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DeDietrich INNOVENS PRO MCA 160 Manual
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DeDietrich INNOVENS PRO MCA 160 Manual

DeDietrich INNOVENS PRO MCA 160 Manual

Wall - mounted gas condensing boiler
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INNOVENS PRO MCA 160
W A L L - M O U N T E D G A S C O N D E N S I N G B O I L E R
Heating and domestic hot
water using an independent
tank
Condensation
All natural gases
Propane
CE identification no.:
0063CQ3781
PROJECT
MCA 160: from 34.7 to 161.6 kW for heating only
MCA 160
MCA 160 installed in cascade
The INNOVENS PRO MCA 160 boiler can be supplied with a choice of either
of the following two control panels:
-
DIEMATIC
EVOLUTION: according to the options connected, this enables
command and control of up to 3 heating circuits according to the outside
temperature + 1 DHW circuit. It also allows optimised management of
combined systems and the control of 2 to 8 boilers in cascade configuration
(see page 5) when combined with boilers with the IniControl 2 panel (or
DIEMATIC EVOLUTION).
-
IniControl
2: for operation via a 0-10V input, supplied with this panel
as standard. It is used as a secondary boiler as part of an installation in
cascade configuration, actuated by a boiler equipped with the DIEMATIC
EVOLUTION panel or in a cascade system where each boiler is controlled
via a 0-10V input.
Different air-flue gas connection configurations are possible; we offer
connection solutions using a horizontal or vertical forced flue, on a chimney
or bi-flow. MCA 160 units can be fitted in cascade only, or in combination
with MCA 45-115 boilers.
Complete hydraulic systems for connection of a cascade of 2 to 8 boilers
are available.
O
perating cOnditiOns
Maximum operating pressure: 4 bar
Maximum operating temperature: 90°C
Safety thermostat; 110°C
Power supply: 230 V/50 Hz
International Protection marking: IP X1B
a
pprOval
B
- B
/B
23
23P
g
as categOry
Equipped and preconfigured to operate using natural gas and propane
(with conversion kit)
NOx class: 6 (EN 15502-1)
- C
- C
- C
- C
C
53 -
33
13x
33x
93x
S U S T A I N A B L E C O M F O R T ®
C
63 -
83

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Summary of Contents for DeDietrich INNOVENS PRO MCA 160

  • Page 1 MCA 160: from 34.7 to 161.6 kW for heating only MCA 160 MCA 160 installed in cascade The INNOVENS PRO MCA 160 boiler can be supplied with a choice of either of the following two control panels: Heating and domestic hot...

  • Page 2: Models Available

    PRESENTATION OF THE RANGE The INNOVENS PRO MCA 160 gas condensing boiler is a new 600 x 1 112 mm for 160 kW), is its very easy to install and maintain. high-power wall-mounted boiler. It boasts an innovative design and It is supplied assembled and factory-tested.

  • Page 3: Technical Specifications

    TECHNICAL SPECIFICATIONS escriptiOn Air-flue gas connection Detail of the boiler internal with measuring port lighting (not visible) Differential pressure switch (air) Flow temperature sensor Gas line with non-return valve Automatic air vent (not visible) Ionisation/ignition electrode Operating unit Flame inspection window Exchanger temperature sensor...
  • Page 4 TECHNICAL SPECIFICATIONS he technical specificatiOns Boiler Generator type: heating only Energy used: Average operating temperature: Boiler type: condensing natural gas or propane : 85°C pT_max NOx class: 6 Combustion evacuation: : 25°C pT_min Burner: premix burner chimney or sealed “CE certificate” ref.: CE 0063CQ3781 Boiler type - nominal determined at Q 152.

  • Page 5: Single Boiler

    SELECTING THE CONTROL PANEL The control panel is selected based on the installation to be created: nstallatiOn with single bOiler Two types of panel are possible - For installations with 0-10 V control cabinet in a boiler room. IniControl 2 - For control of one circuit: DIEMATIC Evolution MCA 160…...

