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Operation and maintenance manual – Burner A70 Petro
Operation and
maintenance
manual
www.atmos.cz
GB-1

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Summary of Contents for Atmos A70 Petro

  • Page 1 Operation and maintenance manual – Burner A70 Petro Operation and maintenance manual www.atmos.cz GB-1...
  • Page 2 Operation and maintenance manual – Burner A70 Petro www.atmos.cz 2-GB...
  • Page 3: Table Of Contents

    Operation and maintenance manual – Burner A70 Petro CONTENTS 1. GENERAL INFORMATION INTRODUCTION DESIGN AND APPLICATION FIELD TECHNICAL DATA 2. BURNER DESCRIPTION Key: Description of the burner main parts 3. FUNCTION SPECIFICATIONS Conveying system 4. PUTING APPLIANCE IN OPERATION AND SAFETY Structural amendments leading to increased safety 5.
  • Page 4: General Information

    DESIGN AND APPLICATION FIELD The ATMOS A70 Petro burner is a new and revolutionary technical solution for burning any type of wood pellets. The burner is designed as a cylindrical combustion chamber in which an ideal combus- tion of all combustible material takes place.
  • Page 5: Technical Data

    Operation and maintenance manual – Burner A70 Petro TECHNICAL DATA • Name: ATMOS A 70 PETRO • Specified fuel: good quality wood pellets of 6-10mm diameter and 5-20mm length • Alternative fuel: alternative pellets such as pellets made from rape straw, poppy straw, sugar-beet cuttings and peat of 6-10 mm diameter and 5-20 mm length.
  • Page 6: Key

    Operation and maintenance manual – Burner A70 Petro Key: 1. Rotation cylindrical combustion chamber 9. Motor-transmission 40W/ 230V /50HZ 2. Turbo-chamber 10. Rotational clack-valve 3. Heatproof bearings 11. Conveying screw 1 4. Sealing partition with a heatproof bearing 12. Optical sensor - photocell 5.
  • Page 7: Function Specifications

    3. FUNCTION SPECIFICATIONS Burning pellets with the ATMOS A70 Petro burner installed has many things in common with burn- ing fuel oils. The major difference is that when burning pellets a certain amount of ash forms which must be in certain interval removed (based on the burner and boiler shape) so that the burner‘s ef-...
  • Page 8: Burner, Boiler, Flue-Gas Duct And Chimney Maintenance

    Operation and maintenance manual – Burner A70 Petro regulates and controls the burner operation. The second processor checks on the main processor so that safety operation is assured. • The second processor monitors potential fault of the conveying screw 1 underneath the rotational clack-valve.
  • Page 9 Operation and maintenance manual – Burner A70 Petro CAUTION – never clean the rotation combustion chamber with a wire brush if the chamber does not rotate and if the burner fan does not operate. Otherwise you may clog the openings for combustion air supply even more and also fill the turbo-chamber with cinder resulting in...
  • Page 10 Operation and maintenance manual – Burner A70 Petro Picture 3. - The rotary sensor in the feeding Picture 4. - Control panel of the burner pipe which checks the pellet level Picture 5. - Actuator of the rotary sensor in Picture 6.
  • Page 11 Operation and maintenance manual – Burner A70 Petro Picture 9. - Optical sensor placed under the Picture 10. - Air blowing fan gear box Picture 11. - Cleaning lid for annual cleaning Picture 12. - Frontal chain drive of the air intaking spaces Picture 13.
  • Page 12: Boiler Room And Burner To Boiler Connection Requirements

    Operation and maintenance manual – Burner A70 Petro 6. BOILER ROOM AND BURNER TO BOILER CONNEC- TION REQUIREMENTS NOTE – Before operating the burner for the first time, it is necessary to get thoroughly fa- miliarised with all the instructions included in this manual and in the boiler manual. At the same time, it is necessary to comply with all the effective safety regulations regarding works involving heating appliances.
  • Page 13: Environment Type And Boiler Placement In Boiler Room

    7. ENVIRONMENT TYPE AND BOILER PLACEMENT IN BOILER ROOM Boilers with the ATMOS A70 Petro burner may be used in a “basic environment” - AA5/AB5 as spec- ified in Czech standard ČSN3320001/1995. Boilers must be placed in a boiler room with sufficient air access necessary for combustion.
  • Page 14: Boiler Wiring Diagram

    Operation and maintenance manual – Burner A70 Petro • The screw conveyor is connected by means of a special plug and socket and it is controlled by the burner electronic system according to the signals of the vane pellets-level sensor.
  • Page 15: Burner Wiring Diagram

    Operation and maintenance manual – Burner A70 Petro 10. BURNER WIRING DIAGRAM from serial number 20    A70 PETRO                   ...
  • Page 16: Start-Up - Operation - Shut-Down

