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Atmos A85 Operation And Maintenance Manual

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Operation and Maintenance Manual - EN
Operation
and
Maintenance
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www.atmos.cz

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  • Page 1 Operation and Maintenance Manual - EN Operation Maintenance Manual www.atmos.cz...
  • Page 2 Operation and Maintenance Manual - EN www.atmos.cz...

  • Page 3: Table Of Contents

    12. Connection diagram of the electronic unit AC07X with additional AC07X-C module for A85 burner 13. Electric diagram of the burner ATMOS A85 - 6-pin connector - model AC07X - (R, R2, sensors TV, TS, TK, TSV) with additional module AC07X-C - (R5, R6) for control of pellet burner pneumatic ash cleaning system 14.

  • Page 4: General Information

    Repairs and settings that are not described in the manual should not be carried out at all. Application The burner is designed for ATMOS D80P, P80 special boilers. Technical specifications Name: ATMOS A85 Prescribed fuel: high-quality (white) wooden pellets with the diameter of 6 to 8 mm, length of 5 to 25 mm and calorific value of 16 - 19 MJ.kg...

  • Page 5: Design

    2. Design Description Heating with pellets with the use of the ATMOS A85 pellet burner has a lot in common with natural gas or oil heating. However, there is a difference that burning of pellets produces a certain quantity of ashes that must be removed from the burner and boiler in an interval to avoid impairment of efficiency or affecting the functionality of the burner.
  • Page 6 Fig. 5 - AC07X electronic control unit with orientation - we recommend you to clean it at AC07X-C additional module (R5, R6), keys, least once a year bottom terminal board (1-18), upper distribution frame for connection of TS, TV, TK, TSV sensors and photocells www.atmos.cz 6-EN...
  • Page 7 Fig. 11 - connection of electric valve and Fig. 12 - Burner with two 6-pin connectors, left comperssor for pellet burner pneumatic ash - power, right - sensors, 3-pin connector for cleaning system connecting speed sensor of the boiler‘s fan and socket for conveyor www.atmos.cz EN-7...
  • Page 8 (TV and TS) the flue gas duct pocket Fig. 16 – View of the water temperature sensor Fig. 16 – Complete set of ATMOS A85 burner and TK in the boiler pocket, DxxP, Pxx types compressor for pneumatic cleaning Fig.

  • Page 9: Burner Accessories

    1 piece Poker for cleaning – small 1 piece CP85KS set for the A85 burner with a compressor 1 piece Accessories that are not part of the burner and can be purchased separately: DRA50 pellet conveyor with the length of 1,7 m and diameter of 80 mm - 25 W...

  • Page 10: Safety, Burner Installation And Commissioning

    • The flexible transparent hose between the burner and external conveyor is made of special material that melts at high temperatures and the hose will change to a spring that will separate the burner from the fuel bin. www.atmos.cz 10-EN...

  • Page 11: Basic Dimensions Of The Opening For Installation Of The Burner In A Boiler

    Basic dimensions of the opening for installation of the burner in a boiler In the case of the D80P, P80 boilers the boiler comprises a frame with a sealing cord - 18x32 mm. Explanatory notes: 1. A85 burner 2. Sealing 3. Screw - M10 4.

  • Page 12: Type Of Environment And Location Of The Boiler With The Burner In The Boiler Room

    350 cm 1. Chimney 2. Flue gas duct 3. Boiler 4. A85 burner 5. External conveyor 6. Bin (1000 l) 6. Chimneyn A boiler with a burner must always be connected to the chimney vent with consent of the responsible chimney maintenance company.

  • Page 13: Flue Gas Duct Of The Boiler

    INFO - In case of too strong draught of the chimney install a draught regulator (limiter) /3/ or a throttling flap in the flue gas duct, see the ATMOS price list. 8. Fire protection within the installation and use of heat appliances Extract from ČSN 061008 - Fire safety of local appliances and sources of heat...
  • Page 14 No objects of flammable substances may be put on the burner and boiler in a smaller distance than the safe distance from them (more - see ČSN EN 13501-1). In short, do not put any items that could easily catch fire in the vicinity of the boiler. www.atmos.cz 14-EN...

  • Page 15: Connection Of The Boiler D80P, P80 With A Buffer Tank And Burner Control By The Ts And Tv Sensors, Separate Control Of The Heating System By Electronic Control Unit Acd 01 / Acd 03/04

    System configuration of parameters: S6 = 3, S14 = 12, S15 = 2, S67 = 15, S68 = 16 The pump in the boiler circuit is controled directly from the control unit of the ATMOS A85 burner (the pump thermostat placed on the boiler control panel connected in series with output R2 - factory settings).

