Related Manuals for PENKO FLEX2100
Summary of Contents for PENKO FLEX2100
- Page 1 FLEX 2100 PENKO Engineering B.V. Your Partner for Fully Engineered Factory Solutions Manual: FLEX2100...
- Page 2 Instruction Manual is not the correct manual processes. The use of non-specified ‘look-alike’ for the PENKO product you are using, call substitution parts may result in the risk of fire, 0031(0)318-525630 for a replacement copy.
- Page 3 Proper relay use and configuration is the responsibility of the user. Do not operate this instrument without the front cover being secured. Refer any installation, operation or servicing issues to qualified personnel. WWW.PENKO.COM PENKO Engineering B.V.is an ETC Company Email: info@PENKO.com...
- Page 4 FLEX 2100 WIRING CONNECTIONS: Indicator/Controller: FLEX 2100 LOADCELL(S), IN/OUTPUTS & POWER SUPPLY LF1S028 0317M DC POWER SUPPLY VERSION Digital outputs 1-8 This product is intended to be supplied by a Class 2 or Limited Power Source, rated 10.8 - 31.2 Vdc, 0.65A@24Vdc. COMMON FOR OUTPUTS -0Vac or 0Vdc -24Vac or 24Vdc...
- Page 5 FLEX 2100 WIRING CONNECTIONS: COM. PORT RS232/422 COMMUNICATION RS422. CE only; 100-240 Vac POWER SUPPLY VERSION PLC/PC Rs422 PV protocol Example example: R X. + - + - Note: use twisted pair data cables PV protocoll COMMUNICATION RS232. CABLE FOR COMPORT CABLE FOR COMPORT RS232 PC/PV-PROTOCOL RS232 PRINTER...
- Page 6 FLEX 2100 WIRING CONNECTIONS: PROFIBUS & ETHERNET LF1S028 0317M CE only; 100-240 Vac POWER SUPPLY VERSION 1 = td+ 2 = td- Main board revision F 3 = rd+ 4 = not used or higher has a double 5 = not used 6 = rd- dip switch for Profibus 7 = not used...
- Page 7 FLEX 2100 DIMENSIONS FLEX 2100 PANEL MOUNT 5,0 mm Side view 48,00 mm 16,0 mm 260,0 mm Top view 220,0 mm 240,0 mm Dimensions 01...
- Page 8 FLEX 2100 DIMENSIONS FLEX 2100 STAINLESS STEEL Side view Use appropriate bracket mounting screws with a total minimum strength of 6,8kg 276,5 mm 240,0 mm Top view Dimensions 02...
- Page 9 FLEX 2100 Button explanation: The Penko Flex has different function keys. Menu buttons: Buttons to enter a menu are recognizable by other pictogram with text. Examples: Edit buttons: Buttons to edit a parameter can be a -, + or edit button.
- Page 10 FLEX 2100 Recipe Menu: From this menu its possible to select and edit recipes. To go to this menu, select “Recipe” from the Main menu. Select 1 of the 4 tasks Recipe Number: Here you can select the number of the recipe. Name: Here the name of the selected recipe will be shown.
- Page 11 FLEX 2100 System setup: From this menu its possible to access all settings for the flex. To go to this menu, select “System setup” from the Main menu. Different options are: - Port Setup - Indicator Setup - In/Outputs - Passwords - Screen Setup - Set Clock - Process setup...
- Page 12 FLEX 2100 Port setup: In the port setup it’s possible to set up all communication ports and protocols. To go to the port setup press the “Port Setup” button from the System setup. RS 232 port: In this menu all settings for the RS 232 comport can be set. For settings, see below.
- Page 13 FLEX 2100 CAN 1 port: In this menu, all settings for the CAN comport can be set. Protocol: In this field, several communication protocols can be selected. Different protocols are: None or Buslink Baudrate: Select a speed for the protocol Buslink Address: Up to 8 Flexes can communicate with each other, sharing inputs, outputs, markers and indicators.
