DURKOPP ADLER 745-35-10 D Operating Instructions Manual
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DURKOPP ADLER 745-35-10 D Operating Instructions Manual

DURKOPP ADLER 745-35-10 D Operating Instructions Manual

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Operating Instructions

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Summary of Contents for DURKOPP ADLER 745-35-10 D

  • Page 1 745-35-10 D Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2017...

  • Page 3: Table Of Contents

    Sewing ..................43 4.20.1 Start sewing ................43 4.20.2 Sewing breast welt pockets ............44 Programming ................49 Maintenance ................183 Cleaning ................... 184 Lubricating ................185 6.2.1 Lubricating the machine head ..........186 Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 4 Connection to the in-house vacuum system......206 7.10 Performing a test run ..............207 Decommissioning..............209 Disposal................... 211 Troubleshooting ..............213 10.1 Customer Service ..............213 10.2 Messages of the software............213 Technical data................. 225 Appendix ................. 227 Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 5: About These Instructions

    Proper setting Specifies proper setting. Disturbances Specifies the disturbances that can occur from an incorrect setting. Cover Specifies which covers must be disassembled in order to access the com- ponents to be set. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 6 Safety ( p. 7). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 7: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 8 About these instructions Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 9: Safety

    • set up the machine • perform maintenance work and repairs • perform work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 10: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 11 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 12 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 13: Machine Description

    ⑤ ④ (1) - Machine head (5) - Pedal (2) - Roll-off device (6) - Tape feeder (3) - Stacker (7) - Winder (4) - Folding station (8) - Control panel OP7000 Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 14: Proper Use

    DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 15: Declaration Of Conformity

    Machine description 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 16 Machine description Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 17: Operation

    Fig. 2: Switching on the machine To switch on the machine: 1. Turn the main switch from position 0 to position I.  The machine starts up. The control panel starts up. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 18: Swiveling The Folding Station To The Side

    2. Swivel the entire folding station (1) including folder to the right. Information If the machine is switched on, the display of the control panel will show a safety message: Info 9002  The sewing area is freely accessible. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 19: Locking The Folding Station In Place

    (1) - Locking mechanism (2) - Folding station To lock the folding station in place: 1. Swivel down the folding station (2). 2. Lock the folding station in place inside the locking mechanism (1). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 20: Inserting/Changing The Needles

    1. Swivel the folding station to the side ( p. 16).  The needles are freely accessible. 2. Loosen the screws (3) and pull the needles down and out of the needle holders (1). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 21: Threading The Needle Thread

    1. Swivel the folding station to the side ( p. 16). 2. Fit the thread reel on the reel stand (1). 3. Feed the thread from the thread reel through the holes (2). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 22 1. Swivel the folding station to the side ( p. 16). 2. Fit the thread reel on the reel stand (1). 3. Feed the thread from the thread reel through the holes (2). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 23 12. Feed the needle thread through the guide (5). 13. Feed the needle thread through the needle thread monitor (7). 14. Feed the needle thread through the guide (6). 15. Feed the needle thread into the right needle. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 24: Winding The Hook Thread

    4. Insert the hook thread in a wavelike manner through the guide (6). 5. Feed the hook thread counterclockwise through the hook thread tensioner (2). 6. Wind some of the hook thread counterclockwise into the front and rear reserve grooves of the bobbin (4). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 25: Changing The Bobbins

     The bobbin case retainer (2) will be lifted as well. 5. Remove the bobbin case upper section (1) together with the empty bobbin. 6. Remove the empty bobbin from the bobbin case upper section (1). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 26: Thread Tension

    If the tension of needle thread and hook thread is identical, the thread interlacing lies in the middle of the sewing material. Set the needle thread tension so that the desired seam pattern is achieved with the lowest possible tension. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 27: Setting The Needle Thread Tension

    (2) - Knurled nut - right needle thread To set the needle thread tension: 1. Set the needle thread tension using the knurled nuts (1) and (2). • Increase the tension: turn clockwise • Reduce the tension: turn counterclockwise Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 28: Setting The Hook Thread Tension

    1. Set the tension of the leaf spring (3) using the adjusting screw (2). • Increase the tension: turn clockwise • Reduce the tension: turn counterclockwise  With the bobbin inserted and the hook thread threaded, a uniform and easy pull-off must be assured. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 29: Sliding Back The Hood And Removing The Fabric Sliding Plate

    Fig. 15: Sliding back the hood and removing the fabric sliding plate (1) ① ② (1) - Hood (2) - Screw To slide back the hood: 1. Switch off the machine. 2. Loosen the screw (2) on the hood (1). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 30 2. Lift the fabric sliding plate (3) in the area of the tabletop recess (4) and swing it out to the left. 3. Lift the fabric sliding plate completely at the pin (5). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 31: Swiveling Up The Machine Head

