Mitsubishi Electric PUMY-P100VHM Technical & Service Manual page 4

Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
Diagram below: Piping diameter and thickness
Nominal Outside
diameter (mm)
dimensions
1/4" 6.35
3/8" 9.52
1/2" 12.70
5/8" 15.88
3/4" 19.05
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because of its working pressure is higher than that of other
refrigerants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been
specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A
also has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe
flaring dimensions for R410A below. For 1/2" and 5/8", the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Flare cutting dimensions
Nominal Outside
dimensions diameter
1/4" 6.35
3/8" 9.52
1/2" 12.70
5/8" 15.88
3/4" 19.05
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermis-
tor vacuum gauge and
vacuum valve
Charging cylinder
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Thickness (mm)
R410A R22
0.8
0.8
0.8
1.0
—
(mm)
Dimension A ( +0 )
-0.4
R410A R22
9.1 9.0
13.2 13.0
16.6 16.2
19.7 19.4
—
23.3
Use R410A tools
Air purge and refrigerant
Tool exclusive for R410A
charge, operation check
Tool exclusive for R410A
Tool for HFC refrigerant
Gas leak check
Collection of refrigerant
Tool exclusive for R410A
Refrigerant charge
Tool exclusive for R410A
Apply to flared section Ester oil and alkylbenzene
oil (minimum amount)
Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum drying and air Tools can be used for other
purge refrigerants if equipped with
adopter for reverse flow check
Tools can be used for other
Flaring work of piping
refrigerants by adjusting
flaring dimension
Bend the pipes Tools can be used for other refrigerants
Cut the pipes Tools can be used for other refrigerants
Weld the pipes Tools can be used for other refrigerants
Charge refrigerant Tools can be used for other refrigerants
Tools can be used for other
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri- refrigerants
gerant to thermistor vacuum gauge)
Charge refrigerant
Tool exclusive for R410A
0.8
0.8
0.8
1.0
1.0
Flare nut dimensions
Nominal Outside
dimensions diameter
1/4" 6.35
3/8" 9.52
1/2" 12.70
5/8" 15.88
3/4" 19.05
Can R22 tools be used?
(Usable if equipped
(Usable by adjusting
4
Dimension B
(mm)
Dimension B
R410A R22
17.0 17.0
22.0 22.0
26.0 24.0
29.0 27.0
—
36.0
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever- with adopter for rever-
se flow) se flow)
(Usable by adjusting
flaring dimension) flaring dimension)