- Page 14 FLEX 2100 USB buslink active: Tells if the USB buslink is active or the status of the USB Host. The USB Port settings screen can show the following messages: - USB device port is connected - USB is disconnected Ready - USB stick is connected and ready Busy - USB stick is connected but busy...
- Page 15 FLEX 2100 Ethernet setup: In this menu all settings for the Ethernet comport can be set. IP Number: Edit the ethernet IP number. Subnet Mask: Edit the ethernet Subnet mask Gateway: Edit the ethernet Gateway. Speed: The speed of the ethernet communication can be set at: 10 Mbps, 100Mbps or automatic detection.
- Page 16 FLEX 2100 Ethernet setup: In this menu all settings for the Ethernet comport can be set. IP Number: Edit the ethernet IP number. Subnet Mask: Edit the ethernet Subnet mask Gateway: Edit the ethernet Gateway. Speed: The speed of the ethernet communication can be set at: 10 Mbps, 100Mbps or automatic detection.
- Page 17 FLEX 2100 Indicator setup In the indicator setup it’s possible to set all indicator parameters to make sure the indicator will act properly. To reach this Setup see below The different options are: - Indicator - Filter - Calibration - Indicators - Recall - External Devices Indicator:...
- Page 18 FLEX 2100 Formatting: Formatting defines the way that the weigher value will be shown. To change the formats of the indicator, press the “Formatting” button. Step size: The step size defines the scaled parts of the weight value. Example: Weigher value is 2003 kg Step size Display value 2003 kg...
- Page 19 FLEX 2100 Example: The normal step size is per 1, Range =100 and Step=50. Indicator display Step size per 0-100 100-200 200-500 500-1000 1000-2000 2000-5000+ The maximum preset tare only works, and this is also the biggest value, to the first level of the autorange when the indicator is set to certified.
- Page 20 FLEX 2100 Max load: To prevent overload by the user, the FLEX will not show any weight above this value. In certified mode the max load is not allowed to be more then the maximum load + 9 scale parts. Stable condition: The Flex will give a signal when the weigher value is stable within certain values.
- Page 21 FLEX 2100 Sample rate: The sample rate defines the refreshment speed of the weighing signal. For example: If a weighing unit is filling bottles of milk with 1600 gram and the Sample rate is set to 1600 samples/sec the unit is able to fill this bottle in 1 second and see every gram of it, so a accuracy of +/- 1 gram has become possible.
- Page 22 FLEX 2100 Filter: Filters are used because in an industrial environment there are always vibrations. - From machines in the building - Motors on the weighing device - Mixers - vibrators - screws - Etc. - From the buildings itself. The purpose of a filter is to get the most steady and reliable weighing signal possible Before its possible to enter this menu, the indicator will ask for the “TAC”...
- Page 23 FLEX 2100 Filter: Filters are used because in an industrial environment there are always vibrations. - From machines in the building - Motors on the weighing device - Mixers - vibrators - screws - Etc. - From the buildings itself. The purpose of a filter is to get the most steady and reliable weighing signal possible Before its possible to enter this menu, the indicator will ask for the “TAC”...
- Page 24 FLEX 2100 Calibration: Before an indicator can be used, the ADC (Analog Digital Converter) needs to be calibrated. This way it knows where to start and where to end. The ADC converts the analog output from the load cells to a digital signal, this signal is used for all different calculations and to make it ready for readable information on the display.
- Page 25 FLEX 2100 Points: To add or replace new calibration points, press the “ Add/Replace” button. The first 4 fields will show the Weigher status (for explanation, see paragraph “show”) Add/Replace: If the indicator must be calibrated for the first time, its needed to delete the old calibration points first.
- Page 26 FLEX 2100 Points: To add or replace new calibration points, press the “ Add/Replace” button. The first 4 fields will show the Weigher status (for explanation, see paragraph “show”) Add/Replace: If the indicator must be calibrated for the first time, its needed to delete the old calibration points first.
