Atmos A45 Operation And Maintenance Manual

Pellet burner

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Operation and maintenance manual (96 pages)

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Operation and Maintenance Manual - GB

Operation

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Page 1 Operation and Maintenance Manual - GB Operation Maintenance Manual www.atmos.cz...
Page 2 Operation and Maintenance Manual - GB www.atmos.cz...
Page 3: Table Of Contents
15. Connection of the boiler and burner to the electric mains 16. Connection diagram of the electronic unit AC07X 17. Electric diagram of the burner ATMOS A45 - 6-pin connector - model 2012 AC07X - (R, R2, sensors TV, TS, TK, TSV) 18.
Page 4: General Information
Repairs and settings that are not described in the manual should not be carried out at all. Application The burner is designed for ATMOS D30P, D31P, P31 and D45P special boilers. Technical speciﬁcations Name: ATMOS A45 Prescribed fuel: high-quality (white) wooden pellets with the diameter of 6 to 8 mm, length of 5 to 25 mm and caloriﬁc value of 16 - 19 MJ.kg...
Page 5: Design Description
Description Heating with pellets with the use of the ATMOS A45 pellet burner has a lot in common with natural gas or oil heating. However, there is a difference that burning of pellets produces a certain quantity of ashes that must be removed from the burner and boiler in an interval to avoid impairment of efﬁciency or affecting the...
Page 6 Fig. 6 - Photocell - be careful about its proper tom terminal board (1 - 18), upper distributi- orientation - we recommend you to clean it at on frame for connection of TS, TV, TK, TSV least once a year sensors and photocells www.atmos.cz 6-GB...
Page 7 95 °C Fig. 11 - – unriﬂed openings originally for TS Fig. 12 - Burner with two 6-pin connectors, and TV temperature sensors (may be used for left - power, right - sensors and socket for other applications) conveyor www.atmos.cz GB-7...
Page 8 TK in the boiler pocket, DxxP type ner in the top door - DCxxS(X), CxxS, ACxxS, DCxxRS Fig. 17 – High-quality wooden pellets – white Fig. 18 – Poor-quality wooden pellets – dark without black dots (bark) with bark (with black dots) www.atmos.cz 8-GB...
Page 9: Burner Accessories
ﬂue gas (solar) sensor with a 5 m cable and a pocket for the solar sensor - CODE: P0437 AD03 module for control of the boiler fan and the pump in the boiler circuit (solar) - CODE: P0436 Cavity with tin for extension of conductors (sensors) - CODE: P0445 www.atmos.cz GB-9...
Page 10: Safety, Burner Installation And Commissioning
The ﬂexible transparent hose between the burner and external conveyor is made of special ma- terial that melts at high temperatures and the hose will change to a spring that will separate the burner from the fuel bin. www.atmos.cz 10-GB...
Page 11: Basic Dimensions Of The Opening For Installation Of The Burner In A Boiler
Basic dimensions of the opening for installation of the burner in a boiler In the case of the D30P, D31P, P31 and D45P boil- ers the burner is fastened to the frame of the boiler with sealing cord - 18x32 mm. www.atmos.cz GB-11...
Page 12 Gasiﬁcation boiler with an adaptation for D30P, D31P, P31 and D45P pellet a burner in the top door boiler 1. A45 burner 2. Decorative nut M10 (Screw with decorative nut) 3. End switch stop 4. Sealing 5. Lid with insulation www.atmos.cz...
Page 13: Type Of Environment And Location Of The Boiler With The Burner In The Boiler Room
5 - 45 kW. 1. Chimney 2. Flue gas duct 3. Boiler 4. A45 burner 5. External conveyor 6. Bin (500 l) 6. Chimneyn A boiler with a burner must always be connected to the chimney vent with consent of the re- sponsible chimney maintenance company.
