PBZ CropCare ATV-BASE Owner's Manual

25 gallon atv sprayer

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by PBZ
Owner's Manual
25 Gallon ATV Sprayer
Model ATV-BASE
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Form: ATV-BASEOM
Revision B.1 Rev. Date 04/19

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Summary of Contents for PBZ CropCare ATV-BASE

  • Page 1 PBZ Owner's Manual 25 Gallon ATV Sprayer Model ATV-BASE Manufactured by PBZ LLC A Paul B Zimmerman Inc. Company www.CropCareEquipment.com Form: ATV-BASEOM Revision B.1 Rev. Date 04/19...
  • Page 3: Table Of Contents

    Table Of Contents Identification of Machine ..............3 Boomless Nozzle Chart ..............11 Specifications ..................... 3 Operating Instructions .................12 Before You Begin ..................4 Spraying with the Boom ............12 Safety Precautions..................4 Spraying with the Spray Gun ..........12 General Guidelines ................ 4 Following Operation ..............13 Before Operation ................
  • Page 4: Before You Begin

    Before You Begin Please read and understand this manual and its instructions and warnings completely before operating the sprayer. • Be aware of all safety guidelines, warnings, and cautions including those of the ATV or utility vehicle that the sprayer may be mounted on. •...
  • Page 5: Before Operation

    Safety Precautions Before Operation • • Carefully study and understand this owner's manual. Never exceed the ATV or utility vehicle manufacturer's load rating. • Read and follow chemical manufacturer's labels, • warnings, and instructions! A material safety data Give the sprayer a visual inspection for any worn parts, sheet (MSDS) should be provided by the chemical loose bolts, or other visible problems, and make the manufacturer.
  • Page 6: Atv-Base Kit Contents

    ATV-BASE Kit Contents ATV-BASE Box ATV-BASE Boxed Contents Ref # Qty. Part Number Description ATV-BASE Sprayer, 25 Gallon ATV Base Kit T229 ATV Mounting Bracket ATV-BASEOM Manual, Owner’s ATV Srayer Base Kit GG60 Gauge, 2-1/2” Liquid Filled 60 PSI Hardware Bag Figure 1: ATV-BASE Boxed Contents...
  • Page 7: Hardware Bag

    ATV-BASE Kit Contents Hardware Bag Hardware Bag Contents Ref # Qty. Part Number Description CB38*34G5 Bolt, Carriage 3/8-16 x 3/4" Gr 5 FN38 Nut, Flange 3/8-16 Figure 2: Hardware Bag Contents...
  • Page 8: Assembly Instructions

    Assembly Instructions Boom Mount Bracket & Gauge Assembly Attach the ATV-BASE (1) to the boom mounting brackets (2) with four carriage bolts (6) and four flange nuts (7) as seen in figure 1. Thread the pressure gauge into the top of the 4-way cross fitting (a) as seen in figure 2.
  • Page 9: Wiring Harness

    Mounting the Sprayer Wiring Harness The wiring harness needs to be connected to a DC power source (vehicle battery) or a power access point providing atleast 12 volts & 10 amps of current to the ring terminals on the fuse harness (3) (Figure 1).
  • Page 10: Calibrating The Sprayer

    Calibrating the Sprayer Note: All calibration needs to be done with water only! When spraying with the boom, the sprayer must be calibrated to ensure proper spray coverage. Before calibrating the sprayer, it is important to familiarize yourself with the operating instructions (page 10). The calibration process is simplified when broken down into the following three steps: Calculate the speed of the ATV or utility vehicle.
  • Page 11: Adjusting The Sprayer Pressure

    Calibrating the Sprayer 3. Adjusting the Sprayer Pressure You have found the correct pressure setting, but must now adjust the sprayer to that pressure setting. The relief valve (2) (Figure 1) controls the sprayer's pressure and is located in front of the pressure gauge (1) (Figure 1). Before spraying, turn the relief valve and watch the pressure gauge until it reads the correct pressure found from step 2 on page 10.
  • Page 12: Operating Instructions

    Operating Instructions Before operating the sprayer, it is important that you read this entire manual and know all safety precautions. Always take your time and be alert when operating your sprayer in order to avoid an accident. Spraying with the Boom Calibrate the sprayer using the preceding calibration Turn off the pump using the power switch (2) (Figure 1, pg instructions and chart (page 10).
  • Page 13: Following Operation

    Operating Instructions Following Operation Thoroughly rinse the sprayer of any chemical residue is Store the sprayer in a location where it will be away from important. It is recommended to fill the tank with fresh human or animal activity. Do not allow children to play water and engage the spray gun and boom until the on or near the sprayer.
  • Page 14: Winterizing Your Sprayer

    Maintenance Instructions Winterizing your Sprayer It is essential that you winterize your sprayer to avoid damage and allow for optimal performance. The winterization process should be performed before freezing conditions or after each season of use. Failure to winterize your sprayer will void the manufacturer’s warranty and could cause damage to the sprayer.
  • Page 15: Breakdowns And Parts Lists

    Breakdowns & Parts Lists Base Unit Breakdown To Boom...
  • Page 16: Base Unit Parts List

    Breakdowns & Parts Lists Base Unit Parts List Ref# Qty. Part Number Description 1206 Hose, EPDM Rubber 3/8" 200 PSI 5.5' 1208 Hose, EPDM Rubber 1/2" 200 PSI 10035** Lid, Tank 5" w/ out Lanyard 10873** Lanyard, 12" 10960** Gasket, Tank Outlet Cap for Den Hartog Applicator Tank 11042 Gasket, EPDM for 5"...
  • Page 17: Shurflo® Pump Breakdown & Parts List

    Breakdowns & Parts Lists ® Shurflo Pump Breakdown & Parts List Model: 2088-343-135 Ref # Qty. Part Number Description 94-236-11 Complete pump head 94-230-36 Switch kit, 45 psi 94-231-30 Upper housing kit (does not include switch) 94-232-05 Viton valve kit 94-238-03 Drive kit with diaphragm Relief Valve Breakdown &...
  • Page 18: Cropcare® Limited Warranty

    ® CropCare Limited Warranty ATV Sprayer: Model ATV-BASE Warranty Coverage ® ® CropCare hereby provides a Limited One (1) Year Warranty on ATV Sprayers, manufactured by CropCare . ATV Sprayers ® manufactured by CropCare are warrantied against any manufacturer’s defects in any of the sprayer’s components in the 12 months following the original date of purchase.
  • Page 19 Manufactured by PBZ LLC A Paul B Zimmerman Inc. Company www.CropCareEquipment.com...

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