    To do so, lift the hood (1) up at the front to release the lock. 2. Carefully lift the hood (1) up and off. 3. Swivel the folding station to the side ( p. 16). 4. Swivel the locking lever (3) up. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 32 5. Raise the fabric sliding plate (4) at the front and swivel it out to the left. 6. Lift the machine head in the head cover area (2) and swivel it up carefully.  The latch (5) latches into place. The space under the stand is now accessible. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 33: Swiveling Down The Machine Head

    (5) - Latch To swivel down the machine head: 1. Hold the machine head in the head cover area (2). 2. Release the latch (5). 3. Swivel down the machine head carefully. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 34: Remaining Thread Monitor

    Cleaning the remaining thread monitor CAUTION Risk of injury from sharp and moving parts! Puncture or crushing possible. Do not clean the remaining thread monitor unless the machine is switched off. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 35: Stacker Control

    The transport carriage is not returned until the workpiece has been moved out correctly. Important For a secure function of the stacking control clean the lens of the reflected light barrier with a soft cloth once a day. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 36: Corner Knife Station

    When swiveled in, the corner knife station engages audibly. 4.15.1 Swivel the corner knife station in and out Fig. 23: Swivel the corner knife station in and out ① (1) - Corner knife station Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 37: Adjust Corner Knife

    5. Set the angle at the other pair of knives accordingly. 6. Swivel in the corner knife station. Setting the height of the corner knives The height of the corner knives cannot be adjusted. The knives always cut through completely. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 38: Setting The Reference Position

     The current step of the positioning sequence or the sewing cycle is stopped immediately. The display shows the message Error 9601 2. Press the pedal back again.  The transport carriage moves out of the loading area. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 39: Flap And Piping Projection

    (2) - Flap projection max. 20 mm (3) - Flap NA: Seam clearance (4) - Piping strip a, b: Material passage at the folder (5) - Piping projection max. 20 mm/40 mm Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 40: Additional Equipment

    • Stacker switched on: Roll-off device as stacker extension • Roll-off device as ejector To activate the roll-off device: 1. Activate the roll-off device on the OP7000 control panel in the Machine configuration menu item ( p. 116). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 41: Tape Feeder And Automatic Cutter

    2. Remove the empty tape roll including the adapter (3). 3. Insert the adapter (3) into a new tape roll on the left and the right. 4. Slip the adjusting ring (2) back onto the shaft. 5. Tighten the screw (1). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 42 7. Remove the fabric sliding plate (8) ( p. 27). 8. Press the slide (10) to the rear and lift off the cover (9). 9. Press the button.  The tape brake is released, and the reinforcement strip advances continuously. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 43  The reinforcement strip (6) is cut to the correct length. Information The tape projection at seam beginning and seam end can be set in the Program parameters menu item ( p. 101). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 44: Vacuum Device

    3. Switch on the vacuum in the Program parameters menu item ( p. 52). Setting the vacuum intensity Fig. 33: Setting the vacuum intensity ① ② (1) - Screw (2) - Slide Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 45: Sewing

    This section describes how to adjust and align the positioning aids (e.g. positioning marks, marking lamps, stops, etc.). Positioning and starting sewing process This item includes a list of the individual positioning steps illustrated by typical examples. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 46: Sewing Breast Welt Pockets

    To align the positioning aid: 1. Set the height of the positioning aid at the adjusting aid (1).  It must be possible to shift the jacket front part under the positioning aid unhindered. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 47 (2) - Positioning device (6) - Plate (3) - Breast welt pocket (7) - Pocket bag (4) - Stop Fig. 36: Positioning and starting sewing process (2) ⑧ (8) - Flap clamp Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 48 The flap clamp (8) closes and clamps the breast welt (3). The positioning device (2) swivels back to its initial position. The vacuum is switched off. 14. Press the left pedal.  The sewing process starts. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 49 The flap clamp (8) closes and clamps the breast welt (3). The positioning device (2) swivels back to its initial position. The vacuum is switched off. 11. Press the left pedal.  The sewing process starts. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 50  The flap clamp (8) opens. 2. Press the left pedal back again.  The transport clamps lift. The transport carriage returns to its waiting position 3. Press the left pedal.  The loading process starts anew. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 51: Programming

