Table of Contents
Advertisement
Quick Links
Operating instructions
For responsible bodies and persons using the machine
Tube Squaring Machines
RPG 4.5
RPG 4.5 S
RPG 8.6
To work safely with this machine, please
read through the operating instructions
in full before initial operation.
Retain the operating instructions for
future reference.
Machine no.:
Advertisement
Table of Contents
Related Manuals for Orbitalum RPG 4.5
Summary of Contents for Orbitalum RPG 4.5
- Page 1 Operating instructions For responsible bodies and persons using the machine Tube Squaring Machines RPG 4.5 RPG 4.5 S RPG 8.6 To work safely with this machine, please read through the operating instructions in full before initial operation. Retain the operating instructions for future reference.
- Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
-
Page 3: Table Of Contents
(not with RPG 4.5 S) .........20 8.2.1 Inserting the lower clamping shell ..........20 8.2.2 Inserting the upper clamping shell ..........20 8.2.3 Replacing the clamping shells ..20 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 4: About These Instructions
Single request for action: You have to do something here. Conditional request for action: You have to do something here if the specified condition is met. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 5: Abbreviations
Tube Squaring Machine for tubes with an outer diameter of up to 4.5 inches with vice RPG 8.6 Tube Squaring Machine for tubes with an outer diameter of up to 8.6 inches Multifunctional Tool Tool Holder Quick Tool Change ® (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 6: Information And Safety Instructions For The Responsible Body
The technical values defined for normal operation must not be exceeded. • Do not use the machine as a drive for applications other than those listed under proper use (chap. 2.2.1). orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 7: Machine Constraints
August 13, 2005. Please contact a disposal center near you for this purpose. • Important for Germany: our products may not be disposed of in municipal disposal sites as they are only used for industrial purposes. (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 8: Basic Safety Instructions
Basic safety instructions The maschine (hereinafter referred to as the RPG 4.5 (S) or RPG 8.6) is a state-of-the-art machine designed for safe use. The risks involved in using the machine are described in the operating instructions below. Using this machine in a way other than that described in these instructions can lead to serious physical injury and material damage. - Page 9 X Wear safety shoes (in accordance with EN ISO 20345, at least S1). X Place sufficient supports under the tube. X Transport the machine as shown in chap. 7.1, p. 17. (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
- Page 10 X At the end of each working cycle, before transportation, changing tools, cleaning and performing any maintenance, adjustment or repair work, switch off the machine, allow it to run to a stop and pull the mains plug. 10 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN...
-
Page 11: Warning Symbols
Motor (only with US version 120 V) WARNING: 790 086 199 Remove the power plug before tool change or maintenance. Wear safety clothing. Keep hands away from moving parts. | 11 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 12: Product Design
4. Adjusting wheel for pre-setting the speed 10. Tool support 5. Driving motor 11. Tool holder with multifunctional tool 6. ON/OFF switch 12. Cable with power plug 12 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 13: Accessories
3.3.3 Clamping shells Cannot be used with the RPG 4.5 S. For deformation-free clamping of tubes. Extremely resistant. Ensures precise clamping of tubes and rapid clamping shell change without tools. For all tube materials with outer diameters from 12.7 to 219.0 mm. -
Page 14: Features And Scope Of Application
The Tube Squaring Machine RPG 4.5 (S) or RPG 8.6 are distinguished by the following main features: • Tube end preparation for welds conforming to standards • Squaring and beveling with the RPG 4.5 and RPG 8.6. Beveling mode with the RPG 4.5 S is not recommended • Tool holding system QTC (Quick Tool Change) ®... -
Page 15: Technical Specifications
