Briggs & Stratton 076180 Operator's Manual

Briggs & Stratton 076180 Operator's Manual

Standby generator systems

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Liquid-Cooled
Generator System
This generator is certified in accordance with
UL (Underwriters Laboratories) 2200 (stationary
engine generator assemblies) and CSA (Canadian
Standards Association) standard C22.2 No. 100-04
(motors and generators).
Standby Generator Systems
Operator's Manual
80005276 Rev. C
1

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Summary of Contents for Briggs & Stratton 076180

  • Page 1 Standby Generator Systems Operator’s Manual Liquid-Cooled Generator System This generator is certified in accordance with UL (Underwriters Laboratories) 2200 (stationary engine generator assemblies) and CSA (Canadian Standards Association) standard C22.2 No. 100-04 80005276 Rev. C (motors and generators).
  • Page 2 Thank you for purchasing this quality-built Briggs & Stratton® generator. We’re pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your generator will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with standby generators and how to avoid them.
  • Page 3: Table Of Contents

    Table of Contents Important Safety Instructions......4 Installation ........7 For the Standby Owner: .
  • Page 4: Important Safety Instructions

    Save These Instructions Important Safety Instructions WARNING Running engine gives off carbon monoxide, an odorless, colorless, poison gas. SAVE THESE INSTRUCTIONS - This manual contains Breathing carbon monoxide could result in death, important instructions that should be followed during serious injury, headache, fatigue, dizziness, installation and maintenance of the generator and batteries.
  • Page 5 WARNING Generator produces hazardous voltage. WARNING Propane and Natural Gas are extremely Failure to properly ground generator could result flammable and explosive, which could in electrocution. cause burns, fire or explosion resulting Failure to isolate generator from utility power in death or serious injury. could result in death or serious injury to electric utility •...
  • Page 6 NOTICE Improper treatment of generator could damage WARNING Moving parts could crush and cut. Starter and it and shorten its life. other rotating parts could entangle • Use generator only for intended uses. hands, hair, clothing, or accessories resulting in serious injury. •...
  • Page 7: Installation

    Installation For the Installing Dealer/Contractor: For most applications, the installation manual contains all We sincerely appreciate your patronage. For this reason, we the information required to properly install and start the have made every effort to provide for a safe, streamlined generator.
  • Page 8: Fuel Factors

    Fuel Factors Generator Location An important consideration affecting the entire installation The actual physical location of your generator has a direct is the type of fuel used by your generator. The system was affect on: factory tested and adjusted using either natural gas or liquid 1.
  • Page 9: Delivery Inspection

    Delivery Inspection WARNING Running engine gives off carbon monoxide, an odorless, colorless, poison gas. Carefully inspect the generator for any damage that may have Breathing carbon monoxide could result in death, occurred during shipment. serious injury, headache, fatigue, dizziness, If loss or damage is noted at time of delivery, have the vomiting, confusion, seizures, nausea or fainting.
  • Page 10: Controls

    Controls 25 kW Generator Read this operator’s manual and Important Safety Instructions before operating your generator. Compare the illustrations of this model with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Generator is pictured with access doors removed and internal guard open for clarity.
  • Page 11: Access Ports

    Access Ports To open roof: 1. Insert key into lock (F) of front panel. Gently push The generator is equipped with an enclosure that has several down on roof above the lock to aid in turning the key. access panels, as shown. Turn key one quarter turn clockwise.
  • Page 12 To open internal guard: To remove rear panel: 1. Ensure the roof is in the open position. 1. Insert key into lock (J) of rear panel. Turn key one quarter turn counterclockwise to unlatch. 2. Remove the two bolts (G) that secure the internal guard to the unit.
  • Page 13: System Control Panel

    System Control Panel Compare this control panel illustration with your generator to familiarize yourself with the location of these important controls: MENU AUTO MANUAL A - Menu/Programming Navigation Buttons — See Menu D - 15 Amp Fuse — Protects the standby generator DC section for details control circuits.
  • Page 14 Menu The following chart shows the icons for the buttons that control the system control panel. ENTER THE MENU (VIEW SETTINGS) MENU PRESS TO CONFIRM SELECTION WHEN PROGRAMMING. ESCAPE (EXIT) RETURN TO LAST MENU ITEM TOGGLE THROUGH MENU OPTIONS RIGHT ARROW SETTING SYSTEM PARAMETERS TOGGLE THROUGH MENU OPTIONS LEFT ARROW...
  • Page 15: General Set Up Screen