    1.3 Select needle distance  p. 117 Hook thread monitor On/Off  p. 117 Tape feeder On/Off  p. 117 Vacuum On/Off  p. 117 1.13 Select stacker/smoother  p. 117 Roll-off On/Off Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 52 3.4 External devices  p. 154 3.5 Input/output test  p. 161 3.6 Sewing drive test  p. 153 3.7 Error messages  p. 158 RAM test  p. 160 ROM test Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 53 5.1.4.12 Set flap scan  p. 88 5.1.5 Correction light barrier  p. 88 5.1.5.1 Correction seam begin  p. 88 5.1.5.2 Correction seam end  p. 90 5.1.6.1 Marking lamps 1-16 On/Off Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 54  p. 108 5.1.13.1 Select flap clamps  p. 108 Vacuum On/Off  p. 109 5.1.13.7 Select blowing mode  p. 108 Breast welt mode On/Off  p. 112 5.1.13.10 Select pedal mode Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 55 Pick-up folder mode On/Off  p. 127 5.2.19.3 Set time for clamping the breast welt pocket automatically  p. 127 5.2.19.4 Time: Set enable pocket bag  p. 127 Set counting direction of piece counter Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 56 Initialize RAM 10.0 Maintenance  p. 171 10.3 Display software version  p. 171 10.4 Enter date and time Internal information (password-protected) (for DA staff only)  p. 177 Update machine software Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 57 The user must enable the machine for use after the display of the welcome message goes out. Follow the instructions shown on the display for this purpose: To switch on the machine: 1. Press the pedal.  The control panel is enabled. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 58 ③  p. 61 Edit seam sequence ④  p. 60 Piece counter ⑤ Display of selected seam pattern • the display changes with the setting of the pocket program (with/without flap). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 59 2. Press the desired button for which you wish to display a Help text.  The selected button and a Help text are displayed. 3. Press on the Help text.  The Help text disappears. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 60 Function Home button • saves the settings in the menu • Return to the start screen Return button • saves the settings in the menu • Return to next higher menu level Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 61 To enter a negative value on the numeric keypad: 1. Enter the desired value. 2. Press the +/- button.  The value is given a - sign and becomes negative. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 62  The display switches to Edit mode. 2. Use the numeric keypad to set the desired number of pieces (0-10000). 3. Confirm with OK.  The display returns to the start screen. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 63 Varies with the programming Selected seam sequence ② Varies with the programming Display of pocket programs assigned to the seam sequence ③ Call up additional seam sequences • in steps of 5 Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 64 Fig. 42: Creating or changing a seam sequence (2) ⑨ ⑬ ⑩ ⑪ ⑫ (9) - Seam sequence template (12) - Help (10) - Seam sequence to be created (13) - Delete pocket program (11) - Available pocket program slot Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 65 The pocket programs will be stored in the seam sequence in the order in which they were added to the seam sequence. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 66 Important The preset program is copied to the selected pocket program slot, delet- ing the previous program. 5. Select additional preset programs as described above and add them to the sequence. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 67 OR tap on the trash to delete all pocket programs.  The pocket programs are deleted from the sequence. 2. Press the button (1).  The display switches to Select program. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 68 The order in which they are selected corresponds to the order of the programs in the seam sequence.  To scroll up and down the list of pocket programs, press the buttons Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 69  The display switches to Select source of sequence. Fig. 47: Changing the seam sequence template (2) Display of the sequence Selectable content sequences  The destination sequence is grayed out and cannot be selected. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 70 4. Use Drag and Drop to drag any pocket programs you do not need from the sequence to be created (3) to the trash OR tap on the trash to delete all pocket programs.  The pocket programs are deleted from the sequence. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 71  The display returns to Overview of sequences. 7. Press the button to save the setting and return to the start screen.  You can start sewing with the new seam sequence right away. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 72  The display switches to a keypad. Fig. 51: Naming a seam sequence (2) 2. Enter the desired sequence name. You can enter up to 18 characters. Every sequence must be given a name. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 73 3. Press the desired seam sequence.  The selected seam sequence is highlighted with a bold frame and the color orange (1). 4. Press the button.  The display switches to Copy sequence. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 74  To scroll up and down the list of sequences, press the buttons OR drag the bar up or down. Information Cancel the selection by pressing the same sequence again. 6. Press the desired seam sequence.  The display shows an info field. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 75 Fig. 55: Activating a pocket program from the seam sequence ① ② (1) - Pocket programs in sequence (2) - selected pocket program Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 76 Fig. 56: Activating the automatic seam sequence To activate the automatic seam sequence: 1. Press the button.  The start screen shows arrows between the seam sequences. The arrows indicate that the automatic seam sequence has been activated. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 77 Fig. 57: Program parameters Symbols Meaning Select pocket program  p. 77 Enter name of pocket program  p. 78 Copy pocket program  p. 78 Create or change seam program  p. 80 Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 78 Select patterned or plain goods • Patterned goods • Plain goods Reset seam program to default values 2. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 79 ( p. 61). If the pocket program has already been copied to the selected seam sequence, you can activate it in the seam sequence ( p. 73). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 80 Select source • Select the pocket program you wish to copy Select destination • Select the pocket program you wish to overwrite Save settings To copy a pocket program: 1. Press the button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 81 Fig. 59: Copying a pocket program (2) 6. Confirm with OK.  The selected pocket program is copied. The message Copy was successful is displayed. 7. Confirm with OK.  The display switches to the selected seam program. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 82  The display switches to Create seam program. Fig. 60: Creating a seam program Press a button to either open another submenu or enter the desired values directly using the numeric keypad. