Fasep RASE.3030 Instruction Manual

Tyre changer

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Instruction Manual - ENG

FASEP 2000 srl

Version 1.0 - January 2014

Via Faentina, 96

50030 Ronta (Fi) Italy

Tel

+39 055 8403126

Fax

+39 055 8403354

FASEP 2000 srl

Via Faentina, 96

50030 Ronta (Fi) Italy

l e

Qualcuno di cui ti puoi fidare

(Someone you can trust)

RASE.3030

TYRE CHANGER

Sistema Qualità Certificato ISO 9001:2000

E-mail

info@fasep.it

WWW

www.fasep.it

l i

info@fasep.it

www.fasep.it

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Summary of Contents for Fasep RASE.3030

Page 1 Qualcuno di cui ti puoi fidare (Someone you can trust) TYRE CHANGER RASE.3030 Instruction Manual - ENG FASEP 2000 srl Version 1.0 - January 2014 Via Faentina, 96 Sistema Qualità Certificato ISO 9001:2000 50030 Ronta (Fi) Italy ˜ +39 055 8403126 E-mail info@fasep.it...
Page 2 diritti di traduzione, di memorizzazione elettronica, di riproduzione e di adattamento totale o parziale con qualsiasi Italiano mezzo (compresi microfilm e copie fotostatiche) sono riservati. Le informazioni contenute in questo manuale sono soggette a variazioni senza preavviso. ll rights of total or partial translation, electronic storage, reproduction and adaptation by any means (including English microfilm and photocopies) are reserved.
Page 3 CE DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE CE CE - ÜBEREINSTIMMUNG DEKLARACJA ZGODNOŚCI CE FASEP 2000 S.r.l. - Via Faentina, 96 - 50030 Ronta (FI) ITALY dichiara sotto la propria esclusiva responsabilità che il prodotto: declare on our own responsibility that the product: Déclare sous son propre responsabilité que le produit: erklärt unter ihrer eigenen Verantwortung, daß...
Page 5: Table Of Contents
ORIGINAL INSTRUCTIONS CONTENTS INTRODUCTION ..................... 6 TRANSPORT, STORAGE AND HANDLING ........... 7 UNPACKING/ASSEMBLY ................7 HOISTING/HANDLING ..................8 INSTALLATION CLEARANCES ..............8 INSTALLATION ....................9 ELECTRICAL AND PNEUMATIC CONNECTIONS ......... 9 SAFETY REGULATIONS ................11 DESCRIPTION OF TECO 100 ..............12 TECHNICAL DATA ..................
Page 6: Introduction
INTRODUCTION The purpose of this manual is to furnish the owner and operator with a set of practical, safe instruc- tions on the use and maintenance of the tyre changer. Follow all the instructions carefully and the machine will give you the efficient and long-lasting service that has always characterized products, making your work considerably easier.
Page 7: Transport, Storage And Handling
TRANSPORT, STORAGE AND HANDLING Conditions for transporting the machine The tyre changer must be transported in its original packing and stowed in the position shown on the external packing. - Packing dimensions: • width ..........................1543 mm • depth ..........................1140 mm •...
Page 8: Hoisting/Handling
HOISTING/HANDLING In order to remove the machine from the pallet, hook it up as shown in fig. 2. This hoisting point must be used whenever you need to change the installation position of the ma- chine. Do not attempt to move the machine until it has been disconnected from the electricity and compressed air supply systems.
Page 9: Installation
INSTALLATION Fix the wheel lift platform on the rod using the pin and the seeger. Then fix the stabilization rod with the screw and the relative nut and washer (Fig.3a). Assemble the grease-holder carter using the on-purpose screws. ELECTRICAL AND PNEUMATIC CONNECTIONS WARNING All operations required for the electrical connections of the equipment must be carried out exclusively by a qualified electrician.
Page 10 - The electrical supply must be suitably sized in relation to: • the machine input power as specified in the corresponding machine data plate; • the distance between the machine and the power supply hook-up point, so that voltage drops under full load do not exceed 4% (10% during start-up) compared with the rated voltage specified on the data plate.
Page 11: Safety Regulations
WARNING Connection 1 should be considered as an emergency valve to disconnect the machine from the air line (fig.6) SAFETY REGULATIONS The equipment is intended for professional use only. WARNING Only one operator may work on the equipment at a time. WARNING Failure to comply with the instructions and danger warnings may seriously injure operators and any other person present near the machine.
