EASTMAN BLUE JAY-5H Instruction Manual & Illustrated Parts List
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EASTMAN BLUE JAY-5H Instruction Manual & Illustrated Parts List

Electric lift end cutter
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EASTMAN
®
THE EASTMAN
BLUE JAY
ELECTRIC LIFT
END CUTTER
Instruction Manual &
Illustrated Parts List
Please read completely before attempting
to operate your BLUE JAY ELECTRIC LIFT.
779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068
Form CR-50-0433
®
®
Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines
Website: www.EastmanCuts.com
Patent 5,193,728
Standard Configuration shown.
WARNING
This machine is equipped with a very sharp
knife. Keep hands, arms, and hair away from
the knife area at all times.
Misuse of this machine or failure to follow all
safety instructions on this machine and in the
instruction manual may result in serious per-
sonal injuries.

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  • Page 1 779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068 Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines Website: www.EastmanCuts.com Form CR-50-0433...

  • Page 2: Table Of Contents

    Operators must be cautioned that improper or careless use of this equipment may cause personal injury. If you do not have qualified operators to instruct new persons, contact your EASTMAN sales representative or EASTMAN factory direct. Electrical connections and servicing to this equipment should be made by a qualified electrician who is familiar with applicable codes and regulations.

  • Page 3: Setup & Operation Package

    INSTALLATION The Eastman BLUE JAY END CUTTER is shipped partially disassembled with all the necessary parts for proper setup and operation. To get the best performance, familiarize Table Preparation yourself with all functions and adjustments of this equip- The spreading table required to operate your Blue Jay must ment.

  • Page 4: Digital Control Box

    EASTMAN TABLE 9/32" (.281) MAST [7 mm] DIAMETER HOLE PATTERN HAND ON/OFF CLAMP SWITCH BLUE JAY CUTTER POWER CLAMP TRACK KNIFE MAIN GUARD POWER CHUTE ADJUSTMENT PLATE MAIN POWER ADJUSTMENT MAIN LIFT PLATE MODULE ASSIST LIFT 19.75" MODULE [501 mm]...

  • Page 5: Familiarization Control Box

    Lift Up/+(4): Press to raise the track to the up position. When in program mode press to increase number display by one. (Four Key) Preset Count(5): Press to enter preset counter mode. Use the number keys to set number of plies to cut. When this number of cycles has lapsed, the machine will stop, the display will flash and the beeper will sound.

  • Page 6: Operation

    EASTMAN OPERATION Simplified Operating Instructions CAUTION 1) Activate Main Power. Before connecting power supply, make sure voltage 2) Program Ply Counter. rating is same as stamped on terminal block. Damage 3) Thread material and Spread to length. to control unit may result if incorrect power supply is 4) Press Remote Start Button to begin cut.

  • Page 7: Air Regulator Valve

    (95C1-12). When installing a new knife, be away from knife area at all times. DO NOT handle cutting sure the name Eastman Machine Company is facing machine at any time unless terminal block is disconnected outward and knife seats on the knife gear. Install knife from power supply.

  • Page 8: Emery Wheel Replacement

    -Grease knife gear bearing. Remove knife as described breaker. previously. Remove bearing locknut with spanner wrench and apply a small amount of Eastman Lubriko grease (242C2-2) from tube. Recommended Maintenance Supplies ITEM PART NO.

  • Page 9: Pictorial Index (Blue Jay End Cutter)

    ® THE EASTMAN ® BLUE JAY END CUTTER MAST ASSEMBLY SEE PAGE 24-26 Pictorial Index BLUE JAY CUTTER ITEM PART NO. DESCRIPTION QTY. SEE PAGE 27 332-99-8 Screw, Flat Head, 10-24 x 1/2 335-34-8 Screw, Socket Head, 1/4-20 x 1/2...
  • Page 10 EASTMAN Main Module Std Config Mirror Image Config. BC-04446-1 (110V) BC-04446-1-MI (110V) BC-04446-2 (220V/1Ph) BC-04446-2-MI (220V/1Ph) BC-04446-3 (220V/3Ph) BC-04446-3-MI (220V/3Ph) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 335-93-4 Screw, Socket Head #8-32 x 1/4 100-17-6 Union, Bulk Head 5/32 Tube...
  • Page 11 Standard Configuration Shown COMPRESSOR AIR "IN" PULL-OFF 1/4" TUBING 5/32" TUBING Form CR-50-0433...
  • Page 12 EASTMAN Main Module (cont'd) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 335-39-12 Screw, Socket Head 3/8-24 x 3/4 11-1312 Fuse Holder, 110v 333-34-16 Screw, Button Head 1/4-20 x 1 Fuse Holder, 220v BC-12705 Block, Clamp Fuse Holder, 220v/3ph...
  • Page 13 Standard Configuration Shown 1/4" TUBING 5/32" TUBING Bellows Kit 9120-819 Form CR-50-0433...