Page 14: Flue Gas Duct Of The Boiler
INFO - In case of too strong draught of the chimney install a throttling ﬂap /3/ or a draught reducer in the ﬂue gas duct, see the ATMOS price list. 8. Fire protection within the installation and use of heat appliances Extract from ČSN 061008 - Fire safety of local appliances and sources of heat...
Page 15 No objects of ﬂammable substances may be put on the burner and boiler in a smaller distance than the safe distance from them (more - see ČSN EN 13501-1). In short, do not put any items that could easily catch ﬁre in the vicinity of the boiler. www.atmos.cz GB-15...
Page 16: Basic Connection Diagram Of A D30P, D31P, P31 A D45P Boiler With An Accumulation Tank For Burner Control On The Basis Of Ts And Tv Sensors
WARNING – the AD02 module may be replaced by an AD03 module, whereas only the required output is used (module AD03 – LA clamp) The pump in the boiler circuit is controlled by the directly installed thermoregulator from the boiler panel. www.atmos.cz 16-GB...
Page 17: Connection Of Boilers D30P, D31P, P31 A D45P With An Accumulation Tank For Burner Control On The Basis
Required accessories (not part of the burner): AD03 module and three KTF 20 sensors System conﬁguration of parameters: S6 = 4, S14 = 13, S15 = 2 (reserve R – parameter S6 controls the boiler fan, reserve R2 – parameter S14 controls the boiler pump) www.atmos.cz GB-17...
Page 18: Connection Of Boilers D30P, D31P, P31 A D45P With An Accumulation Tank With Solar Heating For Burner
WARNING – the AD02 module may be replaced by an AD03 module, whereas only the required output is used (module AD02 or AD03 – LA clamp) Pump in the boiler circuit is controlled via the directly installed thermoregulator from the boiler panel. www.atmos.cz 18-GB...
Page 19: Connection Of Boilers D30P, D31P, P31 A D45P With Electronic Regulation Acd01 And Accumulation Tank With Solar Heating
INFO - If using electronic regulation ACD01, we do not connect any set or other sensors in the boiler. The operation of the burner and fan is controlled directly from the ACD01 regulation. System conﬁguration of parameters: S6 = 1, S14 = 0, S15 = 1 www.atmos.cz GB-19...
Page 20: Connection Of Boilers Dcxxs, Cxxs, Acxxs, Kcxxs, Dcxxrs With Built-In Burner In Upper Doors With
(reserve R – parameter S6 controls the boiler fan, reserve R2 – parameter S14 controls the boiler pump) WARNING – for boilers with a burner built in the upper doors, it is not possible to use the function of controlling solar heating directly from the pellet burner www.atmos.cz 20-GB...
Page 21: Connection Of Boilers Dcxxs, Cxxs, Acxxs, Kcxxs, Dcxxrs With Built-In Burner In Upper Doors And With Acd01 Electronic Regulation
INFO - If using electronic regulation ACD01, we do not connect any set or other sensors in the boiler. The operation of the burner, solar and fan is controlled directly from the ACD01 regulation. System conﬁguration of parameters: S6 = 1, S14 = 0, S15 = 1 www.atmos.cz GB-21...
Page 22: Connection Of The Boiler And Burner To The Electric Mains
S14 parameter. If you do not use the reserve function, do not connect or cut off the red cable. • Blue - N – Neutral – The blue conductor is connected to the neutral conductor. Yellow and green - PE – Protective Earthing – The yellow and green conductor is connected to • the earth. www.atmos.cz 22-GB...
Page 23: Connection Diagram Of The Electronic Unit Ac07X
Under the AC07X electronic control unit system there is a potentiometer for setting the display contrast; however, we do not recommend you to change its setting. www.atmos.cz GB-23...
Page 24: Electric Diagram Of The Burner Atmos A45 - 6-Pin Connector - Model 2012 Ac07X - (R, R2, Sensors Tv, Ts, Tk, Tsv)
Operation and Maintenance Manual - GB 17. Electric diagram of the burner ATMOS A45 - 6-pin con- nector - model 2012 AC07X - (R, R2, sensors TV, TS, TK, TSV) =$689.$ ý,'/$ 67(&.'26( 6(1625(1 62&.(7 6(16256 7(3/27$ 92'< 7(3/27$ 63$/,1 .27/(...
