Honda CRF450X 2017 Owner's Manual & Competition Handbook page 64

Clutch Disc/Plate Installation
1. Coat the clutch disc A (1), B (2) and plates
(3) with engine oil.
2. Starting and ending with the two clutch disc
A, alternately install the six clutch disc B and
seven clutch plates.
(1)
(2)
(1)
(3)
(1) clutch disc A
(2) clutch disc B
(3) clutch plates
3. Apply grease to the clutch lifter rod (4).
4. Insert the clutch lifter rod into the mainshaft.
5. Apply engine oil to the needle bearing (5) and
washer (6) and install them to the clutch lifter
(7).
6. Install the clutch lifter onto the rod.
(6) (5) (7)
(4) clutch lifter rod (6) washer
(5) needle bearing (7) clutch lifter
17 CRF450X̲31MEY710.indb 59 17 CRF450X̲31MEY710.indb 59
7. Install the clutch pressure plate (8).
8. Install the six clutch springs and bolts (9).
9. Tighten the bolts in a crisscross pattern in
two or three steps, to the specified torque:
9 lbf·ft (12 N·m, 1.2 kgf·m)
(9)
(1) (2)
(8) clutch pressure plate
(9) clutch spring bolts/springs
10. Apply oil to a new O-ring (10) and install it
in the groove of the clutch cover (11).
11. Install the clutch cover by tightening the six
clutch cover bolts in a crisscross pattern in
two or three steps to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(4)
(10)
(10) O-ring
(11) clutch cover
12. Lubricate the dust seals (12), rear brake pedal
(13) pivot and pivot bolt (14) with Pro Honda
White Lithium Grease or equivalent.
13. Install the dust seals into the rear brake pedal.
14. Install the pivot bolt with the washer (15) and
tighten the pivot bolt to the specified torque:
27 lbf·ft (36 N·m, 3.7 kgf·m)
Connect the brake pedal return spring (16) if
it is removed.
15. Insert the pin (17).
(8)
(17)
(12) dust seals
(13) rear brake pedal
(14) pivot bolt
16. Fill the crankcase with transmission oil (page
47).
(11)
Clutch System
(13)
(16)
(14)
(12)
(15)
(15) washer
(16) brake pedal return spring
(17) pin
59
Servicing Your Honda
2016/06/08 11:45:46 2016/06/08 11:45:46