schmersal SLG 425I Series Operating Instructions Manual

schmersal SLG 425I Series Operating Instructions Manual

Safety light grid

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Operating instructions
Safety light grid
Operating instructions. . . . . . . . . . . .pages 1 to 18
EN
Translation of the original operating instructions
Vous trouverez la version
FR
actuelle du mode d'emploi dans
votre langue nationale officielle
sur l'Internet,
www.schmersal.net.
U vindt de huidige versie van de
NL
gebruikshandleiding in uw
officiële landstaal op het Inter-
net, www.schmersal.net.
EU公用語で書かれた最新の取扱
JP
説明書は,インターネッ
(www.schmersal.net) からダウ
ンロードできます。
Content
1
About this document
1.1
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2
Target group: authorised qualified personnel. . . . . . . . . . . . . . . .1
1.3
Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4
Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.5
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.6
Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.7
Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2
2.1
Destination and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2
Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3
Special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4
Scope of delivery and accessories . . . . . . . . . . . . . . . . . . . . . . .2
2.4.1 Accessories included in delivery . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4.2 Optional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.5
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.6
Response time (reaction time) . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.7
Safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.8
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.8.1 Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.8.2 Restart interlock (manual reset). . . . . . . . . . . . . . . . . . . . . . . . . .3
2.8.3 Start interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.8.4 Beam coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.8.5 Fixed blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.8.6 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.9
Operating mode muting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.9.1 Adequate and appropriate application . . . . . . . . . . . . . . . . . . . . .4
2.9.2 Muting sensors MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.9.3 Muting lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.9.4 Signal sequence muting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.9.5 Configuration of the muting function . . . . . . . . . . . . . . . . . . . . . .6
2.9.6 Saving the data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9.7 Muting applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3
3.1
General conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.2
Protection field and approach . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.4
Safety distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4.1 Minimum distance to reflecting surfaces . . . . . . . . . . . . . . . . . . 11
3.5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Encontrará el manual de
ES
instrucciones actual en su
idioma oficial de la UE en
nuestra página de Internet
www.schmersal.net.
Il manuale d'istruzioni aggior-
IT
nato nella vostra lingua (lingua
ufficiale UE) è scaricabile in
Internet all'indirizzo
www.schmersal.net.
4
4.1
Wiring example Muting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.2
5
5.1
Check before start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.3
Regular check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.4
Half-yearly inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.5
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6
6.1
LED status information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.2
Fault diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.3
Extended diagnostic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7
7.1
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7.2
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
8
8.1
Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
8.2
EC Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1. About this document

1.1 Function

This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete ver-
sion in the vicinity of the device.

1.2 Target group: authorised qualified personnel

All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operat-
ing instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specifications for the selec-
tion, mounting and integration of the components.

1.3 Explanation of the symbols used

Information, hint, note:
This symbol is used for identifying useful additional informa-
tion.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.

1.4 Appropriate use

The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machinery or plant.
EN
SLG 425I
1

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Summary of Contents for schmersal SLG 425I Series

  • Page 1: Table Of Contents

    UE) è scaricabile in Appendix net, www.schmersal.net. Internet all‘indirizzo Contact..........17 www.schmersal.net.
  • Page 2: General Safety Instructions

    0500-02 500 mm, 2-beam 0800-03 800 mm, 3-beam Further technical information can be found in the Schmersal 0900-04 900 mm, 4-beam catalogues or in the online catalogue on the Internet: www. schmersal.net. Only if the information described in this operating instruc-...
  • Page 3: Response Time (Reaction Time)

    Operating instructions Safety light grid SLG 425I 2.8 Functions Response time: 2 - 4 beams: 15 ms (Standard) The system consists of a receiver and a transmitter. For the described 2 - 4 beams: 20 ms functions, no further switching elements are required. For the diagnos- (beam coding A) tics and function selection, a user-friendly PC-software is offered as Range of the protection field:...
  • Page 4: Beam Coding

    Operating instructions Safety light grid SLG 425I 2.8.4 Beam coding • The blanking of beams is not authorised for an SLG 425I The beam coding of the safety light grid must be adjusted, when with 2 beams! systems operating in each other's vicinity and a set-up as shown in the •...
  • Page 5: Muting Sensors Ms

    Operating instructions Safety light grid SLG 425I After connection and fitting by an expert, the following instructions must A new muting process can only be started when the previous is termi- be respected and observed: nated (all sensors not actuated). A safety distance of at least 50 mm •...
  • Page 6: Signal Sequence Muting

