Related Manuals for Orbitalum RA 41 Plus
Summary of Contents for Orbitalum RA 41 Plus
- Page 1 Operating instructions Pipe Cutting and Beveling Machine RA 41 Plus (H) Code 790 046 773 │ Machine-no.: Translation of original operating instructions ________________________________...
- Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
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Page 3: Table Of Contents
Operating instructions RA 41 Plus (H) Table of contents Table of contents Page About these instructions Warning messages Further symbols and displays Abbreviations Notes on safety Proper use Safety regulations Working with safety in mind Waste disposal / environmental protection... - Page 4 Table of contents Operating instructions RA 41 Plus (H) Beveling the pipe (only at saw position 1) 7.6.1 Bevel correction (only at saw position 1) Simultaneous cutting and beveling (only at saw position 1) 7.7.1 Simultaneous cutting and beveling of thin-walled pipes (s = 1 –...
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Page 5: About These Instructions
Operating instructions RA 41 Plus (H) 0 About these instructions About these instructions To allow quick understanding of these instructions and safe handling of the machine, all the warning messages, notes and symbols used in these instructions are presented here along with their meaning. -
Page 6: Further Symbols And Displays
Abbreviations Abbr. Meaning RA 41 Plus Pipe Cutting and Beveling Machine, type RA 41 Plus RA 41 Plus (H) Pipe Cutting and Beveling Machine, type RA 41 Plus with intermediate gear orbitalum tools gmbh (07.08) -
Page 7: Notes On Safety
1 Notes on safety Notes on safety The Pipe Cutting and Beveling Machine (referred to as RA 41 Plus (H) in the following) is a state-of the-art machine. Using it for purposes other than those described in this manual may cause injury to the user or to others. It may also damage the machine or other equipment. -
Page 8: Working With Safety In Mind
Tie up long hair (snood-type cap); do not wear any wide clothes. Attention: jewels and ties can be grasped by the rotating parts. • Switch the RA 41 Plus off after completing each stage of work and allow the machine to run a stop. •... -
Page 9: Waste Disposal / Environmental Protection
Operating instructions RA 41 Plus (H) 1 Notes on safety Danger of being injured by the rotating slide housing! Make sure that the slide housing starts from its home position. Clamp the pipe to be processed into the vice. WARNING Pull off the vice handle from the spindle before the slide housing starts rotating. -
Page 10: Design Of The Product
2 Design of the product Operating instructions RA 41 Plus (H) Design of the product Standard 1 Vice handle 11 On-off switch 2 Vice 12 Speed setting 3 Clamping lever for pipe dimensioning 13 Quick-mounting base plate 4 Dimension plate, to adjust the pipe... -
Page 11: Accessories
Operating instructions RA 41 Plus (H) 2 Design of the product Accessories Not contained in the scope of supply: • Cast iron clamping jaws • Aluminum clamping shells for deformation-free clamping of thin-walled metal tubes • Intermediate gear (H) for cutting high-tech materials (nickel alloys, special stainless steel) Get further information from our current product catalogue. -
Page 12: Features And Scope Of Application
3 Features and scope of application Operating instructions RA 41 Plus (H) Features and scope of application Features The Pipe Cutting and Beveling Machine RA 41 Plus (H) is distinguished by the following main features: • Increased safety due to stationary pipe and rotating tool. -
Page 13: Scope Of Application
(stainless steel, material no. 1.40... – 1.45... in accordance with DIN 17455 and 17456) • Copper • Brass • Annealed cast-iron pipe (nodular graphite iron) • Aluminum Consult Orbitalum Tools before using for other applications and/or materials. orbitalum tools gmbh (07.08) MT_RA 41 Plus (H)_BA_04_790046773_04.doc... -
Page 14: Technical Specifications Rating
4 Technical specifications Operating instructions RA 41 Plus (H) Technical specifications Rating Dimensions 700 x 490 x 460 mm 27.6 x 19.3 x 18.1 inch Weight 74 kg 163 lbs Power 1600 W Protection class Totally insulated in accordance with class II,... -
