OPERATING AND INSTALLATION INSTRUCTIONS PAGE SAFETY DIRECTIONS ....................4 ENCLOSURE INSTALLATION ..................6 MAINS SUPPLY ......................7 SAFETY DEVICES ....................... 8 Safety edge system with optional connection for shutter pass-door or slack-wire switch. . 8 SAFETY DEVICES ....................... 9 Resistance evaluation 8K2 with normally open safety edge contact ........ 9 Resistance evaluation 1K2 with normally open safety edge contact ........
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PAGE ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION ..........20 Adjust the mechanical limits NES ................... 20 When control has recognised DES digital limits, adjust limit DES ........22 Fine adjustment ......................23 Safety devices ....................... 24 Intermediate stop ......................26 Selecting Aux. Function mode ..................27 Adjusting the automatic close feature ................27 ADJUSTMENT: AUXILIARY FUNCTIONS ..............
Liability ceases to apply if other parts are used. The operational safety of this control Panel TS 980 is only guaranteed if it is used in accordance with the regulations. The limiting values stated in the technical data should not be exceeded under any circumstances (see corresponding sections of the operating instructions).
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This indicates danger to the life and health of the user if the appropriate precautions are not taken. CAUTION This warns that the ELEKTROMATEN or other materials may be damaged if the appropriate precautions are not taken. General warnings and safety precautions The following warnings are to be understood as a general guideline for working with the ELEKTROMATEN in conjunction with other devices.
ENCLOSURE INSTALLATION Before mounting the enclosure the surface has to be checked for flatness, slope and freedom from vibrations. For installation we recommend to use the template supplied. Mounting must be vertical. Mounting, see drawing. page 6...
MAINS SUPPLY The TS 980 control can be used with all GfA ELEKTROMATEN up to 2,2KW Warning! This indicates danger to the life through electric shock. Before starting assembly, disconnect the equipment from the electricity supply. The control panel TS 980 works with the following supplies. ( See diagrams) Fig.1 to Fig.4 mains supply...
The three core plug must be connected to the safety edge terminals. The control panel TS 980 recognises automatically the type of safety edge used. Please check after installation all terminal screws are tight to ensure they are finger safe.
SAFETY DEVICES Resistance evaluation 8K2 with normally open safety edge contact This evaluation system is made for electrical safety edges within an end-of-line resistor of 8K2. The resistor must be connected in series with the switch in the safety edge. If a pass-door or slack-wire switch is to be connected, remove the bridge at terminals ST and ST+ in the terminal box pass-door/slack-...
When the shutter runs over the limit S 5, a timer of two seconds starts to countdown. If a pressure wave activates the pressure switch in this time the TS 980 recognises the function of the safety edge. If the pressure switch has not been activated, the control goes into fault mode and the system will only work in DEAD MAN mode in the close direction.
SAFETY DEVICES Resistance evaluation 8K2 with normally closed safety edge contact This evaluation system is made for safety edges within an end-of-line resistor of 8K2. When a normally closed safety edge system which works in quiescent current mode is connected, a separate safety edge control has to be connected.
DIN EN 12453 slackness must button has to meet category 0. be monitored. The control can be done with a slack-wire switch which can be connected directly on TS 980 terminals SL+/SL the reaction is just STOP. Slack-wire Switch...
SAFETY DEVICES Photo-beam One external photo-beam (through-beam or reflex type) can be connected. If the beam is interrupted while the shutter is closing, it will STOP and move BACK UP. The beam is only operational in the closing direction. Supply for the beam is 230V AC or 24V DC. A timed return after interruption in the automatic closing mode can be programmed only when a beam is connected (see program).
PUSH BUTTON Three push button station Terminals are provided for two three button stations Important Note The first push button station has to be installed where the door movement can be seen through-out its travel for dead-man mode control. The Second push button can be installed at any other place and the door movement has not to be controlled.
PUSH BUTTON Intermediate stop mode Intermediate Stop mode can be activated with a key switch (latching - ON-OFF) and setting the limit S6 at the required intermediate position when using mechanical limits (see page 26). The intermediate shutter position "PART-OPEN" is only in effect in the upwards direction and is the new OPEN position.
RELAY CONTACT The control provides two potential free relay contacts, which can be used for several functions. Functions can be programmed: Relay contact 1 Relay contact 2 Fore-warning signal light Signal light green no function Switch contact* no function * only possible when the intermediate stop is not required when using a mechanical limit. When using DES all functions are available.
INITIALISATION Initial installation The control panel TS 980 is delivered with a 5 pole CEE plug and a foil keypad Open - Stop - Close. The SELECTOR SWITCH is set in the position "Function". After installation, during the set-up, an initialising program starts running, which recognises DES (digital limits) or NES ( mechanical limits), this needs max 5 sec.
INITIALISATION Language selection Selection of 3 languages integrated. add. adjustments Select Language Set SELECTOR SWITCH to PROG, now using the arrow buttons UP and DOWN choose SELECT LANGUAGE and confirm with OK. The display will show German GB = English French Select Language Move UP and DOWN with the arrowed buttons and...
ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Adjust the mechanical limits NES After PROG has been selected, the limits should be Doorposition OK ? adjusted. Confirm door position OK Aux. Functions Select with arrowbutton Display appears, confirm OK? Final open adjust OK ? To exit use ESC The control is now in the menu for setting the limits.
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ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Display appears, confirm with OK. Final close adjust OK ? To exit use ESC The control is now in the menu for setting the close Door OPEN > limit. The arrow buttons UP and DOWN are used to Door CLOSE <...
ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION When control has recognised DES digital limits, adjust limit DES After PROG has been selected, the limits should be Doorposition adjusted. Confirm door position OK Aux. Functions Select with arrowbutton Display appears, confirm OK? Final open adjust OK ? To exit use ESC...
ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Set selector switch to PROG Fine adjustment Press the arrow button UP and DOWN and the close limit OK ? display shows fine adjustment, open/close limit. After confirming with OK, control changes to adjustment mode. Fine adjustment This procedure uses the cursor on the display.
ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Safety devices The TS 980 Control panel is able to recognise and work with several safety edge system (SKS). For detail see page 8. All available systems are listed. After the limits are set correctly, the display shows: To identify SKS, OK button must be pressed.
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ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Important note in connection with safety edge system! When using mechanical limits it is essential to set pre- limit S5. In accordance with EN12453 the pre-limit S5 must be set 5cm before the final close position. The control will now work in automatic mode. A faulty safety edge is displayed in the operating mode (Function).
ADJUSTMENT OF THE LIMITS/ BASIC-FUNCTION Intermediate stop Before the intermediate mode can be activated the final limits must be set correctly. Confirm with OK: Intermediate Mode Adjustment To exit use ESC This adjustment is the same as setting the final Door OPEN >...
ADJUSTMENT: AUXILIARY FUNCTIONS Selecting Aux. Function mode Press the arrowed button UP and DOWN , OK can be moved to Aux. Functions or leave with ESC. If pressing ESC before selection has been confirmed Doorposition the function would stay in work or non adjustment has Aux.
This will be shown after automatic close feature See description relay contact (page 16). The relay contact TS 980 has 2 potential free relay contacts available adjustment OK ? that can be chosen for several functions. When using mechanical limits (NES) only a reduced function is available.
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ADJUSTMENT: AUXILIARY FUNCTIONS Press arrowed buttons and select no function or relay relay contact contact and confirm OK. No function < > relay contact red light < > The timer should be adjusted between 0 and 40 sec. red light to warn of the start of the closing cycle.
ADJUSTMENT: AUXILIARY FUNCTIONS Adjustment relay contact 2 Display appears automatically this function. Confirm by OK. relay contact adjustment OK ? After confirming with the OK button, the display relay contact shows 'no function' with the arrowed button the No function <...
ADJUSTMENT: AUXILIARY FUNCTIONS Adjustment of pre-limit To change the safety edge function to Stop Only after pre-limit switch the pre-limit has been activated (e.g. for folding SK einst. OK ? doors) This function can be required for Roller shutters or SK pre-limit area Folding doors required to close completely.
ADJUSTMENT: AUXILIARY FUNCTIONS Automatic ground adjustment The function 'Auto ground adjustment' is used for Auto ground adjustment doors with a cable e.g. Sectional doors or vertical active < > inactive lift-gate. An automatic correction of slackness or change of ground height up to 2 cm is possible. The slack wire switch is be still recognised.
ADJUSTMENT: AUXILIARY FUNCTIONS Overrun correction should be selected only for rapid doors. Limit overrun correction can be used to ensure the correction lower limit door aleays closes to the correct position. active < > inactive Press the arrowed button to select active or inactive. Important note! Dependent on temperature change during a long period of no operation, at the close limit the shutter could be open 1 cm.
REQUEST INFO MODE To select INFO MODE set the switch to the central position, the display first shows the cycle counter. It counts each full cycle. A full cycle means leaving and reaching the final close limit. In INFO mode shutter movements are not possible. number of cycles 00002 INFO...
INSTALLATION PLAN Connection cable NES Connection cable DES 4-core spiral cable for safety edge system Mains supply Safety against entrapment Photo-beam Ceiling pull switch Three push button switch Key switch Key switch with emergency Stop Emergency Sop button Slack wire switch Internal red green light External red green light page 35...
FAULT REPORT The following faults can appear on the display. reported fault function shutter in safety limit area shutter movement not possible limit not connected limit not recognised no function CPU - fault micro-controler test not OK safety edge fault safety edge short circuit supply disconnected fault entrapment security resistor not available supply disconnected...
TECHNICAL DATA Housing material ABS plastic Housing dimensions 300 x 230 x 110 Mains supply 3 x 400V, +/- 10%with /without N 3 x 230V, +/- 10% 1 x 230V, +/- 10%r Frequency 50 Hz Max. motor power 2,2KW ( 3ph; 400V mains supply 1,5KW ( 3ph;...
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