    Operating instructions Safety light grid SLG 425I Illuminant Operating mode set-up for muting mode: For the muting lamp, a LED block with a lifetime of approx. 50 000 After the correct connection of the muting sensors and the NSR-0801, operating hours must be used as admissible illuminant. The utilisation the following parameters must be set by means of the PC software in of MK2 type muting lamps is recommended.
  • Page 7 Operating instructions Safety light grid SLG 425I Muting with 2 sensors, parallel arrangement Simultaneity of the sensors • Muting variante with 2 muting sensors The timeframe between the first and the second muting sensor is • Transport direction: out of the hazardous area, reduced muting cycle monitored.
  • Page 8: Saving The Data

    Operating instructions Safety light grid SLG 425I Multiple interruption of the protection field during the muting cycle This function increases the availability of the system in case of different material qualities on one pallet. Without the function "multiple interruption of the protection field", the protection field is monitored during the active muting cycle and any non- actuation (no beam interrupted) immediately cancels the muting cycle.
  • Page 9 Operating instructions Safety light grid SLG 425I Muting with 2 sensors, diagonal arrangement The mounting distance of the inner sensors to the protection field of the SLG 425I must be chosen as small as possible. The arrangement shows the muting application with two diagonally (crosswise) arranged muting sensors.
  • Page 10: General Conditions

    Operating instructions Safety light grid SLG 425I Muting with 4 sensors, parallel arrangement 3. Mounting The arrangement shows the muting application with four parallel ar- ranged muting sensors. This arrangement enables the material to be 3.1 General conditions transported in both directions. The following guidelines are provided as preventive warning notices to ensure a safe and appropriate handling.
  • Page 11: Safety Distance

    Operating instructions Safety light grid SLG 425I 3.4 Safety distance To calculate the minimum distances of the safety guards with The safety distance is the minimum distance between the SLG 425I regard to the hazardous point, the EN ISO 13855 and EN and the hazardous point, which must be observed in order to ensure ISO 13857 must be observed.
  • Page 12: Dimensions

    Operating instructions Safety light grid SLG 425I 3.5 Dimensions SLG425I-ER-0800-03-RF (3-beam version) All measurements in mm. SLG425I-ER-0500-02-RF (2-beam version) Trans- Trans- Trans- mitter ceiver mitter ceiver mitter ceiver 1012 1048 Trans- Trans- Trans- mitter ceiver mitter ceiver mitter ceiver 6.05 6.05 49.6 48.7...
  • Page 13 Operating instructions Safety light grid SLG 425I SLG425I-ER-0900-04-RF (4-beam version) Accessories Fixing kit MS-1030 Trans- Trans- Trans- The fixing kit consists of 4 steel angles and 16 fixing screws. mitter ceiver mitter ceiver mitter ceiver 1088 1152 1124 1188 6. 0 5 Centre fixing MS-1051 (optional accessory) Mounting kit consists of 2 steel angles, 4 screws and 4 T-slot nuts for central fixing...
  • Page 14: Electrical Connection

    Operating instructions Safety light grid SLG 425I 4. Electrical connection 4.1 Wiring example Muting Sensor connection: + 24VDC with 2 muting sensors MS 1 MS 2 MS 1 MS 2 + 24VDC with 4 muting sensors MS 1 MS 3 MS 2 MS 4 MS 1...
  • Page 15: Set-Up And Maintenance

    Operating instructions Safety light grid SLG 425I TRANSMITTER Signal 4. The double insulation between the light grid output and an external SLG: connector potential is guaranteed. Designation Description 5. The outputs OSSD1 and OSSD2 are not connected to +24 VDC. M12 / 4 pole male 6.
  • Page 16: Cleaning

    Operating instructions Safety light grid SLG 425I 5.5 Cleaning If the optics cover of the sensors is extremely soiled, the OSSD outputs can be disabled. Clean with a soft cloth without exercising pressure. The use of agressive, abrasive or scratching cleaning agents, which could attack the surface, is prohibited.
  • Page 17: Fault Diagnostic

    Tel:+49 (0) 202 64 74 -0 cable of the sensor is reconnected. Fax:+49 (0) 202 64 74- 100 You will also find detailed information regarding our product variety on our website: www. schmersal.com 7. Disassembly and disposal Repair handling / shipping: Safety Control GmbH 7.1 Disassembly...
  • Page 18: Ec Declaration Of Conformity

    Christian Spranger Klaus Schuster Managing Director Managing Director The currently valid declaration of conformity can be down- loaded from the internet at www.schmersal.net. Safety Control GmbH Am Industriepark 33 D-84453 Mühldorf / Inn Telefon +49 - (0)86 31 - 187 - 9 60...

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