Page 15: Commissioning
Report any missing parts or transportation damage to your supplier immediately. Included with the machine* • 1 Pipe Cutting and Beveling Machine RA 41 Plus (H) • 1 Transportation box • 1 Saw blade (Code 790 042 064) •... -
Page 16: Transport And Assembly
6 Transport and assembly Operating instructions RA 41 Plus (H) Transport and assembly Fitting the quick-mounting plate Fit the pipe cutter together with the vice, either • to the quick-mounting plate, or • to the quick-mounting plate with screw clamps (special accessory). -
Page 17: Transporting And Fitting The Pipe Cutter
Operating instructions RA 41 Plus (H) 6 Transport and assembly Transporting and fitting the pipe cutter Danger of death caused by electric shock! Cut off the power supply before carrying out the transportation. DANGER Danger of being injured during transportation! Never carry and fit the pipe cutter alone. -
Page 18: Operation
7 Operation Operating instructions RA 41 Plus (H) Operation Use the RA 41 Plus (H) only for cutting and beveling of pipes. Please Note absolutely consider the possible ways of machining of the two sawing positions (see picture and table). For damages caused by using not according to regulations is just the user responsible. -
Page 19: Setting The Saw Position
The saw blade or bevel cutter must be free from chips and dirt. Only use Orbitalum Tools saw blades and cutters. When employing an additional cutter, only use the special Orbitalum Tools clamp washer, not the normal clamp washer. The inscription (1) on the saw blade (saw position 1) must always be facing towards the pipe cutter. -
Page 20: Fitting The Saw Blade Or Bevel Cutter
7 Operation Operating instructions RA 41 Plus (H) 7.1.2 Fitting the saw blade or bevel cutter 1. Fit the following on to the shaft (1): saw blade or bevel cutter (2) – clamping plate (3) – 2. Tighten the nut (4) counter clockwise (left-hand thread). -
Page 21: Setting The Saw Position
Operating instructions RA 41 Plus (H) 7 Operation Setting the saw position 2 ATTENTION Damage to material The saw blade must be free from chips and dirt. Only use Orbitalum Tools saw blades. Press the saw blade guard down by max. 90°. -
Page 22: Adjusting The Pipe Dimensions
7 Operation Operating instructions RA 41 Plus (H) Adjusting the pipe dimensions 7.3.1 "Cutting" dimension setting (at saw positions 1 and 2) Applies to standard saw blade OD = 68 mm only. Note 1. Measure the inner diameter ID of the pipe to be cut. -
Page 23: Beveling" Dimension Setting (Only At Saw Position 1)
Operating instructions RA 41 Plus (H) 7 Operation 7.3.2 "Beveling" dimension setting (only at saw position 1) Applies specifically to Orbitalum Tools profiling cutters to bevel the ends of Note pipes separately. 1. Insert the pipe into the vice. 2. Slide the pipe until it is just in front of the supplementary cutter and tighten in position. -
Page 24: Simultaneous Cutting And Beveling Of Metal Pipes (S = 2 - 4.5 Mm)" Dimension Setting (Only At Saw Position 1)
7.3.4 "Simultaneous cutting and beveling of metal pipes (s = 2 – 4.5 mm)" dimension setting (only at saw position 1) Dimension setting only applies to Orbitalum Tools supplementary cutters for Note the simultaneous beveling and cutting of metal pipes. -
Page 25: Selecting Speed Stages
Operating instructions RA 41 Plus (H) 7 Operation Selecting speed stages Type Pipe material Controller Spindle- setting speed (rpm) Stainless steel (material no. 1.40...- 1.45...) with wall thickness of 1 – 3 150 – 190 between 1 mm and max. 3 mm... -
Page 26: Cutting The Pipe (Saw Position 1 Or 2)
7 Operation Operating instructions RA 41 Plus (H) Cutting the pipe (saw position 1 or 2) Danger of being injured by chips flying around! Never work without the saw blade guard mounted. Wear protective goggles. WARNING Danger of being injured by sharp cutting edges or electric shock! Keep hands away from the tools during cutting. - Page 27 Operating instructions RA 41 Plus (H) 7 Operation Use Orbitalum Tools lubricating gel only for pipes which come into contact with Important drinking water or foodstuffs. Pull off the vice handle from the spindle before the slide housing starts rotating.