- Page 27 FLEX 2100 Points: To add or replace new calibration points, press the “ Add/Replace” button. The first 4 fields will show the Weigher status (for explanation, see paragraph “show”) Add/Replace: If the indicator must be calibrated for the first time, its needed to delete the old calibration points first.
- Page 28 FLEX 2100 Transducers: In this menu its possible to make a calibration with the information provided with new loadcells. So its not needed to calibrate the weiger with real weights. When this function is used, normal calibration is disabled. Its possible to set up a maximum of load cells.To setup the used load cells choose Transducer 1, 2, 3 or 4.
- Page 29 FLEX 2100 Geometric: After Calibrating with the “Transducer” menu the geometric location and latitude of the place where the loadcells are fabricated and the install location must be filled in. Origin: In the” origin” menu, the latitude and Elevation of the place of fabrication of the loadcells can be entered.
- Page 30 FLEX 2100 Indicators: Here you can create and set-up indicators that you can use on your screens or in your program. Select Entry: Here you can select the entry you want to want to use te set up an indicator. There are 16 entry’s that you can use.
- Page 31 FLEX 2100 Recall: To reset all indicator parameters back to factory settings, select “Recall” from the indicator menu. Before its possible to enter this menu, the indicator will ask for the “TAC” code. This “TAC” code is shown in the right upper corner. Press the “OK”...
- Page 32 FLEX 2100 In/Outputs: In this menu its possible to setup the Inputs, Outputs and analog output for the different processes. To go to this menu, select “In/Outputs” from the System setup menu. Different options are: - Inputs - Outputs/Levels (only in Flex 2100 Indicator) - DAC Setup - DAC Calibrate - USB Stick...
- Page 33 FLEX 2100 For Flex 2100 Indicator only!!! Outputs/Levels: To setup the outputs, press the “Outputs/levels” button. Outputs/Level 1-8: Here you can select the function of outputs 1-8. Mode: In this field its possible to select weigher mode that the output has to switch on. Different modes are: - Fast Gross kg (unfiltered gross weigher value)
- Page 34 FLEX 2100 Positive hysteresis Hysteresis Level Value SP1 - 8 POSITIVE HYSTERESIS (+) ( for maximum contact. ) “0". Open Contact SP 1 - 8. Closed Negative hysteresis Hysteresis Level Value NEGATIVE HYSTERESIS (-) SP1 - 8. ( for minimum contact. ) “0".
- Page 35 FLEX 2100 DAC setup: To configure the analog output, press the “DAC setup” button. For Flex 2100 controller: ExternalRegister: In this field its possible to choose the external register which controls the level on the analog output. Mode: In this field its possible to select the needed output signal. Different modes are: - RAW (register value from 0 to 6500 will be calculated from 0 to 65000 parts) - 0 - 24 mA (input value 0 to 24 mA will be calculated from 0 to 100,00%)
- Page 36 USB stick is inserted.It is possible to save and load date like recipes ans visualisations. When entering one of the menu items, choose between load or save. Load will load the data from the USB stick into the FLEX2100, save will store data from the FLEX2100 onto the UBS stick.
- Page 37 FLEX 2100 Firmware: Load frimware onto the FLEX2100. This function is not yet supported. Settings: Load or save a .FDI file. Back ups can also be made using PI. Inputs/outputs 05...
- Page 38 FLEX 2100 Passwords: In this menu it is possible to setup passwords to block access to certain parts of the menu. To go to this menu, select “Passwords” from the System setup menu. You are asked for a password. This is default turned off so you can just press “OK”. If there is a password set up fill it in here, and press “OK”...
- Page 39 FLEX 2100 Screen setup: In this menu its possible to setup the four Main screens, operator buttons, screen coulours and calibrate the touchscreen.. To go to this menu, select “Screen setup” from the System setup menu. Different options are: - Screens - Buttons - Colours - Led Bar...
- Page 40 FLEX 2100 Screen active: Enabled Disabled With this option its possible to enable or disable the selected screen. Screen 1 is always active. Line: Each screen can display up to 7 different elements. The real available lines are depending on the size of the used elements. Different elements are: - Off: No element selected for this line.