  • Page 16: Connection Of The Boiler D80P, P80 With A Buffer Tank And Controlled Return Water In To The Boiler From Control Unit Acd01 / Acd

    The sensors supplied as a part of the burner can be also used for ACD01 / ACD 03/04 regulation (TV = PF and TS = KSPF). Regulation of the boiler’s exhaust fan (R) directly from the burner ATMOS A85. Regulation of the functions of the pneumatic cleaning from the burner’s AC07X with additional AC07X-C module –...

  • Page 17: Connection Of The Boiler And Burner To The Electric Mains

    NOTE - The burner and the boiler fan are newly connected by a three line cable of the speed sensor. One end of the cable connects to the burner by a 3-pin connector (part of the boiler fan cable) and the other one connects to the draught fan connector in the boiler casing. www.atmos.cz EN-17...

  • Page 18: Connection Diagram Of The Electronic Unit Ac07X With Additional Ac07X-C Module For A85 Burner

    Operation and Maintenance Manual - EN 12. Connection diagram of the electronic unit AC07X with additional AC07X-C module for A85 burner FAN1 AC07X-A FAN2 JP 1 AC07X-C AC07X-B 9 10 11 12 13 14 15 16 CAUTION - For the connection of the TS, TV, TK and TSV sensors the connection of individual wires is not decisive (can be interchanged).

  • Page 19: Electric Diagram Of The Burner Atmos A85 - 6-Pin Connector - Model Ac07X

    - model AC07X - (R, R2, sensors TV, TS, TK, TSV) with additional module AC07X-C - (R5, R6) for control of pellet burner pneumatic ash cleaning system WARNING - ATMOS A85 pellet burner has two mains lead, therefore disconnect (boiler, compressor) before uncover the burner hood. www.atmos.cz...

  • Page 20: Wire Diagram For D80P, P80 Boiler With A Exhaust Fan, Model Ac07X With A 6-Pin Connector

    AC07X with a 6-pin connector, control of the boiler’s exhaust fan (R), pump in boiler circuit (R2) from the burner, control of pneumatic cleaning operation from control unit of the burner with additional module AC07X-C – compressor (R5) and pneumatic valve via (R6) www.atmos.cz 20-EN...

  • Page 21: Commissioning

    Blocking of the conveyor is caused by dust in the pellets in combination with high pressure caused by the height of the pellet level. ATMOS 250, 500 and 1000 l pellet bins do not require the installation of the roof. •...
  • Page 22 INFO - This sequence has been set intentionally to ensure safe and trouble-free operation of the burner. www.atmos.cz 22-EN...

  • Page 23: Control And Setting Of The Burner

    2. Temeperature TV (see page 49) – only if TS and TV sensor are connected 3. Temeperature TS (see page 49) – only if TS and TV sensor are connected 4. Symbol line – information about the operation particular devices the burner (see page 56) www.atmos.cz EN-23...
  • Page 24 MODULE – shows actual connected additional module, e.g. AC07X-C. PROFIL – shows actual set burner profile - A25, A25 pneu, A25 GSP, A25 GSP pneu, A25PX, A25PX pneu, A45, A45 pneu, A85, A85 pneu, A85 pneu C Basic authorization levels: User, service engineer (installer), manufacturer...

  • Page 25: Passwords And Their Functions

    • Device – Product type the electronic unit is designed for… (A85 pneu C) (A25, A25 pneu, A25 GSP, A25 GSP pneu, A25PX, A25PX pneu, A45, A45 pneu, A85, A85 pneu, A85 pneu C) • Parameter Т1 – Time for feeding the ignition amount of pellets… (85 s) •...