  • Page 6: Dhw Production

    SELECTING THE CONTROL PANEL nstallatiOn Of bOilers in cascade cOntinued To connect more than 3 heating circuits to a cascade installation, of additional circuits to be managed) MCA 160 DIEMATIC one of the MCA 160 IniControl 2 boilers in the cascade must EVOLUTION boiler(s) (see example in the hydraulic diagram on be replaced with one (or several, depending on the number page 36).
  • Page 7 THE DIEMATIC EVOLUTION CONTROL PANEL DIEMATIC EVOLUTION control panel resentatiOn Of the The DIEMATIC EVOLUTION control panel is a highly The connection of a domestic hot water sensor enables the programming and control of a DHW circuit (package AD212 - advanced panel with new ergonomic controls, integrating a programmable electronic control system which modulates the option).
  • Page 8 THE DIEMATIC EVOLUTION CONTROL PANEL DIEMATIC EVOLUTION control panel options Wired programmable room thermostat - Package AD137 AD137 Wireless programmable room thermostat - Package AD200 Non-programmable room thermostat - Package AD140 Programmable thermostats provide weekly a receiver box to be mounted on the wall close to programming and regulation of the heating by the boiler.
  • Page 9 The IniControl 2 CONTROL PANEL IniControl 2 control panel resentatiOn Of the The IniControl 2 control panel is used to manage the boiler The boiler temperature, heating network pressure, and generator (without programming) via a configurable 0 - 10 V signal. For a operating status are displayed using alphanumeric codes and cascade installation, the IniControl 2 panel will be fitted to the symbols on a large screen integrating a flashing alarm function.
  • Page 10 THE BOILER OPTIONS Hydraulic connection kit + gas valve - Package EH680 These kits comprise: - 1 gas valve Rp 3/4, - 1 heating flow valve with 3-bar safety valve and Flow rate m - 1 heating return valve integrating the filling and port for connecting the expansion vessel Rp 1 1/4.
  • Page 11 GDJ 25 Rp 1” GDJ 50 1400 Rp 2” innOvens prO mca 160 lue system accessOries specific tO the bOiler Concentric air-flue gas connection conversion kit - Package EH692 EH692 Ø 150 mm to Ø 200 mm adapter - Package EH645...
  • Page 12 MCA 160 CASCADE SYSTEMS MCA 160 cascade systems are available in 3 versions: - the modulating primary injection pumps (EEI < 0.23), - LW: for wall-mounted alignment of the constituent boilers, - the boiler connection kits with the return valve, the multifunction flow - LV: for floor-mounted alignment of the constituent boilers, valve (with the filling and drain valve, gate valve, non-return valve,...
  • Page 13 2005 MCA 160 CASCADE SYSTEMS “lv” flOOr mOunted alignment Of bOilers Assembly frame Low-loss header Support upright 2005 Boiler connection kit Manifold Floor-mounted alignment of 2 to 8 boilers MCA_F0085 2005 Number Output Water flow Water Alignment (80/60°C) ∆t = 20K Description Key: boilers...
  • Page 14 MCA 160 CASCADE SYSTEMS “rg” back back bOilers Back-to-back alignment of 2 to 8 boilers 2005 1278 Number Output Water flow Water Alignment (80/60°C) ∆t = 20K Description Key: boilers Designation: RG 0456kW00003 1310 2011 19.65 RG.0456kW00003 1310 1943 26.20 RG.0608kW00004 Composition: 1940 2573...

  • Page 15: Diematic Isystem

    CASCADES WITH MCA 45/115 AND MCA 160 The INNOVENS PRO MCA 160 boiler can be fitted in a cascade In these cascade systems, the master boiler will necessarily be the with INNOVENS PRO MCA 45/115 boilers or be added to an MCA 45/115 equipped with the DIEMATIC iSystem control panel, existing cascade of MCA 45/115 boilers.
  • Page 16 CASCADES WITH MCA 45/115 AND MCA 160 Onnecting the bOilers In the cascade, the MCA 45/115 boilers are linked together linked to other boilers via the BUS cable - package AD134 (see using the BUS cable - package AD134. The MCA 160 boiler or illustration below).
  • Page 17 CASCADES WITH MCA 45/115 AND MCA 160 MCA 45/115/160 cascade systems are available in 3 versions: - The boiler connection kits with the return valve, the multifunction - LW: for wall-mounted alignment of the constituent boilers, flow valve (with the filling and drain valve, gate valve, non-return - LV: for floor-mounted alignment of the constituent boilers, valve, safety valve and port for connecting to an expansion...
  • Page 18 CASCADES WITH MCA 45/115 AND MCA 160 “lv” flOOr mOunted alignment Of bOilers Floor-mounted alignment of 2 boilers 2005 2 to 8 Alignment boilers 1 MCA … + 1 MCA 160 1310 1671 1 MCA … + 2 MCA 160 1940 2641 1 MCA …...
  • Page 19 MCA 160 CASCADE SYSTEMS he OptiOns fOr cascade systems DN 65 gas filter for cascade systems from 160 to 600 kW - Package HC256 Rear insulation for boiler connection kit - Package EH649 Set of DN 65 90° elbows for cascade systems from 304 to 455 kW - Package HC209 Set of DN 100 90°...
  • Page 20 INNOVENS PRO MCA 160 boilers are installed in accordance with the rules for installation in dedicated boiler rooms outside of the inhabited area. The installation rules for the terminals (horizontal or vertical) must also be observed - see page 29.