  • Page 14: Assist Lift Module

    EASTMAN Bellows Kit 9120-819 Assist Module BC-04445 BC-04445-MI ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 335-93-4 Screw, Socket Head #8-32 x 1/4 9040-018 Bushing BC-40256 Cover, Top BC-12895 Block, Bearing 335-34-8 Screw, Socket Head 1/4-20 x 1/2...
  • Page 15 Standard Configuration Shown Form CR-50-0433...

  • Page 16: Pulley & Block Assembly (Long)

    EASTMAN Pulley & Block Assembly (Long) BC-02506-2 ITEM PART NO. DESCRIPTION QTY. 9097-017 Pulley, 3/8w, 24 Groove 344-102-12 Setscrew, 10-32 x 3/4 411-48-2 Washer, Fibre 1/16 Thk. 9020-0202 Bearing BC-12899 Spacer BC-21477 Bearing BLock, Long 603-6-6-18 Key, Square 3/16 x 1 1/8 Long...

  • Page 17: Pulley & Block Assembly (Short)

    Pulley & Block Assembly (Short) BC-02506-1 ITEM PART NO. DESCRIPTION QTY. 9097-017 Pulley, 3/8w, 24 Groove 344-102-12 Setscrew, 10-32 x 3/4 411-48-2 Washer, Fibre 1/16 Thk. 9020-0202 Bearing BC-12899 Spacer BC-21476 Bearing BLock, Short 603-6-6-18 Key, Square 3/16 x 1 1/8 Long BC-12897 Shaft 9104-0204 Spur Gear...

  • Page 18: Track And Chute Assembly

    EASTMAN Track and Chute Assembly Replacement Seals Available, For Replacement Seals and With Lift BC-04460-MS (Notched) Procedures Refer To Cylinder Repair Manual BC-04444-MS (Plain) CR-50-0435A No Lift BC-04544-MS (Notched) BC-04482-MS (Plain) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
  • Page 19 1/4" TUBING 5/32" TUBING 41 55 Form CR-50-0433...

  • Page 20: Main Drive Assembly

    EASTMAN Main Drive Assembly BC-04447-MS (110 Volt) BC-04448-MS (220 Volt) 1 Phase BC-04446-MS (220Volt) 3 Phase ITEM PART NO. DESCRIPTION QTY. 9013-012 Timing Belt BC-12900-MS Drive Shaft 2 ITEM PART NO. DESCRIPTION QTY. 203-36 Nut, Fin. Hex 5/16-18 378-86-4 Screw, Pan Hd. #6 x 1/4...
  • Page 21 1/4" TUBING 5/32" TUBING Replacement Lift Motor Brush 9120-713 (2) Required Form CR-50-0433...

  • Page 22: Digital Control Box

    EASTMAN Digital Control Box 11-8000-110 (110 volt) 11-8000-220 (220 volt) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 11-7025 Touch Pad, LCD Blue Jay 331-36-36 Screw, Hex Head 5/16-18 x 2 1/4 9124-151 Decal, On/Off Clamp 203-36 Nut, Hex 5/16-18...
  • Page 23 SINGLE REMOTE CONTROL Form CR-50-0433...
  • Page 24 EASTMAN Festoon Style Mast Assembly For Machines 96" and Greater BC-03283-1-MS (110 volt) BC-03283-2-MS (220 volt,1 phase) BC-03283-3-MS (220 volt, 3 phase) ITEM PART NO. DESCRIPTION QTY. 67-26038 Festoon Roller Track 67-26055 Festoon Webbing Strap 11-975 Cable Tie 67-26043 Festoon Trolley...
  • Page 25 Form CR-50-0433...

  • Page 26: Mast Assembly

    EASTMAN Mast Assembly BC-02475-1 (110V) BC-02475-2 (220V/1Ph) BC-02475-3 (220V/3Ph) Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. Please Specify machine voltage and com- plete serial number when ordering re- placement parts. ITEM PART NO.

  • Page 27: Pictorial Index (Blue Jay)

    THE EASTMAN ® ® BLUE JAY Pictorial Index ITEM PART NO. DESCRIPTION QTY. 300C14-4 Screw, 10-24 x 1/2 17C1-4 Taper Pin 301C14-3 Screw, Fil. Head, 10-24 x 1/2 MOTOR 302C12-3 Screw, Flat Head, 8-32 x 3/8 ASSEMBLY SEE PAGE 28...

  • Page 28: Blue Jay Motor Assembly

    EASTMAN Motor Assembly 517C1-1274 (110v/1ph)50/60cy,dc 517C1-1275 (220v/1ph)50/60cy,dc 517C1-1259 (220v/1ph)60cy ITEM PART NO. DESCRIPTION QTY. 517C1-1273 (220v/1ph)50cy 1C5-33 Sleeve, Spacer 675C1-11 Gear Set 4C1-180 Nut, Bearing, Screw ITEM PART NO. DESCRIPTION QTY. 536C2-6 Housing, Front, With Bearing 301C10-3 Screw, Fillister Head #6-32 x 3/8...
  • Page 29 Shim Spacer Chart 12C11-17A Shim Spacer, .002 Thick 12C11-17B Shim Spacer, .003 Thick 12C11-17C Shim Spacer, .004 Thick 12C11-17D Shim Spacer, .005 Thick 12C11-17E Shim Spacer, .010 Thick TERMINAL BLOCK SEE PAGE 38 * NOT INCLUDED Form CR-50-0433...
  • Page 30 EASTMAN Motor Assembly 517C1-1263 (220v/50cy/3ph) Item numbers are for reference only. 517C1-1262 (220v/60cy/3ph) Please Specify PART NUMBER when ordering replacement parts. ITEM PART NO. DESCRIPTION QTY. 301C10-3 Screw, Fillister Head #6-32 x 3/8 53C7-39 Cover, Bearing, Rear 4C1-118 Locknut, Bearing, Rear...
  • Page 31 * NOT INCLUDED Form CR-50-0433...