Page 25: Electric Wiring Diagram Connection Of The Boilers D30P, D31P, P31 A D45P With Extraction Fan, Model
3 ,32-(1Ë 1$3 Ë./$' 352 02'8/ $' ý$629é 02'8/ 2'323(/1 1Ë 12 :,7+ $&' 02'8/ $' )25 %2,/(5)$1 &21752/ )520 %851(5 $ 1(,1 0,7 $&' 02'8/ $' )h5 .(66(/9(17,/$725%(',(181* %(, '(0 %5(11(5 $ 1(3/$7Ë 6 $&' 02'8/ $' . 29/È'È1Ë 9(17,/È7258 .27/( +2 È.(0 $ www.atmos.cz GB-25...
Page 26: Electric Wiring Diagram Connection Of The Boilers D30P, D31P, P31 A D45P With Extraction Fan, Model
12 :,7+ $&' 02'8/ $' )25 &21752/ %2,/(53803 $1' %2,/(5)$1 )520 %851(5 $ 1(,1 0,7 $&' 02'8/ $' )h5 .(66(/3803( 81' .(66(/9(17,/$725%(',(181* %(, '(0 %5(11(5 $ 1(3/$7Ë 6 $&' 02'8/ $' . 29/È'È1Ë ý(53$'/$ $ 9(17,/È7258 .27/( +2 È.(0 $ www.atmos.cz 26-GB...
Page 27: Electric Wiring Diagram Connection Of The Boilers Dcxxs(X), Dcxxs, Acxxs, Dcxxrs With Extraction
12 :,7+ $&' 02'8/ $' )25 &21752/ 9(17,/$725 $1' %2,/(53803 )520 %851(5 $ 1(,1 0,7 $&' 02'8/ $' )h5 %(',(181* 9(17,/$725 81' .(66(/3803( %(, '(0 %5(11(5 $ 1(3/$7Ë 6 $&' 02'8/ $' . 29/È'È1Ë 9(17,/È7258 $ ý(53$'/$ .27/( +2 È.(0 $ www.atmos.cz GB-27...
Page 28: Commissioning
Blocking of the conveyor is caused by dust in the pellets in combination with high pressure caused by the height of the pellet level. ATMOS 250, 500 and 1000 l pellet bins do not require the installation of the roof. •...
Page 29 In case of a short-term interruption of power supply to the burner, the burner will automatically renew its operation after performing diagnostic checks, complete burning out of pellets and a new start. INFO - This sequence has been set intentionally to ensure safe and trouble-free operation of the burner. www.atmos.cz GB-29...
Page 30: Control And Setting Of The Burner
2. Temeperature TV (see page 49) – only if TS and TV sensor are connected 3. Temeperature TS (see page 49) – only if TS and TV sensor are connected 4. Symbol line – information about the operation particular devices the burner (see page 55) www.atmos.cz 30-GB...
Page 31 Otherwise the manufacturer reserves the right to decline the guarantee due to an inexpert intervention into the burner. Particular passwords are production secret of the ATMOS Company and the service engineer (installer) is not authorized to provide them to anybody without the manu- facturer’s consent.
Page 32: Passwords And Their Functions
CAUTION – During testing the burner is out of operation and therefore before the start of testing let the burner properly burn out. PARAMETERS menu • Device – Product type the electronic unit is designed for… (A45) • Parameter Т1 – Time for feeding the ignition amount of pellets… (60 s) • Parameter Т2 –...
Page 33: Setting The Required Power And Combustion Quality
S1, an attempt for ignition without fuel supply will follow to test the equipment. If the fuel is not ignited after this attempt, the system will be put out of operation and the ALARM START error message will appear. www.atmos.cz GB-33...