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 83 • Set slanted flap shape seam end (1 - 13 mm) Pocket shape seam end • straight • slanted • slanted • Set slanted pocket shape seam end (1 - 13 mm) Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 84 • 1 light barrier • Automatic flap scan left Reset seam program To create a seam program: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 85 Set number of stitches for double tack at seam beginning (0 - 10) To set the securement of the left seam beginning: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 86 Securement seam beginning left needle ( p. 83). Set securement seam end left needle  The display switches to Securement seam end left needle. Fig. 62: Set securement seam end left needle Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 87 Set securement seam end right needle Information The settings in subitem Securement seam end right needle are adopted automatically from the settings for the Securement seam end left needle ( p. 84). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 88 • Light barrier must be activated in the machine configuration  p. 116 To activate the flap: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 89 Fig. 64: Activating the flap (2) ② ① ② ③ (1) - Quick access corner knife (2) - Quick access flap correction Correction (3) - Display of flap Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 90 • -20 mm - 20 mm To make a correction to the light barrier: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 91 Fig. 66: Set correction light barrier seam begin./end Information The arrows in the left half of the display indicate the correction direction: Seam beginning Correction outward Correction inward Seam end Correction outward Correction inward Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 92 To activate marking lamps 1 - 16: 1. Press the button of the desired marking lamp.  The marking lamp is (de)activated. Information The default option allows you to switch 4 marking lamps on/off. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 93 Set seam securement • R.p.m seam begin. • R.p.m seam end To edit the sewing head parameters: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 94 Number of stitches for loosening the needle thread clamp • 1 - 20 To edit the soft start parameters: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 95 Set r.p.m. seam end • 100 RPM - 1500 RPM To set the seam securement: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 96 Set speed middle knife • 100 RPM - 3000 RPM To set the middle knife parameters: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 97 Fig. 72: Set middle knife correction seam begin./seam end Information The arrows in the left half of the display indicate the correction direction: Seam beginning Correction outward Correction inward Seam end Correction inward Correction outward Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 98 Set corner knife correction seam end • -9.9 mm - 9.9 mm To set the corner knife: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 99 Fig. 74: Set corner knife correction seam begin./seam end Information The arrows in the left half of the display indicate the correction direction: Seam beginning Correction outward Correction inward Seam end Correction inward Correction outward Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 100 Corner knife seam begin. left On/Off Corner knife seam begin. right On/Off Correction seam begin. left • -9.9 mm - 9.9 mm Correction seam begin. right • -9.9 mm - 9.9 mm Seam end outer left On/Off Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 101 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Set corner knife correction seam begin./seam end Fig. 76: Set corner knife correction seam begin./seam end Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 102 Seam beginning Correction outward Correction inward Seam end Correction inward Correction outward Corner knife options (Without corner knife, Straight pocket, Straight/Slanted pocket) must be set in the Machine configuration ( p. 116). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 103 Set length of tape at seam begin. • 0 - 99 mm Set length of tape at seam end • 0 - 99 mm Set clamp speed while transport • 10 - 100 % Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 104 Insertion speed middle • Insertion speed slow Set return of transport clamp • Without transport • Transport up to stacking position • Transport up to loading position Set waiting position of transport clamp Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 105 1 mm - 100 mm Activate transport up to loading position To set the transport clamp return: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 106 • 1 mm - 515 mm To set the waiting position of the transport clamp: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 107  The display switches to Process of transport clamp. Fig. 81: Process of transport clamp To set the process of the transport clamp: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 108 Left in, right in (double pipe) Left out, right in (single pipe left) Left in, right out (single pipe right) Left out, right out To select the transport clamp quick adjustment: 1. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 109 Depressurize both transport clamps together Lower left transport clamp first, depressurize right transport clamp Lower right transport clamp first, depressurize left transport clamp To select the process of the transport clamp: 1. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 110 Select flap clamps • Both flap clamps close together • Left flap clamp closes first • Right flap clamp closes first Vacuum On/Off Select blowing mode Breast welt mode On/Off Select pedal mode Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 111 1: Lower pickup folder 2: Blowing ON at flap clamp, blowing ON at folding plate for 10 mm seam path 1: Lower pickup folder, blowing ON at flap clamp + folding plate Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 112 To select blowing mode: 1. Press the desired button. Information The numbering of the buttons folding plate , flap clamp lower pickup folder in the lower half of the display changes with the selected setting. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 113 Programming Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 114 • The flap clamps can be opened or closed again after the transport clamps have been triggered, and the sewing process can be started. To select pedal mode: 1. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 115 • only with active blow-off  p. 117 Set the duration for which the blow-off will be blowing • only with active blow-off  p. 117 • 0 ms - 1000 ms Roll-off On/Off Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 116 • 0 ms - 1000 ms To set the stacker, the smoother, the blow-off, and the roll-off device: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 117 Test individual machine functions  p. 130 Perform system updates  p. 149 Test machine settings  p. 152 Read/write data to/from a USB key  p. 163 Set basic parameters  p. 168 Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 118 You use this menu to set basic program parameters. The password is 25483.  The display switches to Machine config. Fig. 89: Machine configuration Press a button to either open another submenu or select the desired options directly. