Related Manuals for PENKO 1020 Series
Summary of Contents for PENKO 1020 Series
- Page 1 1020 Mono Filler PENKO Engineering B.V. Your Partner for Fully Engineered Factory Solutions Manual: 1020 Supplement Mono Filler Controller...
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Page 2: Table Of Contents
1020 Mono Filler Table of Contents Introduction ..........................3 Indication of display ........................4 Configure and control ....................... 6 PENKO configuration software ..................6 Device ..........................8 Industrial protocols ......................14 Parameters ..........................15 Configuration parameters ....................15 Recipe parameters ......................18 Live process parameters .................... -
Page 3: Introduction
• 1020 CAN-RS232-RS422 MFL • 1020 Profibus MFL To configure and control the Belt Weigher, the following options are available: Full control: • PENKO Pi Mach II software • PENKO PDI Client software • Modbus protocol • Profibus protocol • EtherNet/IP protocol •... -
Page 4: Indication Of Display
1020 Mono Filler 2 Indication of display Currently selected recipe Inputs Zero active Value Tare active Status Indicator Weight stable Options for indication 2 screen Use the LEFT or RIGHT key to switch between the two main screens. - Page 5 1020 Mono Filler Status Indications: Programme running Busy – filling in progress Course – course dosing valve active Release – release valve active Fine – fine dosing valve active Alarm – alarm output active...
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Page 6: Configure And Control
• Device • Industrial protocols 3.1 PENKO configuration software PENKO Pi Mach II and PENKO PDI Client can be downloaded from www.penko.com USB driver and user manual are included in the download Pi Mach II supports USB and Ethernet connection. PDI Client is USB only. - Page 7 1020 Mono Filler In the tree structure of the device, the recipe parameters are found at: PENKO - PENKO 1020 - Recipe Recipe parameters The parameters are explained in chapters 4...
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Page 8: Device
1020 Mono Filler 3.2 Device Configuration Select System Setup from the Main Menu and press Enter Select Configuration from the System Setup Menu and press Enter The following error is visible if no configuration is present. - Page 9 1020 Mono Filler Press Enter to start with default values. When pushing the LEFT key, the help text of the parameter is shown. Below the example for of the help text for the parameter Dosing. The parameters are explained in chapters 4...
- Page 10 1020 Mono Filler Recipe Select Recipe from the Main Menu and press Enter. Select recipe and press Enter. Enter the recipe that needs to be edited and press Enter. A maximum of 10 recipe can be stored. If the selected recipe does not exist, the following error will accrue.
- Page 11 1020 Mono Filler To edit current selected recipe parameters, select Recipe Edit and press Enter. The following screen is visible: When pushing the LEFT key, the help text of the parameter is accessed.
- Page 12 1020 Mono Filler Below a help text example of the parameter “Setpoint”. The parameters are explained in chapters 4...
- Page 13 1020 Mono Filler Totals Select Totals from the Main Menu and press Enter. In the Totals menus, you can choose between Production Total and Production Subtotal. Production total. Totals and subtotals can be printed by pressing Enter.
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Page 14: Industrial Protocols
Modbus SERIAL Profibus EtherNet/IP ASCII TCP ASCII SERIAL Note: the FINS and PENKO TP protocol do not support register functions, only basic read and write operations for markers and registers. -
Page 15: Parameters
1020 Mono Filler The parameters are explained in chapters 4 4 Parameters These parameters correspond with the parameters in the tree structure of the device configuration. When using the industrial protocol register functions, each parameter can be reached using its number. Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP, Fins, Profibus or EtherNet/IP. - Page 16 1020 Mono Filler H-time The time the controller waits before determine the end value. The H-time works together with the stability parameter. Δ Not used if Stability parameter is set to Stable K.E.B. time Kinetic Energy Blind time is the time in which the kinetic energy disappears after coarse dosing turns off.