Page 34 This function is always activated if you connect the A45 burner with the AS25 set containing the AD02 or AD03 module, which in this case controls the extraction fan of the boiler. Install the www.atmos.cz...
Page 35 T11, which continues immediately after the expiration of time T5 in the STOP mode. It is not used with the A45 burner. g) S6 = 7….. Reserve function as the output function for the external worm conveyor, when the reserve copies the run of the external worm conveyor (cycles between time T4 and T6).
Page 36 Install the AD02 module under the instrument hood of the boiler and connect it electrically between the boiler terminal board and the extraction fan, see the wiring diagram. It is not used with the A45 burner.
Page 37 (27) TS,TK> (18) TS< (28) TS,TK< (19) TV> (29) TS,TSV> (20) TV< (30) TS,TSV< (21) TK> (31) TV,TK> (22) TK< (32) TV,TK< (23) TSV> (33) TV,TSV> (24) TSV< (34) TV,TSV< (25) TS,TV> (35) TK,TSV> (26) TS,TV< (36) TK,TSV< www.atmos.cz GB-37...
Page 38 ﬂue gas temperature that the burner (bo- iler) is still burning passes over directly to the normal RUN mode in accordance with a certain algorithm. CAUTION - Never use for the A45 burner - function for other types of devices (danger of return burning) •...
Page 39 This function is always activated if you connect the A45 burner with the AS25 set containing the AD02 or AD03 module, which in this case controls the extraction fan of the boiler. Install the AD02 or AD03 module under the instrument hood of the boiler and connect it electrically between the boiler terminal board and the extraction fan, see the wiring diagram.
Page 40 It is not used with the A45 burner. WARNING – this is not a standard setting for DCxxSP boilers with the function of auto- matic start (AUTOSTART –...
Page 41 Operation and Maintenance Manual - GB This method of pump controlling can be used for any ATMOS pellet boiler, and is therefore recommended. AD02 or AD03 modules must be inserted and connected under the boiler hood and the TK sensor must be installed before this function can be activated. After activation, S37, S38, S39, S40 temperature parameters must be checked and conﬁgured.
Page 42 CAUTION - if S15 = 2 not possible to set S6 = 14 a S14 = 14. Je-li S15 = 3 not possible to setS6 = 11, S14 = 11, S6 = 12, S14 = 12, S6 = 13, S14 = 13. Je-li S15 = 1, S15 = 4 not possible to set S14 = 14. www.atmos.cz 42-GB...
Page 43 TK sensor. If a function for solar panel pump control is activated directly from the boiler regulation (S6 = 14 or S14 = 4), the same logic will be used to activate the solar pump. www.atmos.cz GB-43...
Page 44 The function is specially created for DCxxSP( EP ) burners, however it may also be used for two separate boilers …. (0) It is not used with the A45 burner. a) S34 = 0…. The automatic start function is off b) S34 = 1….
Page 45 This will only occur if the required temperature is reached and the boiler is in OPERATION or burn-out mode (S14=13 with modules AD02 or AD03)… (80 °C) It is also necessary to re-check or set parameters S38, S39, S40 www.atmos.cz GB-45...
Page 46 START are met (regardless of parameters S41 and S42). The function utilizes both reserve outputs (S16 = 15, S14 = 16) – nonstandard function… (12 hours) The set value represents the actual time in hours. www.atmos.cz 46-GB...
Page 47 S14 = 17 to 36… (5K) This is the difference for the free function of reserve output R2 on the second position (difference for Temperature C = difference for the second position in the function S14 = 17 to 36). www.atmos.cz GB-47...
Page 48 – By means of this function you can use one command to reprogram the electronic unit of the burner to the settings last set by the installer (under the installer code). This allows the resetting of the control unit without changing the system settings in case of any problems. www.atmos.cz 48-GB...
