 BELLİ DEĞİL M-FMT-0700-460-3-60 Fan Blade fan grill...
Page 259 Component Name RD-0400-230-3-60-A RD-0400-460-3-60-A RD-0400-400-3-50-A RD-0400-575-3-60-A RD-0500-230-3-60-A On/off Button Main Switch M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 Contactor M-CNT-0400 M-CNT-0400 M-CNT-0400 M-CNT-0400 M-CNT-0850 Phase protection relay M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 Fan Contactor M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 Transformer M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000...
Page 260 Component Name RD-0500-400-3-50-A RD-0500-460-3-60-A RD-0500-575-3-60-A RD-0700-230-3-60-A RD-0700-400-3-50-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-500-400-3-50-A M-CMP-500-460-3-60-A M-CMP-500-575-3-60-A M-CMP-700-230-3-60-A M-CMP-700-460-3-60-A compressor electric box Condenser M-CON-0500 M-CON-0500 M-CON-0500 M-CON-0700 M-CON-0700 Fan motor M-FMT-0700-460-3-60 M-FMT-0700-460-3-60 M-FMT-0700-575-3-60 M-FMT-0700-230-3-60 M-FMT-0700-460-3-50 Fan Blade fan grill Drier-Dehydrator M-DRI-1000 M-DRI-1000...
Page 261 Component Name RD-0500-400-3-50-A RD-0500-460-3-60-A RD-0500-575-3-60-A RD-0700-230-3-60-A RD-0700-400-3-50-A Main Switch M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 M-MNS-0700 Contactor M-CNT-0850 M-CNT-0850 M-CNT-0850 M-CNT-0850 M-CNT-0850 Phase protection relay M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 Fan Contactor M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 Transformer M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 Secondary contact Timer...
Page 262 Component Name RD-0700-460-3-60-A RD-0700-575-3-60-A RD-0850-230-3-60-A RD-0850-400-3-50-A RD-0850-460-3-60-A Refrigerant Gas R134a R134a R134a R134a R134a compressor M-CMP-700-460-3-60-A M-CMP-700-575-3-60-A M-CMP-1000-230-3-60-A M-CMP-1000-460-3-50-A M-CMP-1000-460-3-60-A compressor electric box Condenser M-CON-0700 M-CON-0700 M-CON-0850 M-CON-0850 M-CON-0850 Fan motor M-FMT-0700-460-3-60 M-FMT-1200-575-3-60 M-FMT-1200-460-3-60 M-FMT-1200-400-3-50 M-FMT-1200-460-3-60 Fan Blade fan grill Drier-Dehydrator M-DRI-1000 M-DRI-1000...
Page 263 Component Name RD-0700-460-3-60-A RD-0700-575-3-60-A RD-0850-230-3-60-A RD-0850-400-3-50-A RD-0850-460-3-60-A Main Switch M-MNS-0700 M-MNS-0700 M-MNS-2000 M-MNS-2000 M-MNS-2000 Contactor M-CNT-0850 M-CNT-0850 M-CNT-0850 M-CNT-0850 M-CNT-0850 Phase protection relay M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 Fan Contactor M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 Transformer M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 Secondary contact Timer...
Page 264 Component Name RD-0850-575-3-60-A RD-1000-400-3-50-A RD-1000-460-3-60-A RD-1000-575-3-60-A Refrigerant Gas R134a R134a R134a R134a compressor M-CMP-1000-575-3-60-A M-CMP-1000-460-3-60-A M-CMP-1000-460-3-60-A M-CMP-1000-575-3-60-A compressor electric box Condenser M-CON-0850 M-CON-1000 M-CON-1000 M-CON-1000 Fan motor M-FMT-1200-575-3-60 M-FMT-1200-400-3-50 M-FMT-1200-460-3-60 M-FMT-1200-575-3-60 Fan Blade fan grill Drier-Dehydrator M-DRI-1000 M-DRI-1000 M-DRI-1000 M-DRI-1000 Heat Exchanger 4 X M-EXC-200 M-EXC-1000...
Page 265 Component Name RD-0850-575-3-60-A RD-1000-400-3-50-A RD-1000-460-3-60-A RD-1000-575-3-60-A Main Switch M-MNS-2000 M-MNS-2000 M-MNS-2000 M-MNS-2000 Contactor M-CNT-0850 M-CNT-1000 M-CNT-1000 M-CNT-1000 Phase protection relay M-PPR-1000 M-PPR-1000 M-PPR-1000 M-PPR-1000 Fan Contactor M-FCN-1000 M-FCN-1000 M-FCN-1000 M-FCN-1000 Transformer M-TRF-1000 M-TRF-1000 M-TRF-1000 M-TRF-1000 Secondary contact Timer Solenoid Valve M-SLV-3000-24 M-SLV-3000-24 M-SLV-3000-24...
Page 266 NOTES...
Page 267 NOTES...
Page 268 Always air. Always there. WWW.SULLAIR.COM SULLAIR CORPORATION 3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A. Telephone: 1-219-879-5451 Printed in the U.S.A. Specifications subject to change without prior notice. E11EP...

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