- Page 41 FLEX 2100 Buttons: In this menu you can enable/disable buttons that are shown on the main screens. Enable/disable: By pressing the buttons, the button will be enabled/disabled. Enabled Disabled Colours: In this menu it’s possible to setup the colours of your Flex. this way it is posible to customize it to your own style.
- Page 42 FLEX 2100 Select colour By pressing one of the buttons you can change the colour of that part of the flex screen. The colour that is shown on the right site is the colour that you selected. Header Background: Here you can change the colour of the background of the header. Header Frame: Here you can change the colour of the frame around the header and the TAC and CAL code Header Text:...
- Page 43 FLEX 2100 Element Background: Here you can change the colour of the background of the standard elements on the standard Flex screens. The elements that are affected are: - Large Indicator - Small Indicator - Bargraph - History View - Process Data Element Frame: Here you can change the colour of the frame around the standard elements on the standard Flex screens.
- Page 44 FLEX 2100 Disabled Text: Here you can change the colour of text of units that are disabled in the menu Element Readout: Here you can change the colour of the readout text of the standard elements on the standard Flex screens. The elements that are affected are: - Large Indicator - Small Indicator - Process Data...
- Page 45 FLEX 2100 Set Levels: Here you can setup the levels for the led bar. These are also the settings for the history view. Example: Marker Trigger: Here you can setup the marker that triggers the drawing of a new bar in the history view. everytime the marker is turned on or off a new bar appears.
- Page 46 FLEX 2100 Backlight&Buzzer: Here you can setup the backlight, the buzzer and the visualization update speed. Level: Here you can change the brightness of the Flex screen. 0=dark 255=bright Key Beep: Here you can enable/disable the key beep of the Flex. When this in enabled every time you hit a button the flex gives a beep.
- Page 47 FLEX 2100 Set clock: In this menu it’s possible to setup the internal time and date. Time: Setup the internal time. Date: Setup the internal date. Process Setup: In this menu it is possible to setup the number of recipes that are enabled, and set up the E-mark marker and Extended register.
- Page 48 FLEX 2100 Extendend Register for E-Mark: Set the start Extended register for the E-Mark. This and following 4 Extended registers will be used for E-Mmark. System Setup Enabled when Config Wizard is used in FLEX Builder. This will show the config items. Labels &...
- Page 49 FLEX 2100 Name: Here you can change the text of the label that will be used as a name for this recipe number. Indicator Links: Here you can setup a name for the internal indicators of the Flex. Indicator Number: Select the number of the indicator you want to change.
- Page 50 FLEX 2100 Printer: To setup the printer settings, select “printer” from the System setup. Setup: In this menu the printer properties can be set. Printer layout: In the printer layout menu the way results are printed can be set. Different layouts are: - None (no printer ticket) - Ticket (Results are printed under each other) - Line (results are printed after each other)
- Page 51 FLEX 2100 Header: In this menu its possible to edit the header names that are printed at the top of each ticket. Up to 4 headers can be set. Header 1-4: Edit the names of the 4 headers. Footer: In this menu its possible to edit the footer names that are printed at the bottom of each ticket. Up to 4 footers can be set.
- Page 52 FLEX 2100 Ethernet report: The Ethernet report can be used to send a report form over ethernet to a printer, pc or PLC system. For this report a different layout can be programmed using PI. This connection needs its own IP-number, port number and newline settings USB Report The USB report can be used to send a report to the USB stick.
- Page 53 FLEX 2100 Status: Its possible to show the status of the inputs, outputs and indicator scope.. To go to this menu, press the “status”button from the main menu.. Board, I/O + markers, Indicators, Ext.Registers, Scope, Debug and Log Board: In this screen the installed boards are shown. I/O + Markers: In this screen the status of all in-, outputs and markers can be shown.
- Page 54 In this screen the indicator signal can be shown as scope.. Debug: In this screen the cycle time can be shown. Log: In this screen the cycle program can be shown. this can be used by PENKO for toubleshooting. Status 02...
