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PENKO 1020 Manual

Supplement check weigher controller
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1020 Check Weigher
PENKO Engineering B.V.
Your Partner for Fully Engineered Factory Solutions
Manual:
1020 Supplement Check Weigher Controller
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Summary of Contents for PENKO 1020

  • Page 1 1020 Check Weigher PENKO Engineering B.V. Your Partner for Fully Engineered Factory Solutions Manual: 1020 Supplement Check Weigher Controller...

  • Page 2: Table Of Contents

    1020 Check Weigher Table of Contents Introduction ..........................3 Indication of display ........................4 Configure and control ....................... 6 PENKO configuration software ..................6 Device ..........................8 Industrial protocols ......................13 Parameters ..........................14 Configuration parameters ....................14 Recipe parameters ......................16 Live process parameters ....................

  • Page 3: Introduction

    • 1020 CAN-RS232-RS422 CHK • 1020 Profibus CHK To configure and control the Belt Weigher, the following options are available: Full control: • PENKO Pi Mach II software • PENKO PDI Client software • Modbus protocol • Profibus protocol • EtherNet/IP protocol •...

  • Page 4: Indication Of Display

    1020 Check Weigher 2 Indication of display Current selected recipe Total correct product weight Zero active Inputs 1, 2, 3 Tare active Value Weigher stable Status Indications Total correct product amount Options for indication 2 screen Use the LEFT or RIGHT key to switch between the four main screens.
  • Page 5 1020 Check Weigher Currently selected low level from Currently selected high level from recipe recipe Status Indications: Start Reject – reject output active Low – last checked value was too Busy – check weighing in progress OK – last checked value was ok Alarm –...

  • Page 6: Configure And Control

    • Device • Industrial protocols 3.1 PENKO configuration software PENKO Pi Mach II and PENKO PDI Client can be downloaded from www.penko.com USB driver and user manual are included in the download Pi Mach II supports USB and Ethernet connection. PDI Client is USB only.
  • Page 7 1020 Check Weigher In the tree structure of the device, the recipe parameters are found at: PENKO - PENKO 1020 - Recipe Recipe parameters The parameters are explained in chapters 4...

  • Page 8: Device

    1020 Check Weigher 3.2 Device Configuration Select System Setup from the Main Menu and press Enter. Select Configuration from the System Setup Menu and press Enter. The following error is visible if no configuration is present.
  • Page 9 1020 Check Weigher Press Enter to start with default values. When pushing the LEFT key, the help text of the parameter is shown. Below the example of a help text for the parameter Check Mode. The parameters are explained in...
  • Page 10 1020 Check Weigher Recipe Select Recipe from the Main Menu and press Enter. Select Recipe and press Enter. Enter the recipe that you want to edit and press Enter. A maximum of 10 recipes can be stored.
  • Page 11 1020 Check Weigher If the selected recipe does not exist, the following error is visible: To edit current selected recipe parameters, select Recipe Edit and press Enter. The following screen is visible:...
  • Page 12 1020 Check Weigher When pushing the LEFT key, the help text of the parameter is accessed. Below an example of the help text for the parameter Low Level. The parameters are explained in chapters 4...

  • Page 13: Industrial Protocols

       ASCII TCP    ASCII SERIAL  Note: the FINS and PENKO TP protocol do not support register functions, only basic read and write operations for markers and registers. The parameters are explained in chapters 4...

  • Page 14: Parameters

    1020 Check Weigher 4 Parameters These parameters correspond with the parameters in the tree structure of the device Recipe. When using the industrial protocol register functions, each parameter can be reached using its number. Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP, Fins, Profibus or EtherNet/IP.
  • Page 15 1020 Check Weigher Δ Not used if Stability parameter is set to Off or Stable Rejector mode Select when the packages should be rejected. • Time => reject after a set time (settings are in recipe) • Photocell => reject when passing the photocell (input 3) Fixed speed Select if the belt speed is fixed or variable.

  • Page 16: Recipe Parameters

    1020 Check Weigher 4.2 Recipe parameters These parameters correspond with the parameters in the tree structure of the device Recipe. When using the industrial protocol register functions, each parameter can be reached using its number. Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP, Fins, Profibus or EtherNet/IP.

  • Page 17: Live Process Parameters

    1020 Check Weigher 4.3 Live process parameters When using the industrial protocol register functions, each parameter can be read using its number. Example: to read the value of low level, Use the function code 701 and value 1. No. Name...

  • Page 18: Inputs And Outputs

    1020 Check Weigher 5 Inputs and outputs The following inputs and outputs are used. 5.1 Inputs Input Name Description Profibus EtherNet/IP marker marker Start/Stop Input must be high to set the program in run mode. Start Input to start sampling the package.

  • Page 19: Printer Ticket

    1020 Check Weigher 6 Printer Ticket Example of the 1020 Printer recipe when ‘Ticket’ layout is selected. Programmable header 1 Programmable header 2 Programmable header 3 Programmable header 4 ------------------------------------ DATE 07-10-11 TIME 05:57.13 RECIPE TICKET NUMBER CHECKED NET 00000.00 kg...

  • Page 20: Program Basics

    1020 Check Weigher 7 Program basics This chapter describes a few basics of the Check Weigher program which can be used when starting the program for the first time. 7.1 Static check mode, Reject mode set to Time With input 1 you can Start (input high) and Stop (input low) the program. The Transport Belt (output 3) will start.

  • Page 21: Dynamic Check Mode, Reject Mode Set To Time

    1020 Check Weigher 7.3 Dynamic check mode, Reject mode set to Time With input 1 you can Start (input high) and Stop (input low) the program. The Transport Belt (output 3) will start. With a pulse on Start Sampling (input 2) the checking will start. During the checking the Sample Busy (output 2) is on.

  • Page 22: Default Settings

    1020 Check Weigher 8 Default settings Configuration: Configuration Static check Static check Dynamic check mode, Reject mode, Reject mode, Reject mode set to Time mode set to mode set to Time Photocell Check Mode Static Static Dynamic Stability Stable + H-Time...
  • Page 23 1020 Check Weigher To access the DAC setup, select In/Outputs from the System Setup Menu and press Enter. Select DAC Setup and press Enter. If you don’t have the DAC output, In/Outputs is not available. DAC setup Setting Indicator Speed 0.00%...
  • Page 24 1020 Check Weigher Time 0.50 sec To access the Stable Condition setup, select Indicator Setup from the System Setup Menu and press Enter. Select Indicator and press Enter, enter the TAC code (the TAC code is visible in the bottom right corner of the LCD screen) and press Enter. Select Filter and press Enter. Select Digital and press Enter.
  • Page 25 A complete overview you will find on: www.penko.com/dealers PENKO Engineering B.V. ▪ Schutterweg 35, NL 6718XC Ede ▪ Tel +31 (0) 318525630 ▪ Fax +31 (0) 318529715▪ info@penko.com Web ▪ www.penko.com ▪ Copyright © 2014 ETC All rights reserved 7600M105-EN-R5 1020 MANUAL SUPPLEMENT CHK.

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