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Page 28: Beveling The Pipe (Only At Saw Position 1)
7 Operation Operating instructions RA 41 Plus (H) Beveling the pipe (only at saw position 1) Danger of being injured by chips flying around! Never work without the saw blade guard mounted. Wear protective goggles. WARNING Danger of being injured by sharp cutting edges or electric shock! Keep hands away from the tools during beveling. - Page 29 Operating instructions RA 41 Plus (H) 7 Operation Use Orbitalum Tools lubricating gel only for pipes which come into contact with Important drinking water or foodstuffs. Pull of the vice handle from the spindle before the slide housing starts rotating.
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Page 30: Bevel Correction (Only At Saw Position 1)
7 Operation Operating instructions RA 41 Plus (H) 7.6.1 Bevel correction (only at saw position 1) The size of the bevel can be increased by: If the bevel of the cutter is wide enough. Advancing the cutter: The cutter moves further into the pipe wall and the bevel is larger. -
Page 31: Simultaneous Cutting And Beveling (Only At Saw Position 1)
Disconnect the mains plug before mounting or dismounting, maintenance or adjustment and allow the machine to run a stop. 1. Connect the RA 41 Plus (H) to the mains. 2. Apply saw blade lubricant to the teeth of the saw blade and cutting surfaces. -
Page 32: Simultaneous Cutting And Beveling Of Pipes (S = 2 - 4.5 Mm)
7 Operation Operating instructions RA 41 Plus (H) 7. Switch the motor on. 8. Using the grip (1) turn the motor carefully in a clockwise direction until the wall of the pipe has been pierced. 9. Continue to turn smoothly until the tube has been cut and the markings (2) on the rotary element and housing are in line. -
Page 33: Bevel Correction (Only At Saw Position 1)
Operating instructions RA 41 Plus (H) 7 Operation 7.7.3 Bevel correction (only at saw position 1) If a bevel is too small, it can be corrected by advancing the cutter: 1. Release the clamping lever (1). 2. Move the stop (2) to the right. -
Page 34: Maintenance
8 Maintenance Operating instructions RA 41 Plus (H) Maintenance The Pipe Cutting and Beveling Machine RA 41 Plus (H) is designed for a long service life and low maintenance. Please follow the maintenance instructions below. Danger of death by electric shock! Pull the mains plug before carrying out any maintenance work and allow the machine to run a stop. - Page 35 Operating instructions RA 41 Plus (H) 8 Maintenance Interval Activity Every time the cutter is Do not use compressed air to clean the area at the end of the shaft cleaned. marked with an arrow as the rotary shaft seal may otherwise be damaged by chips.
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Page 36: Checking The Level Of The Gear Oil
1. Undo the oil filler plug (2). Topping up: 2. Fill with special Orbitalum Tools gear oil. 3. Keeping the motor in this position, check the oil level. Continue to top up with oil until the oil level is visible in the middle of the oil level viewglass. -
Page 37: What To Do If
Operating instructions RA 41 Plus (H) 9 What to do if ...? What to do if ...? General trouble-shooting In the following table you will find possible causes of faults and the appropriate remedies. Problem Possible cause Remedy Motor not running. -
Page 38: Servicing/After-Sales Service
9 What to do if ...? Operating instructions RA 41 Plus (H) Servicing/after-sales service For ordering spare parts, see the separate spare parts list. For trouble- shooting, please contact your competent branch office directly. Please state the following details: •... - Page 40 Orbitalum Tools GmbH Josef-Schüttler-Straße 17 78224 Singen, Deutschland Tel. +49 (0) 77 31 / 792-0 Fax +49 (0) 77 31 / 792-524 tools@orbitalum.com www.orbitalum.com An ITW Company 790 046 773_04/04 (07.08) © Orbitalum Tools GmbH D-78224 Singen 2008 Printed in Germany...
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