- Page 17 1020 Mono Filler Empty time The time it will take to close the release valve. The time will start when the empty level is reached. Δ Not used if no release valve is selected Recipe Select the used recipe. • Local => use the recipe selected on the device •...
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Page 18: Recipe Parameters
1020 Mono Filler 4.2 Recipe parameters These parameters correspond with the parameters in the tree structure of the device Recipe. When using the industrial protocol register functions, each parameter can be reached using its number. Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP, Fins, Profibus or EtherNet/IP. - Page 19 1020 Mono Filler Minimum If start level is turned on in the configuration, the weight level must be above this value to start dosing. Maximum If start level is turned on in the configuration, the weight level must be below this value to start dosing. Code Enter a Batch code for printing reports.
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Page 20: Live Process Parameters
1020 Mono Filler 4.3 Live process parameters When using the industrial protocol register functions, each parameter can be read using its number. Example: to read the value of low level, Use the function code 701 and value 1. No. Name Description Setpoint Get the setpoint value. -
Page 21: Inputs And Outputs
1020 Mono Filler 5 Inputs and outputs The following inputs and outputs are used. 5.1 Inputs Input Name Description Profibus EtherNet/IP marker marker Start/Stop Input must be high to run the program Accept Input to accept the dosing when the end tolerance value is out of tolerance. -
Page 22: Printer Ticket
1020 Mono Filler 6 Printer Ticket Example of the 1020 Printer recipe when ‘Ticket’ layout is selected. Programmable header 1 Programmable header 2 Programmable header 3 Programmable header 4 ------------------------------------ DATE 07-10-11 TIME 05:57.13 RECIPE TICKETS DOSED 00000.00 kg ------------------------------------ Programmable footer 1 Programmable footer 2... -
Page 23: Program Basics
1020 Mono Filler 7 Program basics This chapter describes a few basics of the Mono Filler program which can be used when starting the program for the first time. 7.1 Out dosing Dosing out of the weigher: • Start the program with input 1 (start/stop) •... -
Page 24: In Dosing Without Release Valve
1020 Mono Filler • Start the program with input 1 (start/stop) o Dosing starts (tare will be taken depending on weigher mode) o Output 1 (coarse) and output 2 (fine) turn on o DAC is set to the coarse speed •... - Page 25 1020 Mono Filler • Turnover value is reached o Output 1 (coarse) turns off o DAC is set to fine speed • Setpoint value is reached o Output 2 (fine) turns off o DAC is set to 0.00% • Dosed weight within tolerance? o Output 3 (ready) turns on o Dosing is complete •...
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Page 26: Default Settings
1020 Mono Filler 8 Default settings Configuration Parameter Out dosing In dosing with In dosing without release valve release valve Dosing Weighing Stability Stable + H-Time Stable + H-Time Stable + H-Time H-Time 1.00 sec 1.00 sec 1.00 sec K.E.B.Time 0.70 sec 0.70 sec 0.70 sec... - Page 27 1020 Mono Filler To access the DAC setup, select In/Outputs from the System Setup Menu and press Enter. Select DAC Setup and press Enter. DAC setup Setting Indicator Speed 0.00% 100.00% Mode 4 – 20 mA To access the Weigher setup, select Indicator Setup from the System Setup Menu and press Enter.
- Page 28 1020 Mono Filler Time 0.50 sec To access the Stable Condition setup, select Indicator Setup from the System Setup Menu and press Enter. Select Indicator and press Enter, enter the TAC code (the TAC code is visible in the bottom right corner of the LCD screen) and press Enter. Select Filter and press Enter. Select Digital and press Enter.
- Page 29 A complete overview you will find on: www.penko.com/dealers PENKO Engineering B.V. ▪ Schutterweg 35, NL 6718XC Ede ▪ Tel +31 (0) 318525630 ▪ Fax +31 (0) 318529715 ▪ info@penko.com Web ▪ www.penko.com ▪ Copyright © 2014 ETC All rights reserved. 7600M1049-EN-05 1020 SUPPLEMENT MFL...