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 119 Blow-off Roll-off On/Off Select flap clamps • no flap clamp • left flap clamp only • right flap clamp only • left and right flap clamp Light barrier scan  p. 122 Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 120 Split needle bar On/Off Toolbox configuration  p. 123 Kit Shims On/Off To set the machine configuration: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 121 3. Restart the machine to activate the selection. Information When you switch to another class, tools that are not available for the selected class may be removed from the toolbox on the start screen. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 122 Programming Selecting needle distance  The display switches to Select needle distance: Fig. 91: Select needle distance To select the needle distance: 1. Select the desired needle distance. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 123 • Second pedal right Operation with pedal and knee lever • First pedal • Second knee lever • Not active in 745-35-10 D To set the pedal operation: 1. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 124 (2) - Flap scan with 1 light barrier To set the light barrier scan: 1. Press the desired button. Information A light barrier scan is only possible with 1 light barrier on the left. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 125  The display switches to an overview of the possible tools. Tools that have already been selected are highlighted in gray. The display will only show the tools available for the selected class. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 126 Tools already in use are grayed out. 2. To navigate up and down the list, use the arrow buttons 3. Press the selected tool to select it.  The display returns to Machine config. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 127  The display switches to Global parameters. Fig. 96: Global parameters Press a button to either open another submenu, enter the desired values directly using the numeric keypad or select the desired options directly Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 128 Use the numeric keypad to enter the length of the hook thread in meters which will fit on the bobbin Needle thread monitor On/Off Set machine process speed • slow • middle • fast Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 129 Set counting direction of piece counter UP Set counting direction of piece counter DOWN To set the global parameters: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 130 • Return transport delayed • 0 ms - 1000 ms To set the transport clamp: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 131 To set password protection: 1. Press the button in front of the desired area to enable or disable password protection. Information Locking the screen requires that you assign a user password ( p. 175). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 132 Adjust and test corner knife  p. 136 Switch on needle and middle knife • Test sewing motor On/Off • Test middle knife On/Off • Test split needle bar slanted pocket On/Off Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 133 3. Plug the USB key with the Log.txt file into the USB port. 4. Confirm with OK.  USB_Logging automatically writes all status messages of the OPO7000 to the Log.txt file until the machine is switched off. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 134 Fig. 100: Set and test hook thread monitor Symbols Meaning Set sensitivity left • 0 - 15 Set sensitivity right • 0 - 15 To set the hook thread monitor: 1. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 135 • 0 ms - 1000 ms Start roll-off test Roll-off On/Off To test the roll-off device: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 136 For information on how to connect the light barriers, see the wiring diagram included in the Appendix ( p. 227). To test the light barriers: 1. Press the button.  Reference run is carried out. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 137 Lift pick-up folder/lower pick-up folder depressurized Transport clamp quick adjustment  p. 106 Open/Close flap clamp Split needle bar On/Off Scan straight flap Scan slanted flap • Not active in 745-35-10 D 2. Press the desired button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 138 Meaning Test corner knife Adjust corner knife distance • 0 - 220 mm Adjust knife block seam begin. left • -13 - +13 mm • only for configuration: Automatic corner knife station Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 139 • only for configuration: Automatic corner knife station Test corner knife function of all corner knives On/Off 2. Press the desired button. 3. Enter the desired value using the numeric keypad. 4. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 140 Set corner knife correction seam end left • only for configuration: Automatic corner knife station To adjust the corner knives: 1. Press the desired button. 2. Enter the desired value using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 141 Loading process test, test loading process step by step Test step by step Display cycle time To perform a machine workflow test: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 142  The display shows the message 5. Press the right pedal.  The loading process is completed without sewing by performing pedal strokes. 6. To exit the test: access the menu again and press the OFF button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 143 2. Press the pedal after every single work step.  The step by step test allows you to test the machine workflow. 3. To exit the test: access the menu again and press the OFF button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 144  The display shows the time in ms. The cycle time allows you to optimize the machine settings. 2. To exit the test: access the menu again and press the OFF button. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 145 Do not place any objects in the movement area of the transport clamp.  The display switches to Test step motor. Fig. 109: Test step motor To test the step motor: 1. Press the button.  Reference run is carried out. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 146 If there is a difference between the Encoder and Position values, you can reset the values by carrying out a reference run. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 147 Meaning Adjust brightness and contrast Touch calibration Touch test To adjust and test the control panel: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 148 Fig. 111: Adjust brightness and contrast To adjust the brightness of the display: 1. Move the controller. • Increase brightness: Slide the controller to the right • Reduce brightness: Slide the controller to the left Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 149 The display returns to Adjust and test control panel. Information Another option is to perform the touch calibration using the boot loader. To do so, press your finger on the control panel while the control panel boots up. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 150 Programming Touch test  The display switches to Touch test. Fig. 113: Touch test The Touch test menu item allows you to draw on the touch screen. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 151 This submenu allows the user to trigger the update of the control again. To perform an update: 1. Press on the screen.  A prompt appears on the display asking if you wish to perform the update. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 152  The update is carried out. Fig. 116: DAC update (3) Important Do not switch off the machine while the update is in progress!  The display shows notice 8408: Waiting for Reset by machine. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 153 After restarting, the machine loads the start screen and is ready for operation. The progress of the update is indicated by a progress bar. When the update is complete, the control panel will perform a restart. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 154 • Time of the error Test inputs and outputs Display of the internal devices Test the working memory RAM Display of the external devices Test the read-only memory ROM Sewing drive test Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 155  The user interface for setting the desired item is displayed. Error messages  The display switches to Error messages. Fig. 119: Error messages The list contains the last 10 error messages as well as the date and time of each error. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 156 Folder down Folding station swiveled in Corner knife swiveled in Sewing material removed/cover monitor Pedal left, forward Pedal left, backward Pedal right, forward Pedal right, backward Clamp adjustment right Clamp adjustment left Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 157 Open right flap clamp Stacker on/stacker tongs forward Needle left on Needle right on Solve tape Close tape cutter Open waistband clamp Close waistband clamp Lift left transport clamp Lift right transport clamp Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 158 Blowing on (folding plate) YC140 Needles waistband clamp YC141 Marking lamp YC142 Marking lamp YC143 Marking lamp YC144 Marking lamp YC145 Marking lamp YC146 Marking lamp YC147 Marking lamp YC148 Marking lamp Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 159  The display switches to Internal devices. Fig. 121: Internal devices The area State can display 3 different status messages: • conn = connected • nc = not connected • err = error Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 160 Fig. 122: RAM test (1).  The test result is displayed. Fig. 123: RAM test (2) 1. Confirm with OK.  The display returns to Multi test. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 161 Fig. 124: External devices Information The External devices menu is used to detect errors in CAN devices. • 0: Step motor card corner knife station (option: slanted corner knife) • 1: I/O card Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 162 Fig. 125: ROM test (1)  The test result is displayed. ROM error-free OR ROM defective. Fig. 126: ROM test (2) 1. Press the OK button to confirm.  The display returns to Multi test. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 163 • 70 RPM - 3000 RPM Start sewing drive To test the sewing drive: 1. Press the desired button. 2. Enter the desired values using the numeric keypad. 3. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 164 Do NOT reach into the moving part of the machine. NOTICE Property damage may occur! Jamming of the machine. Unthread the needle thread before starting the sewing drive.  The sewing drive starts at the set speed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 165 Read data from the USB key To read and write data to and from the USB key: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 166  The software checks the USB key. The selected option is written to the USB key. Depending on the amount of data selected, the process may take anywhere from a few seconds to approx. 2 minutes. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 167  When the data has been written to the USB key, the display shows the message Data successfully written: XY. Fig. 130: Data transfer to USB (2) 3. Press OK.  The display returns to USB data transfer. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 168 To read data from the USB key to the system: 1. Select which data you wish to store in the control: • Current seam program • All seam programs • All seam programs and sequences • Global parameters • Machine config. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 169  When the data has been written to the OP7000, the display shows the message Data successfully read: XY. 3. Press OK.  The display returns to USB data transfer. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 170 • All stored sequences will be lost • All sequences will be reset to the factory default settings Initialize RAM • All stored data will be lost • All settings will be reset to the factory default settings Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 171 Programming To initialize the parameters: 1. Press the desired button. 2. Press OK to reset the values to their factory settings. 3. Press Cancel to cancel the initialization. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 172 Enter date and time for DA service staff only To edit the parameters in the Maintenance menu item: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 173  The display shows the current software version. You will need this information when contacting the DA service depart- ment for assistance. Fig. 134: Software version Date and time Fig. 135: Date and time Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 174 Programming To enter date and time: 1. Press the Date button. 2. Use the numeric keypad to enter the desired date. 3. Use the numeric keypad to enter the desired time. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 175 Fig. 136: User configuration Symbols Meaning Language selection Set user password Button beep On/Off To set the user configuration: 1. Press the desired button.  The user interface for setting the desired item is displayed. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 176 Programming Language selection  The display switches to Language selection. Fig. 137: Language selection To select the language: 1. Select the desired language.  The system restarts with the new language setting. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 177 Fig. 138: User password setup (1) To set up a user password: 1. Enter the desired 4-digit PIN. 2. Confirm with OK. 3. Re-enter the password (password check) 4. Confirm with OK. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 178 Programming Information After setting up a user password, you can lock the start screen for other operators with a press on the button. Fig. 139: User password setup (2) Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 179 Fig. 140: Update the machine software (1) 3. Switch off the machine and wait for approx. 15 seconds. 4. Connect the Dürkopp Adler USB key to the OP7000. 5. Restart the machine.  The OP7000 boot loader appears: Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 180  The machine restarts automatically. The display shows notice 8403: Machine has an outdated program. Should a new program be transmitted? 7. If the machine fails to restart: Switch off and on the machine again. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 181  The update is carried out. Fig. 144: Update the machine software (5) Important Do not switch off the machine while the update is in progress!  The display shows notice 8408: Waiting for Reset by machine. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 182 9. Press CANCEL to cancel the update.  The following warning appears: Fig. 146: Update the machine software (7)  After confirming with OK, you can continue working with the old control software. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 183 Programming Information If the update fails, you can restart it in the service menu under DAC update ( p. 149). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 184 Programming Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 185: Maintenance