- Page 55 FLEX 2100 Totals: Here the Totals created on the program can be printed and reset. The different Totals are: - Subtotal - Total - Day total - Batch Total Subtotal: Here the Subtotal of the program will be shown you can print this from here directly. Total: Here the Total of the program will be shown you can print this from here directly.
- Page 56 FLEX 2100 Info: Here you find all the hardware and software versions that are installed, the license for this Flex 2100 and the certified information. The information find here is: - Hardware version (this is the version of circuitboards of the Flex 2100) - Bootloader version (this is the Bootloader software versio) - FPGA Videochip version (this is the videochip software version) - Version (this is the Firmware version)\...
- Page 57 FLEX 2100 Configuration Settings: Indicator parameters: Description Default Custom setting Indicator Indicator name: __________ Unit label: __________ Operation Mode: __________ Max Load: __________ Sample Rate: __________ Certified Text: __________ Class: __________ Formatting Step: __________ Decimal point: __________ Multi Range/interval Range: __________ Max Step: __________...
- Page 58 FLEX 2100 Port Setup: Description Default Custom setting Rs232 port Protocol: __________ Address: __________ Baudrate: __________ Parity: __________ Stopbits: __________ Rs422 port Protocol: __________ Address: __________ Baudrate: __________ Parity: __________ Stopbits: __________ CAN1 Port Protocoll: __________ Address: __________ Baudrate: __________ USB Port Protocoll: __________...
- Page 59 FLEX 2100 In/Outputs: Description Default Custom setting Inputs Line 1: __________ Function (line 1): __________ Input (line 1): __________ Line 2: __________ Function (line 2): __________ Input (line 2): __________ Line 3: __________ Function (line 3): __________ Input (line 3): __________ Line 4: __________...
- Page 60 FLEX 2100 Screen 1 Setup: Description Default Custom setting Buttons active: __________ Screen active: __________ Line 1 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________ Line 2 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________ Line 3 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________...
- Page 61 FLEX 2100 Screen 3 Setup: Description Default Custom setting Buttons active: __________ Screen active: __________ Line 1 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________ Line 2 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________ Line 3 Elements: __________ (Par 1)____________: __________ (Par 2)____________: __________...
- Page 62 FLEX 2100 Button Setup: Description Defualt Custom setting Zero: __________ Tareset: __________ Peak Reset: __________ Start: __________ Recipe: __________ Tare: __________ Print: __________ Valley Reset: __________ Stop: __________ Ledbar Setup: Description Default Custom setting Bar Style: __________ Bar Levels: __________ Minimum: __________ Maximum:...
- Page 63 FLEX 2100 Appendix-A Error codes explained 2001 - Parameter error 2005 - Input value is not valid 2101 - Weigher not stable 2102 - Parameter exceeds maxload 2103 - Parameter below zero 2104 - Not in zero range 2105 - Arithmetic overflow occurred 2106 - A/D reads all 1’s 2107 - A/D reads all 0’s 2108 - Gain ref.<...
- Page 64 FLEX 2100 Appendix-C: Profibus Protocol description. Module = "weight" 0x28, 0x1E ; gross 32 bits inputs ; net 32 bits inputs ; tare 32 bits inputs ; status 16 bits inputs ; cmd 8 bits inputs ; level1 32 bits outputs ;...
- Page 65 FLEX 2100 Appendix-D: Cutout FLEX2100 panelmount 4,5mm 170,5 mm 79,5 mm 91,0 mm 154,0 mm Appendix-D...
- Page 66 A complete overview you will find on: www.penko.com/dealers PENKO Engineering B.V. ▪ Schutterweg 35, NL 6718XC Ede ▪ Tel +31 (0) 318525630 ▪ Fax +31 (0) 318529715 ▪ info@penko.com Web ▪ www.penko.com ▪ Copyright © 2014 ETC All rights reserved. 7600M1032-EN-V7 MANUAL FLEX2100...