GAI-Tronics RigCom 400-001 Manual

Stations

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Models 400-001 and 400-002NS
Confidentiality Notice .....................................................................................................................1
General Information .......................................................................................................................1
Important Safety Instructions .........................................................................................................2
Installation ......................................................................................................................................3
Speaker Horn Assembly (Model 400-001 Only) ................................................................................... 3
Mounting .................................................................................................................................................. 4
Hardware Configuration ........................................................................................................................ 5
External ................................................................................................................................................. 5
Internal .................................................................................................................................................. 5
Wiring ...................................................................................................................................................... 6
Station Wiring ....................................................................................................................................... 6
System Line Balance ............................................................................................................................. 7
System Wiring ...................................................................................................................................... 9
Field Installation Interface ..................................................................................................................... 9
TB1-Speaker Terminal Block ............................................................................................................ 9
TB2-AC Voltage Terminal Block .................................................................................................... 10
TB3-DC Voltage Terminal Block .................................................................................................... 10
TB4-Audio and Low Voltage Control Terminal Block ................................................................... 10
P1-Front Cover Wire Harness Connections ..................................................................................... 11
P3-Balanced / Unbalanced Jumper ................................................................................................... 11
SW1-Master/Slave Switch ............................................................................................................... 11
Operation .......................................................................................................................................11
Common Line System ........................................................................................................................... 12
Master/Slave System ............................................................................................................................. 12
Maintenance ..................................................................................................................................13
F1/F2 Fuses ............................................................................................................................................ 14
Troubleshooting .................................................................................................................................... 14
Replacement Parts and Accessories .............................................................................................14
Specifications ................................................................................................................................15
AC Power ............................................................................................................................................... 15
DC Power ............................................................................................................................................... 15
Amplifier PCBA .................................................................................................................................... 15
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374  800-492-1212  Fax: 610-796-5954
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GAI
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O N T E N T S
Pub. 42004-376D

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Summary of Contents for GAI-Tronics RigCom 400-001

  • Page 1: Table Of Contents

    Replacement Parts and Accessories .....................14 Specifications ..........................15 AC Power ............................... 15 DC Power ............................... 15 Amplifier PCBA ............................ 15 GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA 610-777-1374  800-492-1212  Fax: 610-796-5954 ISIT WWW TRONICS COM FOR PRODUCT LITERATURE AND MANUALS...
  • Page 2 Appendix A—Interfacing a Model 400-001 RigCom Station to a MS39xx RigCom Station System ....16 Appendix B—Interfacing a Model 400-001 RigCom Station to EZ Page Stations ........17 GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA 610-777-1374  800-492-1212  Fax: 610-796-5954...
  • Page 3: Confidentiality Notice

    GAI-Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.
  • Page 4: Important Safety Instructions

    MS39xx Series. Along with operation with the MS39xx Series RigCom stations, the Model 400 Series are designed to operate with the EZ Page Series of GAI-Tronics equipment. Important Safety Instructions 1. Read, follow, and retain instructions—All safety and operating instructions should be read and followed before operating the unit.
  • Page 5: Installation

    These enclosures must be installed by trained, qualified, and competent personnel. Installation must comply with state and national regulations, as well as safety practices for this type of equipment. Model 400-001 and 400-002NS must be installed in accordance with GAI-Tronics Pub. 42004-381, Control Drawing No. 73214.
  • Page 6: Mounting

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 4 of 20 Mounting : The mounting surface must be able to support the weight of the aluminum enclosure. See the Specifications section for the weights and dimensions of the unit. The enclosure must be securely fastened with 7/16-inch diameter steel mounting bolts located on all four mounting feet.
  • Page 7: Hardware Configuration

    The enclosure contains a push-to-call operator, an on-off/volume control operator, and applicable approval labeling. The enclosure itself has 12 cover mounting bolts located around the perimeter of the enclosure. GAI-TRONICS CORPORATION P.O. BOX 1060 READING, PA 19607 SERVICE CENTERS: In USA: 1- 800-492- 1212 Outside USA: 1-610-777-1374 No.
  • Page 8: Wiring

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 6 of 20 Wiring Station Wiring 1. Attach conduit or cable glands to the ¾-inch NPT holes on the bottom of the enclosure. 2. Feed the low-voltage wiring conduit on the left side hole, from the front view 3.
  • Page 9: System Line Balance