  • Page 21: Installation

    IMPORTANT INFORMATION FOR INSTALLATION Installation If possible, the boiler's protective packaging must only be removed once the boiler has reached its final installation location. Without packaging, the boiler measures 60 cm in width, and can fit through all standard doors. The weight of the boiler exceeds the maximum weight which can be lifted by one person;...
  • Page 22 Table of maximum permissible air-flue gas duct lengths based on the configuration type Lmax Type of air-flue gas connection Maximum length of the connection ducts in m INNOVENS PRO MCA 160 Concentric pipes connected to a concentric horizontal terminal Ø 110/150 mm Ø 150 mm (Alu) Separate pipes connected to a concentric horizontal terminal Ø...
  • Page 23 Outside wall Or with rOOf Outlet Configuration prohibited in establishments open to the general public Conn. Ø Lmax (m) (mm) 110/150 Boiler type INNOVENS PRO MCA 160 Equivalent length (m) conn. Ø (mm) 110/150 87° elbow 45° elbow 1 .0 30°...
  • Page 24 Outside wall Configuration prohibited in establishments open to the general public Lmax (m) Boiler Conn. Ø 150 or 160 types (mm) INNOVENS PRO MCA 160 L max Equivalent length (m) conn. Ø (mm) 150 (Alu) 160 (PPs) 87° elbow 45° elbow 1 .7...
  • Page 25 For installation in an establishment open to the general public, this configuration is only permitted if the boiler is installed on the lowest floor. Conn. Ø Lmax (m) (mm) 110/150 Boiler type INNOVENS PRO MCA 160 Equivalent length (m) Lmax conn. Ø (mm) 110/150 87° elbow 45° elbow 1 .0...
  • Page 26 Lmax (m) Boiler Conn. Ø 150 to 160 type (mm) INNOVENS PRO MCA 160 Equivalent length (m) conn. Ø (mm) 150 (Alu) 160 (PPs) 87° elbow 45° elbow 1 .7...
  • Page 27 Lmax (m) Boiler Conn. Ø ≥1m or ≥ 0,4m type (mm) above the ridge INNOVENS PRO MCA 160 (mm) min. x Ø (mm) L max x mini Equivalent length (m) conn. Ø (mm) 150 (Alu) 160 (PPs) 87°...
  • Page 28 Ø250 Ø300 Ø350 Ø400 Ø450 MCA_F1110 • INNOVENS PRO MCA 160 boilers, operating at 40/30°C Note: These lengths are given as a guide. De Dietrich cannot be held liable in this matter. For different assembly configurations, please contact us to receive a specific calculation.
  • Page 29 en partie supérieure des immeubles en pied d’ immeuble 2000 kW - P 250 kW 1 max. 2 max. 250 kW 2000 kW - P 1 max. 250 kW 250 kW 2 max. 250 kW 250 kW 2 max. IMPORTANT INFORMATION FOR INSTALLATION ≥...
  • Page 30 IMPORTANT INFORMATION FOR INSTALLATION ater cOnnectiOns Important : Condensing boilers are based on a principle the heating surfaces must be sized so as to obtain low return of recovering the energy contained in the steam from the temperatures, below the dewpoint (for example, underfloor combustion gases (latent heat from vaporisation).

  • Page 31: Installation Examples

    INSTALLATION EXAMPLES The examples show below cannot include all of the possible engineers and design offices. In all cases, it is important to installation scenarios that may be encountered. They are comply with the applicable regulations and adhere to good intended to draw attention to the basic rules to be respected.
  • Page 32 INSTALLATION EXAMPLES Installation of an MCA 160 DIEMATIC EVOLUTION with 3 circuits (including 2 circuits with a mixing valve), 1 semi-instant tank and a DHW tank MCA 160 Diematic Evolution 1x AD199 1x AD249 230V/50Hz 230V/50Hz EH680 AD199 EH651 SA33 230V/50Hz RSB...
  • Page 33 INSTALLATION EXAMPLES Installation of an MCA 160 DIEMATIC EVOLUTION with 3 circuits (including 1 circuit with a mixing valve and swimming pool circuit) and DHW tank MCA 160 Diematic Evolution 1x AD199 1x AD249 230V/50Hz SA19 EH680 AD212 SA26 B... MCA_F0235 ➩...
  • Page 34 INSTALLATION EXAMPLES Xamples Of installatiOns in cascade Cascade of 2 MCA 160 (DIEMATIC EVOLUTION and IniControl 2) with 3 circuits (including 2 with a mixing valve), a buffer tank and an instant DHW tank MCA 160 MCA 160 Diematic IniControl 2 Evolution 1x AD199 °C...
  • Page 35 INSTALLATION EXAMPLES 1 Heating flow 27 Non-return valve 64 Radiator circuit (e.g. gentle heat 101 Ball valve with non-return valve 2 Heating return 28 Domestic cold water inlet radiators) 109 Thermostatic mixing valve 3 3-bar safety valve 29 Pressure reducer 65 Low temperature circuit (e.g.
  • Page 36 57, rue de la Gare - F-67580 MERTZWILLER S U S T A I N A B L E C O M F O R T ® Tel. +33 3 88 80 27 00 - Fax +33 3 88 80 27 99 www.dedietrich-heating.com...