  • Page 26: Setting Up Required Output And Combustion Quality

    S1, an attempt for ignition without fuel supply will follow to test the equipment. If the fuel is not ignited after this attempt, the system will be put out of operation and the ALARM START error message will appear. www.atmos.cz 26-EN...
  • Page 27 Thanks to this a signal can be sent to an electrically backed up AB01 ATMOS GSM module controller that will send information that there is a system fault or the system is not energized. This is the opposite logic (to S6 = 1), which means that during normal operation the reserve is energized.
  • Page 28 T4 and T6. Thus, the other external conveyor runs continuously, but it works in dependence on the status of the actual output for the external worm conveyor. This means that if www.atmos.cz 28-EN...
  • Page 29 AD02 or AD03 modules ranged into a set with pump thermostat installed into the boiler panel. This method of pump controlling can be used for any ATMOS pellet boiler, and is therefore recommended. AD02 or AD03 modules must be inserted and connected under the boiler hood and the TK sensor must be installed before this function can be activated.
  • Page 30 (27) TS,TK> (18) TS< (28) TS,TK< (19) TV> (29) TS,TSV> (20) TV< (30) TS,TSV< (21) TK> (31) TV,TK> (22) TK< (32) TV,TK< (23) TSV> (33) TV,TSV> (24) TSV< (34) TV,TSV< (25) TS,TV> (35) TK,TSV> (26) TS,TV< (36) TK,TSV< www.atmos.cz 30-EN...
  • Page 31 (boiler) is still burning passes over directly to the normal RUN mode in accordance with a certain algorithm. CAUTION - Never use for the A85 burner - function for other types of devices (danger of return burning) • Parameter S11 –...
  • Page 32 Thanks to this a signal can be sent to an electrically backed up AB01 ATMOS GSM module controller that will send information that there is a system fault or the system is not energized. This is the opposite logic (to S14 = 1), which means that during normal operation the reserve is energized.
  • Page 33 (output cable from boiler with a connector – white inside) via AD02 or AD03 modules. This function controls the pump in the boiler circuit using AD02 or AD03 modules ranged into a set with pump thermostat installed into the boiler panel. www.atmos.cz EN-33...
  • Page 34 Operation and Maintenance Manual - EN This method of pump controlling can be used for any ATMOS pellet boiler, and is therefore recommended. AD02 or AD03 modules must be inserted and connected under the boiler hood and the TK sensor must be installed before this function can be activated. After activation, S37, S38, S39, S40 temperature parameters must be checked and configured.
  • Page 35 CAUTION - if S15 = 2 not possible to set S6 = 14 a S14 = 14. Je-li S15 = 3 not possible to setS6 = 11, S14 = 11, S6 = 12, S14 = 12, S6 = 13, S14 = 13. Je-li S15 = 1, S15 = 4 not possible to set S14 = 14. www.atmos.cz EN-35...
  • Page 36 TS sensor to the middle TK sensor. If a function for solar panel pump control is activated directly from the boiler regulation (S6 = 14 or S14=4), the same logic will be used to activate the solar pump. www.atmos.cz 36-EN...
  • Page 37 - the temperature of the boiler TK drops below the set value (S35 = 75), e.g. below 75 °C - the temperature of exhausts TSV drops below the set value (S36 = 80), e.g. below 80 °C www.atmos.cz EN-37...
  • Page 38 This will only occur if the required temperature is reached and the boiler is in OPERATION or burn-out mode (S14=13 with modules AD02 or AD03)… (75 °C) It is also necessary to re-check or set parameters S38, S39, S40 www.atmos.cz 38-EN...
  • Page 39 START are met (regardless of parameters S41 and S42). The function utilizes both reserve outputs (S16 = 16, S14 = 15)… (4 hours) The set value represents the actual time in hours. www.atmos.cz EN-39...
  • Page 40 This is the difference for the free function of reserve output R2 (R6) on the second position (difference for Temperature C = difference for the second position in the function S14 = 17 to 36 (S68 = 17 až 36)). www.atmos.cz 40-EN...
  • Page 41 - AUTOSTART... (0) a) S61 = 0..function OFF b) S61 = 1..function ON (for for profile A25 pneu) Never activate this function for boilers DCxxGSP and DCxxSP(X), CxxSP, ACxxSP (Model 2018 equipped with flap with actuator). www.atmos.cz EN-41...
  • Page 42 REFILL PELLETS. In such case check the set output in parameters T4 and T6 and increase it. In case of low pellets level in the tank fill up the fuel. Function is only for DxxPX (PXxx) boilers, burner profile A25PX. Do not change… (120 min) www.atmos.cz 42-EN...
  • Page 43 Thanks to this a signal can be sent to an electrically backed up AB01 ATMOS GSM module controller that will send information that there is a system fault or the system is not energized. This is the opposite logic (to S6 = 1), which means that during normal operation the reserve is energized.
  • Page 44 (27) TS,TK> (18) TS< (28) TS,TK< (19) TV> (29) TS,TSV> (20) TV< (30) TS,TSV< (21) TK> (31) TV,TK> (22) TK< (32) TV,TK< (23) TSV> (33) TV,TSV> (24) TSV< (34) TV,TSV< (25) TS,TV> (35) TK,TSV> (26) TS,TV< (36) TK,TSV< www.atmos.cz 44-EN...
  • Page 45 Thanks to this a signal can be sent to an electrically backed up AB01 ATMOS GSM module controller that will send information that there is a system fault or the system is not energized. This is the opposite logic (to S14 = 1), which means that during normal operation the reserve is energized.
  • Page 46 AD02 or AD03 modules ranged into a set with pump thermostat installed into the boiler panel. This method of pump controlling can be used for any ATMOS pellet boiler, and is therefore recommended. AD02 or AD03 modules must be inserted and connected under the boiler hood and the TK sensor must be installed before this function can be activated.
  • Page 47 (27) TS,TK> (18) TS< (28) TS,TK< (19) TV> (29) TS,TSV> (20) TV< (30) TS,TSV< (21) TK> (31) TV,TK> (22) TK< (32) TV,TK< (23) TSV> (33) TV,TSV> (24) TSV< (34) TV,TSV< (25) TS,TV> (35) TK,TSV> (26) TS,TV< (36) TK,TSV< www.atmos.cz EN-47...
  • Page 48 The basic version of the program contains these language versions: CZ - Czech DE - German EN - English FR - French IT - Italian SP - Spanish SE - Swedish PO - Portuguese RO - Romanian PL - Polish HU - Hungarian www.atmos.cz 48-EN...