    Work to be carried out Operating hours  Removing lint and thread remnants  Clean the lenses of the light barriers  Checking the water level  Topping off the oil  Check the pneumatic system Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 186: Cleaning

    Use only solvent-free substances for cleaning. Fig. 147: Cleaning ① ② ③ ④ ⑤ ⑥ (1) - Light barrier (4) - Light barrier (2) - Hook (5) - Vacuum valve (3) - Hook (6) - Filter ring Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 187: Lubricating

    For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 188: Lubricating The Machine Head

    (4) - Oil filler opening To lubricate the machine head: 1. Swivel up the machine head ( p. 29). 2. Fill oil through the oil filler opening (4) no higher than the maximum level marking (3). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 189: Lubricating The Hook

    (2) - Oil reservoir To lubricate the hook: 1. Swivel up the machine head ( p. 29). 2. Fill oil through the oil filler opening (1) no higher than the maximum level marking (3). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 190: Servicing The Pneumatic System

    2. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 191: Draining The Water Condensation

    2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 192: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 193: Parts List

    Maintenance 6.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 194 Maintenance Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 195: Setup

    If you wish to transport the sewing unit to a different location, you have to attach the transport locks again. When removing/fitting the transport locks, also observe the information given in the supplementary sheet included with the machine. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 196: Setting Up The Machine

    (2) and screw in the stand feet (2). 2. When transport is complete, loosen the stand feet (2) until the casters (1) lift off the ground. 3. Tighten the nuts (3). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 197: Assembling And Connecting The Pedal

    For convenience, the parts are only named on one side. However, the same mapping applies on the other side of the pedal. Information The pedals can be set in height, angle of inclination and lateral position. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 198 3. Tighten screws (2) and screws (1) at the pedals’ desired angle of inclination. To set the lateral position of the pedals: 1. Loosen the screws (4) (4x). 2. Shift the pedal laterally on the stand bar. 3. Tighten the screws (4). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 199: Setting The Working Height

    The sewing unit has been set to the lowest working height of 797 mm at the factory. Fig. 156: Setting the working height ① ① (1) - Screws Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 200: Assembling The Machine Parts Removed For Shipping

    1. Insert the reel stand (3) into the hole (1) in the tabletop and assemble it with the nut below the tabletop. 2. Mount and align the reel plate (2) and the unwinder arms (4) as shown in the figure. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 201: Assembling The Control Panel

    7.6.3 Assembling winder and tray Fig. 159: Assembling winder and tray ① ② ③ ⑥ ④ ⑤ (1) - Winder (4) - Arm (2) - Arm (5) - Bracket (3) - Tray (6) - Holder Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 202: Assembling The Cylinder For The Pick-Up Folder Stroke

    Correcting the setting of the cylinder retainer 4. Loosen the screws (1) and move the mounting plate for the pick-up folder along the entire length of the cylinder stroke.  The cylinder retainer aligns itself. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 203: Assembling The Workpiece Boxes (Optional)