Page 12: Description Of Teco 100
WARNING When operating or servicing the equipment, tie back long hair and do not wear loose-fitting clothes, ties, necklaces, rings or wristwatches which could become entrapped by moving parts. DESCRIPTION OF THE TYRE CHANGER This model is a universal electro-pneumatic tyre changer, to be used with wheels with drop centre featuring weights and dimensions as described in the technical data section.
Page 13 mounting where excessive lubricant has been applied or for tyres coupled to special rims. - A pedal-controlled pneumatically operated wheel lift which loads and unloads the wheel to and from the working position With these tyre changers the following aims have also been achieved: - Minimized physical effort on the part of the operator;...
Page 14: Technical Data
TECHNICAL DATA - Overall dimensions (see fig. 7): • Length ......................1210 min 1760 max • Width ......................1710 min 2160 max • Height ......................1940 min 2250 max - Wheel dimension range: • rim diameter ......................from 12” to 30” •...
Page 15: Standard Accessories
STANDARD ACCESSORIES 5-600357 .........................Locking pin 5-600358 .........................Locking nut 9005-101204 ......................Pin extension (Z1) 9004-103235 ......................Cone D58 (Z2) 9004-103234 ......................Cone D75 (Z3) 9004-103232 ..................Cone Protections D120 (Z4) 4-103235A ....................... Cone D120 (Z5) 9004-103229 ......................Cone D145 (Z6) 5-690239 ......................Plastic protections 9004-105142 ......................Short help level 040000100........................
Page 16 8-11100086 8-11600047 8-11100046 8-11600048 Cerchi ciechi / Close centre rim Cerchi rovesci / Reverse rim 8-11600049 801262417 8-11600111 User manual...
Page 17: Rim Centring/Clamping Access.-Description And Use
RIM CENTRING/CLAMPING ACCESSORIES - DESCRIPTION AND USE For the diagram concerning optimal use of the centring and clamping accessories depending on rim type, see fig. 8 and subsequent. USE OF CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPES Standard rim Rim with embedded hole Reverse rims Rims for vans...
Page 18 Optional accessories supplied on request User manual...
Page 19 User Manual...
Page 20 User manual...
Page 21 User Manual...
Page 22 User manual...
Page 23 User Manual...
Page 24: Specified Conditions Of Use
SPECIFIED CONDITIONS OF USE The tyre changer has been designed exclusively for mounting and demounting tyres, using the tools the machines are equipped with, following the instructions in this manual. WARNING Any other operation carried out on the machine is considered as improper use and shall be construed as negligence.
Page 25 The machine main operating parts are shown in fig. 10: 1 Body with tool-tray 2 Centring handle (device for clamping the wheel to the turntable) 3 Movable lever-less head for tyre mounting/demounting 4 Tilting column 5 Demounting tool control cylinder 6a Cylinder for movable head descent 7 Console 8 Wheel resting and centring unit...
Page 26 User manual...
Page 27: Key To Danger/Warning Decals
Key to danger/warning decals Risk of crushing. Never place any part of the body, particularly your hands, between the bead breaker disc or the demounting/mounting tools and the wheel. Never place your hand betwe- en the turntable and the wheel. Risk of crushing.
Page 28: Special Instructions
Special instructions Some types of wheels on the market require special procedures and precautions which differ from the standard procedure. This applies in particular to the following types of wheels: Alloy rim wheels: some wheels have alloy rims where the drop centre A is very small or non-existent - fig.
Page 29 2 During the early demounting phase, the tyre bead may still be inserted at 180° from the mounting tool area thus making the tool unable to completely overturn the tyre. In this case, it is necessary to keep the bead pressed in the channel using the supplied bead pressing device positioned at 6.00 o’clock (also the optional bead pressing clamp can be used).