    Operation and maintenance manual – Burner A70 Petro 12. START-UP – OPERATION – SHUT-DOWN CAUTION – the first burner start up after installation must always be carried out by a person duly qualified (fitter) and trained by the manufacturer. NOTE – during the first burning, the surface paint and the graphite sealing of the rotation combustion chamber get fire-burnt.
  • Page 17: Parameters Of The Start + - Mode

    Within the RUN mode (I.E. during normal operation), we use variable values to set the combustion process characteristics. For the particular values corresponding to a particular fuel please read the chart: „Setting the ATMOS A70 PETRO burner“ on page 19. www.atmos.cz...
  • Page 18: Parameters Of The Run Mode

    Operation and maintenance manual – Burner A70 Petro NOTE - The signs + and – displayed next to the START / RUN / STOP functions indicate the following states: the first + or – indicates that the control thermostat of the boiler panel is either switched ON (+) or OFF (-), the second + or –...
  • Page 19: Parameters Of The Stop Mode

    In case that you will be combusting alternative pellets made from rape straw, poppy straw, sugar-beet cuttings and peat, install the boiler in combination with an automatic ash removal system ATMOS. www.atmos.cz...
  • Page 20: Recommended Settings For Particular Fuel Types And Outputs. Information On The Cleaning Intervals

    Operation and maintenance manual – Burner A70 Petro NOTE – burner setting is done by adjustment of parameters and amount of combustion air based on the particular conditions and requirements of the client and on the pellets type. The setting is carried out by a person trained by the manufacturer (service technician) and utilis- ing a waste gas analyser.
  • Page 21: Poppy Straw Pellets

    Operation and maintenance manual – Burner A70 Petro Poppy straw pellets Burner FEEDR TUBE TUBE TIME Recom- output TIME FEEDR mended content of (min) in waste gas (%) 35 kW 7-10 48 kW 60 kW When burning this type of fuel, soft ash with small soft agglomerates forms.
  • Page 22: Pellets From Rape Straw, Poppy Straw And Grain-Cleaning Procedure Waste (So Called „Tailings")

    Operation and maintenance manual – Burner A70 Petro Pellets from rape straw, poppy straw and grain-cleaning procedure waste (so called „tailings“) Burner FEEDR TUBE TUBE TIME Recom- output TIME FEEDR mended content of (min) in waste gas (%) 35 kW...
  • Page 23: Other Important Information - Conveyors

    For burning alternative pellets from rape straw, poppy straw, sugar-beet cuttings and peat or plant pel- lets of small diameter we recommend that you always use the ATMOS A70 Petro burner in combina- tion with a conveyor fitted with a centre shaft DRA50 – 1.7m or DRA50 – 2.5m in order to achieve the required output.
  • Page 24: Error Messages

    Operation and maintenance manual – Burner A70 Petro The burner does not start-up Check functionality of the If necessary, replace. (no ignition) ignition element. Check if combustion air is coming out from the rotation combustion chamber. Check if the storage tank is Refill the pellets.
  • Page 25: Some Advice On Using Pellets As Fuel

    Operation and maintenance manual – Burner A70 Petro pellets in the storage tank or by jamming of the external pellets conveyor. Both these causes must be solved by the operator. When the problem has been solved, press the display button and the burner restarts operation.
  • Page 26: List Of Main Spare Parts

    Operation and maintenance manual – Burner A70 Petro 17. LIST OF MAIN SPARE PARTS • Electronic regulation - 5V/ 230V current 200mA • Vane sensor of pellets level - 230V/50Hz/ 2W • Ignition element - 230V/50Hz/ 2000W • End switch - 5V •...
  • Page 27: Guarantee Conditions

    Guarantee and after-guarantee period repairs are carried out by: - company representing ATMOS in the particular country for the particular region - installation company that carried out the installation - Jaroslav Cankař a syn, ATMOS, Velenského 487, 294 21 Bělá...
  • Page 28: Boiler Installation Report

    Operation and maintenance manual – Burner A70 Petro BOILER INSTALLATION REPORT Installation carried out by: Company: ....Street: ............. Town: ................Telephone: ..........Country: ................. Ascertained data: Chimney: Flue-gas duct: Dimensions: ..........Diameter: ..........Height: ............Length: ............Chimney draught: ........* Number of elbow pieces: ......
  • Page 29: Annual Inspections Records

    Operation and maintenance manual – Burner A70 Petro ANNUAL INSPECTIONS RECORDS Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature Date Date Date Date stamp and signature stamp and signature stamp and signature...
  • Page 30: Records Of Guarantee Period And Post-Guarantee Period Repairs

    Operation and maintenance manual – Burner A70 Petro RECORDS OF GUARANTEE PERIOD AND POST-GUARANTEE PERIOD REPAIRS Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....Repair: ....repair carried out by, date Repair: ....Repair: ....Repair: ....

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