Vibration level according to EN 60745 [m/s < 2.5 < 2.5 < 2.5 The noise level measurement was carried out under normal operating conditions according to EN 23741. | 15 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 16: Initial Operation
– 230 V, 50/60 Hz – 110 V, 50/60 Hz – 120 V, 50/60 Hz • Mains fuse at least 10 A • Residual current protective switch 16 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 17: Storage And Transport
Transport in packaged condition on a pallet with suitable lifting Remove the machine from the packaging and replace again. equipment (e.g. lifting truck). | 17 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 18: Setup And Assembly
NOTE Because setup, assembly and operation with the tube squaring machine variants are mostly identi- cal, the diagrams in this chapter show work steps only with examples of the RPG 4.5 and RPG 4.5 S machines. Machine start-up due to unintentional pressing of the ON/OFF switch! Fatal electric shock. -
Page 19: Fitting The Multifunctional Tool (Mfw) And The Tool Holder (Wh)
NOTE To facilitate the adjustment process, the tool support of the RPG 4.5 (S) has been provided with 4 visible marks for 1", 2", 3" and 4" tubes (see the illustration below). At the RPG 8.6 there are 5 vis- ible marks for 4", 5", 6", 7"... -
Page 20: Inserting/Replacing The Clamping Shells (Not With Rpg 4.5 S)
8.2.3 Replacing the clamping shells 1. To replace the clamping shells, pull at the unlock handles. 2. Remove the upper and lower clamping shell. 20 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 21: Clamping The Tube
4. Check the tube for correct clamping. 5. The tube can now be machined. X To release the tube from the machine, move the clamping lever to open it. | 21 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 22: Rpg 4.5 S
It is not possible to turn the clamping lever is correct. the clamping frame (tube clamping lever. not clamped). Re-adjustment required • – towards: Result (position of adjusting bolt) 22 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 23: Shifting The Adjusting Bolt
4. Allow the pin to engage into the adjusting bolt and re-tighten the hexagon socket screw. 5. Now, the tube can be clamped in. | 23 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 24: Operation
Remove chips with tightfitting safety gloves (in accordance with DIN EN 388 and EN 407) using suitable tools (e.g. tongs). X Ensure that the cover is functional. 24 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 25: Shutting Down (Even In An Emergency)
If the ON/OFF switch (5) does not function: X Unplug the power plug, or leave the danger zone as quickly as possible and then unplug the power plug. | 25 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 26: Determining And Setting The Speed
Setting the cutting speed X Set the adjusting wheel for presetting the speed to the desired level (RPG 4.5 (S): 1 – 4, RPG 8.6: 2 – 4) “1” corresponds to the lowest, and “7” to the highest number of revolutions. -
Page 27: Switching The Machine On
21). 4. Remove the chips from the housing with suitable tools (tongs) after each machining process. 5. Close the cover after removing chips. | 27 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 28: 10. Servicing, Maintenance, Troubleshooting
X Check MFW on fixed seat. The processed tube is jagged or MFW blunt. X Replace MFW. has a burr which is too big. 28 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (18.12.17) OC_RPG_L_BA_790038762_01_EN... -
Page 29: Servicing/Customer Service
Please indicate the following details: • Type of machine: Tube Squaring Machine – RPG 4.5 – RPG 4.5 S – RPG 8.6 • Machine-no.: (see type plate) | 29 (18.12.17) OC_RPG_L_BA _790038762_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0... -
Page 31: 11. Eu Declaration Of Conformity
Les normes suivantes harmonisées où applicables: Las siguientes normas armonizadas han sido aplicadas: * including all accessories of Orbitalum Tools. Authorised to compile the technical file is Mr. Gerd Riegraf, Orbitalum Tools GmbH, D-78224 Singen. Singen, 03.08.2017 Markus Tamm Marcel Foh... - Page 32 EUROPE ASIA GULF COAST GERMANY CHINA Sales, Service & Rental Center E.H. Wachs E.H. Wachs Orbitalum Tools GmbH Orbitalum Tools 600 Knightsbridge Parkway 2220 South Philippe Avenue Josef-Schuettler-Str. 17 New Caohejing International Lincolnshire, IL 60069 Gonzales, LA 70737 78224 Singen...