Page 30: Guide To The Correct Use Of Teco 100
Advice To prevent any rim damage, the plastic insert under the head (fig. 13) must be replaced every 2 months or sooner, if excessively worn. A spare insert is supplied with the machine. Information Any noise heard when the tool head engages with the tyre is normal. The noise is caused by the mechanical return of the tool and not because the tool has hit the rim.
Page 31 - Manually lay the wheel onto the turntable (8) and lower the lifter by releasing pedal 29. - When positioning the wheel on the turntable, also take care to centre the movable centring pin, placed radially on the turntable, in one of the fixing bolt holes. User Manual...
Page 32 2 • Clamping the wheel to the self-centering spindle-Pneumatic Lock (Fig. 15a) - Fit the clamping device into the drop centre of the wheel (A). NOTE: The locking pin must be inserted till the end of its possible stroke, avoiding any contact between cone (2) and rim (1).
Page 33 - Move the bead breaking unit from the its rest to its operating position - Move the disc towards the rim: a) the horizontal movement is achieved by hand moving the control lever 38 or pneumatically operating on the control valve 31; b) the vertical movement is achieved by operating on the control valve 21.
Page 34 5 • Upper bead breaking (fig. 18) - Preload the bead breaker disc using control 21 (a tyre crushing preload of about 5 mm is advisable). - Activate disc penetration (control 25) and then start wheel spinning (pedal control 15), while pro- gressively lowering down the bead breaker disc (control 21).
Page 35 position A to contemporarily unlock working arm and horizontal arm. The tool will move upwards in its rest position (Fig.20A). With the locking button in position B, the tool can move freely downwards up to the rim edge or up to the minimum working height (Fig.20A).
Page 36 mounting tool to tilt. - Operate control 28 for demount tool (A-B-C) tilting. - It is important to rotate the turntable slightly to facilitate the engagement of the bead. - For easier bead coupling, it might be very helpful to move the bead breaker disc upwards on the lower part of the tyre.
Page 37 activity. This independent withdrawal movement could be performed manually using the control lever or pneumatically by means of an on-purpose control button. NOTE : While the lower arm remains at the correct bead breaking position, the upper one is equipped with a patented pneumo-mechanical memory of the original bead breaking position (allowing to perform in series the bead breaking activity on wheels having the same diameter).
Page 38: Tyre Mounting
rim (B). - Command disc penetration by pressing push-button (26). - Start wheel rotation (pedal 15) and at the same time raise the disc by tapping on (control 23). Rotate until the tyre is completely demounted. 11a • Lower bead demounting - It might be necessary to use the upper bead breaking arm with the bead breaking disc rotated by 180°...
Page 39 Also check that rims are not deformed, that their fixing holes have not become oval, that they are not scaled or rusty and that they do not have sharp burrs on the valve holes. Check that the tyre is in good condition with no signs of damage. Mounting the tyre 1 •...
Page 40 4 • Upper bead positioning (fig. 27) - Position the upper tyre bead. Take care that the tyre does not slip underneath the tool. 5 • Bring the bead breaking unit closer 6 • Bead breaker disc positioning (fig. 28) - Lower the bead breaker disc (control 21) (A) until it is level with the well of the rim.
Page 41 WARNING Proceed with care in this stage to avoid applying excessive stress to the tyre. It is recommended to slightly lift up the presser tool at 6 o’clock in order to release a little bit the pressure on the tyre bead. - Once the mounting phased is complete, raise the bead breaker disc and the bead presser tool (control 21).
Page 42 - Press pedal 16 to unlock the clamping pin (A). - Press the retainers and move the centring cone away from the rim by hand (B). - Remove the device from the rim (C). 11 • Tyre unloading (fig. 31) - Rise the wheel lifter (pedal 29) and position the wheel on it by hand (A).
Page 43: Correct Procedure For Demounting/Mounting Run Flat Tyres Fitted With Valve Sensor