  • Page 49: Information Menu

    TK sensor as a boiler sensor and the TSV sensor as the exhaust temperature sensor. If we are going to control the pump in the boiler circuit (recommended S14 = 12 or S14 = 13), we must always connect the TK sensor. www.atmos.cz EN-49...

  • Page 50: Testing Menu

    • Photocell - used to test the photocell. Conduct the test by observing its sensitivity when it is inserted in the burner or outside the burner in the natural light (never on the sun – will cause an alarm). www.atmos.cz 50-EN...

  • Page 51: Information - Error Messages - Troubleshooting

    SENSOR TS gas temperature or water tem- sensor in the burner perature in the bottom part of Check the cable and sensor for damage the tank (TS) - the sensor is Repair or replace short-circuited (damaged) or disconnected www.atmos.cz EN-51...
  • Page 52 If you are not using the re- serve, reconnect the conveyor feed fuel to the burner terminals to the reserve and set the parameter S6 = 7. If you use the reserve for other applications, replace the elec- tronic control unit. www.atmos.cz 52-EN...
  • Page 53 Check the supply cable of the Faulty photocell photocell with the connector, test the photocell with the use of the function in the TEST- ING menu ALARM Clean the photocell Flame sensing error in the OP- PHOTOCELL ERATION mode If necessary, replace www.atmos.cz EN-53...
  • Page 54 (S15 = 2) They have been interchanged Change the connection of the sensor on the terminal board on the terminal board and turn off and on the main switch on the boiler to clear the error message www.atmos.cz 54-EN...
  • Page 55 ALARM Full up pellets lack of pellets in the fuel tank PELLETS To reset error message turn For DxxPX and PXxx REFILL the main switch of the boiler boilers PELLETS off and on www.atmos.cz EN-55...
  • Page 56 Check the connection of the ignition spiral (supply wires) Check the connector of the supply cable of the burner for wrong connection - whether phase L1 (supply phase) is not interchanged with L2 (controlled phase) or reserve R, R2 www.atmos.cz 56-EN...

  • Page 57: If No Problem Has Been Found, Reset The Regulation Ac07X By The Restart Command

    S42 and S43. When the two hour time span for cleaning is not sufficient, the pellets contain impurities that make it impossible to burn these pellets in a A85 burner (biological waste). Must be replaced.

  • Page 58: Maintenance And Cleaning Of The Burner

    7 to 30 days (after burning of 300 to 1000 kg of high-quality pellets). For this reason the basic version of ATMOS burner A85 is equipped with pneumatic cleaning which cleanses the burner’s combustion chamber after every burn out or at regular intervals (factory setting is 4 hours –...
  • Page 59 If the customer is not able to carry out the annual inspection and maintenance of the burner by themselves, this service may be ordered from a service engineer. This service is subject to a fee. Make a record of the annual maintenance and inspection in the operation manual on page 64. www.atmos.cz EN-59...

  • Page 60: List Of Spare Parts

    POSI- QUANTI- CODE PART DESCRIPTION 1 pc TION Burner body - front part A85 H0443 Burner body - rear part A85 H0444 Burner cover - hood with a window for the display - AC07X H0436 Top cover of the burner mouth...

  • Page 61: Expanded View Of The Burner

    Operation and Maintenance Manual - EN 20. Expanded view of the burner www.atmos.cz EN-61...

  • Page 62: Guarantee Terms

    64 and further. Guarantee and after-guarantee repairs are provided by: - The company that represents the ATMOS Company in the particular country for the particular region - The assembly company that installed the product - Jaroslav Cankař...

  • Page 63: Record Of Installation Of The Boiler And Burner

    Waste gas temperature: ......°C Size: ............Emissions in stabilised state : CO ....Moisture content: .........* ........Person responsible for the inspection: ..........Date: ......Stamp : ..........Customer’s signature: ........(Responsible person’s signature) * measured values www.atmos.cz EN-63...

  • Page 64: Annual Inspections Records

    Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature www.atmos.cz 64-EN...

  • Page 65: Records Of Guarantee Period And Post-Guarantee Period Repairs

    Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ........................................repair carried out by, date Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ........................................repair carried out by, date www.atmos.cz EN-65...
  • Page 66 Operation and Maintenance Manual - EN Notes: ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................www.atmos.cz 66-EN...

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