Page 49: Information Menu
If we are going to use the AUTOSTART function for boilers DCxxSP (S34 = 1 or S34 = 2), we must also connect the TK sensor as a boiler sensor and the TSV sensor as the exhaust tempera- ture sensor. It is not used with the A45 burner. www.atmos.cz...
Page 50: Testing Menu
• Photocell - used to test the photocell. Conduct the test by observing its sensitivity when it is inserted in the burner or outside the burner in the natural light (never on the sun – will cause an alarm). www.atmos.cz 50-GB...
Page 51: Information - Error Messages - Troubleshooting
SENSOR TS gas temperature or water tem- sensor in the burner perature in the bottom part of Check the cable and sensor the tank (TS) - the sensor is for damage short-circuited (damaged) or Repair or replace disconnected www.atmos.cz GB-51...
Page 52 If you are not using the re- not feed fuel to the burner serve, reconnect the convey- or terminals to the reserve and set the parameter S6 = 7. If you use the reserve for other applications, replace the electronic control unit. www.atmos.cz 52-GB...
Page 53 Check the supply cable of the photocell with the con- nector, test the photocell with the use of the function in the TESTING menu ALARM Flame sensing error in the OP- Clean the photocell PHOTOCELL ERATION mode If necessary, replace www.atmos.cz GB-53...
Page 54 Change the connection of the the installation of the TV and sensor on the terminal board TS sensors, they have been and turn off and on the main interchanged on the terminal switch on the boiler to clear board the error message www.atmos.cz 54-GB...
Page 55 Check the connection of the ignition spiral (supply wires) Check the connector of the supply cable of the burner for wrong connection - whether phase L1 (supply phase) is not interchanged with L2 (controlled phase) or reserve R, R2 www.atmos.cz GB-55...
Page 56: If No Problem Has Been Found, Reset The Regulation Ac07X By The Restart Command
If it is not enough to clean the combustion chamber once a day, the pellets contain chemicals which do not allow pellets to be burned in the A45 burner (biologic waste). Replacement required. • Dust in pellets - causes uneven operation of the burner and clogging of the burner hose •...
Page 57: Maintenance And Cleaning Of The Burner
ﬂexible hose. Check whether is it not strangled by some objects, e.g. wound strings, a piece of wood, etc. that are sometimes found in pellets. • Then, assemble and seat everything in the boiler. Tighten all the connections. www.atmos.cz GB-57...
Page 58 If the customer is not able to carry out the annual inspection and maintenance of the burner by themselves, this service may be ordered from a service engineer. This service is subject to a fee. Make a record of the annual maintenance and inspection in the operation manual on page 63. www.atmos.cz 58-GB...
Page 59: List Of Spare Parts
Fuse for ignitaton spiral - type F 3.15A/1500A/5x20mm H0238 Fuse for conveyor - type F 0.8A/1500A/5x20mm H0239 Fuse for fan - type F 1.0A/1500A/5x20mm H0251 Sealing for photocell Ø 8/15 S0155 Sealing under fan 84 x 94 S0157 www.atmos.cz GB-59...
Page 60: Expanded View Of The Burner
Operation and Maintenance Manual - GB 26. Expanded view of the burner www.atmos.cz 60-GB...
Page 61: Guarantee Terms
63 and further. Guarantee and after-guarantee repairs are provided by: - The company that represents the ATMOS Company in the particular country for the particular region - The assembly company that installed the product - Jaroslav Cankař...
Page 62: Record Of Installation Of The Boiler And Burner
Waste gas temperature: ......°C Size: ............Emissions in stabilised state : CO ....Moisture content: .........* ........Person responsible for the inspection: ..........Date: ......Stamp : ..........Customer’s signature: ........(Responsible person’s signature) * measured values www.atmos.cz 62-GB...
Page 63: Annual Inspections Records
Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature www.atmos.cz GB-63...
Page 64: Records Of Guarantee Period And Post-Guarantee Period Repairs
Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....repair carried out by, date Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....repair carried out by, date www.atmos.cz 64-GB...

Atmos A45 Operation And Maintenance Manual

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