CORRECT PROCEDURE FOR DEMOUNTING/MOUNTING RUN FLAT TYRES FITTED WITH VALVE SENSOR NB: if the sensor is on the tyre valve. Demounting • Remove the valve plunger and let all the air out of the tyre. • NB: If necessary, remove the valve fixing nut and let the sensor to fall into the tyre. •...
Page 44: Correct Procedure For Demounting/Mounting Run Flat Tyres With Strap-On Sensor
• Lower the bead breaker to allow a bead presser gripper to be inserted at 3 o’clock. • Lower the bead breaking arm by about 5 cm (2 or 3 inches) to keep the upper bead of the tyre inside the open centre during rotation. •...
Page 45: Inflation
INFLATION WARNING Inflation is well known to be a dangerous operation. It must be carried out in accordance with the instructions below. Safety goggles with plain lenses and safety footwear must be worn. CAUTION During this operation, noise levels assessed at 85 dB(A) may occur. Operators are advised to wear hearing protection devices.
Page 46 otherwise, deflate the tyre, break the beads as described in the relevant section, lubricate and turn the tyre on the rim. Repeat the mounting operation described previously and check again. - Replace the internal mechanism of the valve. - Bring the pressure to the operating value by pressing the Inflation push-button 20 fig. 34. - Fit the cap to the valve to protect its internal mechanism from dust and ensure an airtight seal.
Page 47: Maintenance
MAINTENANCE CAUTION The “Spare parts” handbook does not authorize users to carry out work on the machine with the exception of those operations expressly described in the user manual. It only enables users to provide the technical assistance service with precise information in order to minimize delays. WARNING We decline all liability for claims deriving from the use of non-original spare parts or accessories.
Page 48 User manual...
Page 49: Environmental Information
device operates automatically whenever the compressed air supply to the machine is cut off. Drain the condensation manually (push-button C, fig. 35) when the level exceeds the mark X, fig. 35. - Clean the top plate of the turntable every week: remove any accumulated dirt and clean with environmentally-friendly solvents.
Page 50: Information And Warnings About Oil
INFORMATION AND WARNINGS ABOUT OIL Disposing of old oil Do not dispose of used oil in sewers, storm drains, rivers or streams; collect it and consign it to an authorized disposal company. Oil spills or leaks Contain the spilt product from spreading using soil, sand or any other absorbent material. Degrease the contaminated area with solvents, taking care to disperse solvent fumes.
Page 51: Glossary
GLOSSARY Air delivery regulator: Union allowing regulation of the air flow. Beading: Operation which takes place during inflation and ensures perfect centring between the bead and the rim edge. Bead breaking: Operation in which the bead of the tyre is detached from the edge of the rim. Bead pressing gripper: A tool intended for use when mounting the top bead.
Page 52 Table top fails to clamp rims Handle engagement unit faulty. • Check it is synchronised properly. • Replace the plate of the turntable. • Check there are no burrs. • Replace the locking handle. Table top mounts or demounts wheels with difficulty Insufficient belt tension.
Page 53: Wiring Diagram
WARNING The “Spare parts” handbook does not authorize users to carry out work on the machine with the exception of those operations expressly described in the user manual. It only enables users to provide the technical assistance service with precise information in order to minimize delays. WIRING DIAGRAM FIG 36 Single / two-speed motor circuit board Motor...
Page 54: Pneumatic System Diagram
PNEUMATIC SYSTEM DIAGRAM FIG37 A – B - CONTROL FOR BEAD BREAKER CYLINDER AND PENETRATION CYLINDER FOR UPPER AND LOWER BEAD BREAKERS Bead breaker cylinder Valve 3/2 NO Valve 5/3 NC Penetration cylinder Silencer filter Valve 3/2 pneumatic control C – BEAD BREAKER LOCKING CONTROL Upper unlocking cylindere Unlocking cylinder for upper B.B.
Page 55 Versione con Motoinverter F: Fuse Power Phase Neutral 200-230V / 1 / 50-60 Hz 250V, 12A 250V, 12A U V W GRUPPO COMANDI CONTROL SWITCH R T S GRUPPO MOTORE MOTOR UNIT User Manual...
Page 56 CONTATTI - Contacts ELEMENTI - Elements User manual...