  • Page 32: Blue Jay Standard Assembly

    For best results use only GENUINE EASTMAN Knives The guarantee covering your Blue Jay Cutter is not valid if knives other than those manufactured by Eastman are used. 5" DIAMETER ROUND KNIFE SELECTION CHART 80C1-101 Carbon Steel 80C1-101G...
  • Page 33 SHEAR THROAT PLATE ASSEMBLY Form CR-50-0433...

  • Page 34: Sharpener Assembly

    EASTMAN Sharpener Assembly 637C1-36 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. ITEM PART NO. DESCRIPTION QTY. 34C1-20 Spring, Sharpener 11C10-19 Shaft Assembly 540C1-58 Arm Assembly, Left Hand (220 Grit) 309C12-3 Screw, Set #8-32 x 3/16...
  • Page 35 DESCRIPTION QTY. 20C13-20 Screw, Emery Wheel For best results use only 12C1-28 Washer, Brass GENUINE Emery Wheel EASTMAN Emery Wheels 12C15-70 Washer, Paper 92C1-12 Spindle Emery Wheel Assembly SELECTION CHART Emery Wheel Assembly 541C1-9 Emery Wheel Assembly, 120 Grit 300C10-5...

  • Page 36: Hd Standard Assembly

    For best results use only GENUINE EASTMAN Knives The guarantee covering your Blue Jay Cutter is not valid if knives other than those manufactured by Eastman are used. Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. Form CR-50-0433...
  • Page 37 Standard configuration shown Standard configuration shown Form CR-50-0433...

  • Page 38: Terminal Block & Attachment Plug

    EASTMAN TERMINAL BLOCK ATTACHMENT PLUG PATENT 4,609,244 PATENT 4,609,244 508C1-100 523C1-100 SHOWN SHOWN WARNING Electrical connections to this machine must be made by a qualified electrician ONLY. Fail- ure to follow applicable codes and regulations and conduct a ground lead to terminal "E"...

  • Page 39: Optional: Removable Roller Tube Assembly

    Optional Removable Roll Tube BC-02498-MS Bi-Directional Roller Switch BC-02496-1 (Mirror Image) Bi-Directional Roller Switch BC-02496 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. TT-10945 Stud, Roller Clutch BC-02497-MS Roller Tube Assembly 335-35-10 Screw, Skt. Hd. Cap 1/4-28 x 5/8 M-52 Bearing BC-12812-MS Roller Tube, Removable...

  • Page 40: Control Box, 2006 And Prior Years

    EASTMAN Control Box Optional Programs Available, Contact 11-2801-110 (110 volt) Your Eastman Sales Representative. 11-2801-220 (220 volt) Blue Jay Electric Lift Program Chip Part # 11-2419-6 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 11-2810 Harness, Control Box...
  • Page 41 Note: This control box for models 2006 and prior years only. SINGLE REMOTE CONTROL Form CR-50-0433...

  • Page 42: Electrical Diagram #11-2850-1 & #11-2851-1

    EASTMAN Note: This con- trol box for models 2006 and prior years only. Form CR-50-0433...
  • Page 43 Note: This control box for models 2006 and prior years only. Form CR-50-0433...

  • Page 44: Electrical Diagram #11-2857

    EASTMAN Form CR-50-0433...

  • Page 45: Electrical Diagram #11-2366 Sheet 1 Of 4

    Form CR-50-0433...

  • Page 46: Electrical Diagram #11-2366 Sheet 2 & 3 Of 4

    EASTMAN Form CR-50-0433...
  • Page 47 Form CR-50-0433...

  • Page 48: Electrical Diagram #11-2366 Sheet 4 Of 4

    EASTMAN Form CR-50-0433...

  • Page 49: Electrical Diagram #11-8000V

    Form CR-50-0433...

  • Page 50: Pneumatic Diagram #11-2852

    EASTMAN Form CR-50-0433...

  • Page 51: System Display Messages And Notes

    System Display Messages and Notes FLAW CUT will issue a stop command to a connected Pull- Ply Counter Full Off Machine. > > > > > > > > > > < < < < < < < < < < COUNTER FULL System Configuration...

  • Page 52: Technical Data

    This warranty shall not apply if defects are caused by product misuse or neglect, if the machine has been altered or modified by the buyer, or if other than genuine Eastman parts are used in the machine. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE.

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