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 7 of 20 System Line Balance Each system requires termination of the audio pair wires with the 1-kilohm, 1-watt resistor assembly included with each unit. The line balance resistor assembly is made for easy installation into the customer-supplied junction box.
  • Page 10 Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 8 of 20 Figure 6. Master/Slave System cable wiring greater than 4000 feet in length P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376D.docx 09/18...
  • Page 11: System Wiring

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 9 of 20 System Wiring The maximum line length for the complete system, while still maintaining maximum output signal, is 15,000 feet for a system with less than ten stations. This is based on No. 18 AWG wire, the stations spaced equidistantly, and one station in talk mode at a time.
  • Page 12: Tb2-Ac Voltage Terminal Block

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 10 of 20 TB2—AC Voltage Terminal Block The following table lists the connections for the ac voltage terminal block, TB2: Name Pin No. Description external ac power supply positive terminal AC P OWER No connection when external ac power supply is not used.
  • Page 13: P1-Front Cover Wire Harness Connections

    UNBAL position. : The system must be set up as an unbalanced system in systems where the external control signal is single-ended, such as previous GAI-Tronics Model MS39xx RigCom Stations. SW1—Master/Slave Switch Switch SW1 allows configuration of the unit as a master or slave unit.
  • Page 14: Common Line System

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 12 of 20 Common Line System All stations are on a common talking path and are normally in the listen mode in the common line configuration. The audio signal is supplied to the audio lines when one of the stations has its push-to-talk toggle switch activated.
  • Page 15: Maintenance

    Maintenance section unless you are qualified to do so. Regular inspection and a good preventive maintenance program will increase the reliability of your GAI-Tronics station. The GAI-Tronics Field Service Department can formulate a service contract suited to your facility’s specific need for preventive maintenance.
  • Page 16: F1/F2 Fuses

    One or more system cable pairs may be improperly terminated. Visually inspect the system cable for accidental crossing of cable pairs or grounds. Replacement Parts and Accessories Contact GAI-Tronics for replacement part information. The following accessories are available for the RigCom stations: Part No. Description...
  • Page 17: Specifications

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 15 of 20 Specifications AC Power Voltage ..........................120 V ac, 50/60 Hz Power consumed (at nominal) Off (mute) ..........................6 VA, 1.8 W Standby ..........................7.2 VA, 3.6 W Maximum speaker out ......................30 VA, 27 W DC Power Voltage ..............................
  • Page 18: Approvals

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 16 of 20 Approvals The models below are approved for the following hazardous areas when installed in accordance with Pub. 42004-381, Control Drawing # 73214. Model 400-001 RigCom Station: NRTL listed (USA) ............Hazardous locations Class I, Div. 1, Groups C & D when auxiliary microphone and/or footswitch is used:...
  • Page 19: Appendix B-Interfacing A Model 400-001 Rigcom Station To Ez

    Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 17 of 20 Figure 11. Master/Slave Configuration with the Model 400-001 as Slave Figure 12. Common Line Configuration Appendix B— Interfacing a Model 400-001 RigCom Station to EZ Page Stations The Model 400-001 RigCom Station is designed to operate as an addition to a system of EZ Page stations. The EZ Page Series and Model 400-001 Stations are designed to operate either in balanced or unbalanced systems.
  • Page 20 Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 18 of 20 Figure 13. Master/Slave Unbalanced Configuration with the Model 400-001 as Master Figure 14. Master/Slave Unbalanced Configuration with the Model 400-001 as Slave P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376D.docx 09/18...
  • Page 21 Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 19 of 20 Figure 15. Unbalanced Common Line Configuration Figure 16. Master/Slave Balanced Configuration with Model 400-001 as Master P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376D.docx 09/18...
  • Page 22 Pub. 42004-376D Models 400-001 and 400-002NS RigCom Stations Page 20 of 20 Figure 17. Master/Slave Balanced Configuration with Model 400-001 as Slave Figure 18. Balanced Common Line Configuration P:\Standard IOMs - Current Release\42004 Instr. Manuals\42004-376D.docx 09/18...
  • Page 23 Warranty Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product literature, and if applicable, shall be fit for the purpose specified in the agreed-upon quotation or proposal document.

This manual is also suitable for:

Rigcom 400-002ns

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