    General Set Up Screen For general set up, press and hold the left arrow and right arrow for 3 seconds. Follow the prompts as outlined below. NOTICE Date and Time were set at the factory and stored in the control panel memory. The Exercise Cycle was also set at the factory.
  • Page 16: Control Panel Prompts

    Control Panel Prompts Automatic Mode AUTOMATIC MODE In Automatic Mode, the display screen will display via scrolling text: • GENERATOR READY - if the unit is in standby and utility power is present. GENERATOR READY OR SERVICE CODE DESCRIPTION • GENERATOR ON - if the unit is running and utility (When Generator NOT Running - Auto Mode) power is not present.
  • Page 17: Operation

    Operation Automatic Operation Sequence CAUTION Installing the 15A fuse could cause the Important Owner’s Considerations engine to start at any time without warning resulting in minor or moderate injury. Engine Oil NOTICE Any attempt to crank or start the engine before it •...
  • Page 18: Setting Exercise Timer

    Maintenance Setting Exercise Timer The generator is equipped with an exercise timer. During the exercise period, the unit runs for approximately 20 minutes Servicing the System and then shuts down. Electrical load transfer DOES NOT Before performing any generator maintenance, always occur during the exercise cycle (unless an utility power perform the following steps: outage occurs).
  • Page 19 Reset Service Code Detection System Over Voltage This service code is indicated by Over Voltage scrolling The operator must reset the service code detection system across the digital display. This feature protects devices each time it activates. To do so, press the control board connected to the transfer switch by shutting the generator OFF button for 5 seconds.
  • Page 20: Generator Maintenance

    Generator Maintenance High Coolant Temperature This service code is indicated by High Coolant Temperature The generator’s warranty does not cover items that have scrolling across the digital display. The unit is equipped with been subjected to operator abuse or negligence. To receive a coolant temperature sensor that is monitored by the engine full value from the warranty, the operator must maintain the ECU.
  • Page 21: Engine Maintenance

    Engine Maintenance Changing Engine Oil and Oil Filter Open roof and remove front panel to access the oil filter and WARNING Unintentional sparking could cause fire or electric to add engine oil. shock resulting in death or serious injury. KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE.
  • Page 22: Engine Drive Belt

    Engine Drive Belt Engine Air Cleaner The engine installed in this equipment uses drive belt(s) that Once each year service the air cleaner, as follows. If drive the water pump and alternator. The drive belt(s) are an operating in a dusty environment, service more often. integral part of the cooling and charging system and should 1.
  • Page 23: Generator Electrical System Maintenance

    Generator Electrical System Maintenance Battery The generator’s electrical system incorporates computers to WARNING Battery posts, terminals and related control various related components. The electrical system accessories contain lead and lead compounds - chemicals connections and ground circuits require good connections. known to the State of California to cause cancer and Follow the recommended maintenance schedule located in reproductive harm.
  • Page 24: Fuel System Inspection And Maintenance

    Fuel System Inspection and Maintenance Exhaust System Maintenance and Inspection When inspecting the exhaust system, check the following: Natural Gas/Propane Fuel System • Inspect exhaust manifold at the cylinder head for leaks The fuel system installed on this commercial grade and that all retaining bolts and shields (if used) are in engine has been designed to various standards to ensure place.
  • Page 25: When Calling For Assistance

    When Calling for Assistance You must have the following information at hand if it is necessary to contact a local service center regarding service or repair of this unit: 1. Obtain the unit Model Number and Serial Number from the unit ID label. See Controls for location of the label or refer to the information recorded on the inside front cover of the installation manual.
  • Page 26: Maintenance Chart

    Maintenance Chart This maintenance schedule represents the manufacturer’s recommended maintenance intervals to maintain proper engine/ equipment function. Federal, State, or Local regulations may require additional or more frequent inspection or maintenance intervals than those specified below. Check with the authority having jurisdiction for details. Perform the following maintenance on the engine at the hours indicated and at equivalent hour intervals thereafter.
  • Page 27: Troubleshooting

    Troubleshooting Problem Cause Correction 1. Circuit breaker open or defective. 1. Reset or replace circuit breaker. Engine is running, but no AC output 2. Fault in generator control panel. 2. Contact local servicing dealer. is available. 3. Poor wiring connections or defective 3.
  • Page 28: Generator Specifications

    Generator Specifications 076180 (25kW) Rated Maximum Load Current (at 40°C/104°F, LP or NG): ....125 Amps at 1.0pf Rated AC Voltage ..........120/240 Volts Phase .

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