    2. Align the height of the workpiece boxes. 3. Tighten the screws on the clamping pieces (1). 4. Loosen the clamping lever (2). 5. Align the workpiece boxes with the sewing station. 6. Tighten the clamping lever (2). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 204: Mounting The Table Extensions (Additional Equipment)

    2. Slightly fasten the mounting bracket (4) to the striker (2) using the screws (3) (4x). 3. Align the table extension (5) with the height of the tabletop. 4. Tighten the screws (3). Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 205 Storage table (small) Fig. 164: Storage table (small) To mount the storage table (small): The fastening of the small storage table is identical to the fastening of the slanted table above. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 206: Electrical Connection

    To connect the winder: 1. Insert the plug of the winder into the socket (1) below the tabletop. 2. Secure the plug with a union nut. 3. Fit the equipotential bonding (2). Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 207: Pneumatic Connection

    Ensure that the machine is only used when the operating pressure is set correctly. Proper setting Refer to the Technical data ( p. 225) chapter for the permissible operating pressure. The operating pressure cannot deviate by more than ± 0.5 bar. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 208: Connection To The In-House Vacuum System

    The motor winding becomes damaged. When mounting the vacuum device (side-channel blower), you MUST replace the sealing ring (2) (black) with a filter ring (white). The filter ring is included in the accessory pack. Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 209: Performing A Test Run

    2. Replace the sealing ring (2) with the filter ring included in the accessory pack. 7.10 Performing a test run When setup is complete, perform a test run to check the functionality of the machine. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 210 Setup Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 211: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 212 Decommissioning Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 213: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 214 Disposal Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 215: Troubleshooting

    • Replace the sewing motor cable • Sewing motor cable defective 1002 Sewing motor insulation fault • Check motor phase and PE for low-impedance connection • Replace the sewing motor encoder • Replace sewing motor Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 216 • Sewing motor cable defective • Replace the control • Sewing motor defective • Control defective 1053 Mains voltage too high Check the mains voltage 1054 Internal short circuit Replace the control Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 217  p. 177 • Replace the control 1342-1344 Error in the reference run • Switch off and on the machine again • Perform software update  p. 177 • Replace the control Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 218 Step motor transport clamp overheat • Step motor transport clamp • Eliminate seizing seized up • Replace the transport clamp step • Faulty step motor transport motor clamp • Replace the control • Control defective Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 219 Check the mains voltage voltage - mains voltage too high 2355 Stroke position step motor overload • blocked/sluggish • Fix blockage/sluggishness • defective • Replace the step motor • Control defective • Replace the control Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 220 • Replace the control 3030 Sewing motor: Phase error • Test sewing motor phases (R=2.8 OHM, high impedance to PE) • Replace the encoder • Replace the sewing motor • Replace the control Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 221 Wrong USB key Replace USB key • USB key incompatible with OP7000 • Capacity of USB key too large Error code 6000-6999: Error messages displays 6351 Control error (I2C) Replace the control Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 222 Check output cable and output plug unit (AC101), outputs overload/ short circuit 7219 Failure in CAN - Module transport Check jumpers/DIP switch unit (AC101), wrong module recognized at address 7260 General error CAN modules Check cable Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 223 Manually turn the handwheel to the upper position of the thread lever (top dead center) 9007 Test the loading process Resuming the process after pushing the start pedal Insert tape  p. 39 9013 Tape missing Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 224 • Check flap size maximum sewing area (behind • Insert the flap correctly the rear positioning point) 9723 Fluff at the flap beginning • Insert flaps with smooth edges • Check reflecting foil Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 225 • Set pocket sequences 9902 Defective pocket programs • Initialize pocket programs again (Checksum error) • Set pocket programs 9999 Machine configuration has been Switch off and on the machine again changed Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 226 Troubleshooting Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 227: Technical Data

    • Externally powered middle knife; speed and switch actuation points can be programmed • Thread cutter device for needle threads and hook threads • Needle thread monitor for needle threads • Bobbin thread monitor for the hook threads Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 228 Marking lamps • Five markings lamps have been incorporated into the basic sewing unit Light barrier- • Light barrier for flap length scanning External winder • Separately motorized winder Operating Instructions 745-35-10 D - 00.0 - 04/2017...

  • Page 229: Appendix

    Appendix 12 Appendix Wiring diagram Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 230 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 231 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
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  • Page 238 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 239 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 240 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 241 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
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  • Page 245 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 246 Appendix " Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 247 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
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  • Page 250 Appendix " Operating Instructions 745-35-10 D - 00.0 - 04/2017...
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  • Page 252 Appendix " Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 253 Appendix " Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 254 Appendix Operating Instructions 745-35-10 D - 00.0 - 04/2017...
  • Page 256 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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