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Xylem Flojet CW474 Series Installation, Operating, Maintenance And Safety

Diaphragm pump with a.c. motor

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On receiving your Flojet diaphragm pump
check that the pump and model number and
motor volts/phase/Hz correspond to your
purchase order. Notify your supplier
immediately in the event of any error, or of
damage to the pump on receipt. Delay may
cause difficulty with warranty claims.
Installation.
Locate the pump in a dry
place above or below the liquid supply. The
pump will self-prime when wetted to a height
not exceeding 2 metres. The pump may be
mounted in any attitude. If mounted
vertically, the motor should be uppermost.
The drain holes in the pump body should face
downwards: if necessary, undo the 4 body
screws and rotate the pump head through 90º
or 180º. Attach the pump to a firm surface
with fixing screws through the mounting feet.
Connections.
Port adapters available are
13mm (½") hose barb and ½" NPT threaded.
Use hose clips for hose connections and
PTFE tape for threaded connections.
Flexible hose is recommended. Inlet hose
should be at least 13mm (½") bore, of the
reinforced type that will not deform or
collapse under suction conditions.
A 'Pumpguard' strainer is recommended to
prevent solid debris from entering the pump.
The strainer should be checked at intervals
and cleaned when necessary. See Cleghorn
Waring's data sheet for details of
'Pumpguard' strainers and port fittings.
Make sure that the inlet and discharge pipes
and connections are airtight, to ensure
prompt self-priming and no leaks.
Electrical connection.
complete with a standard European single
phase 3 wire lead. Check the motor plate for
the correct electrical supply and full load
current. Make sure that the motor (and
adjustable pressure switch, if fitted) are
earthed. A starter with thermal overload
protection should be used to protect the
motor.
A COMPETENT ELECTRICIAN
SHOULD DO THE WIRING.
Controlling the discharge pressure.
The maximum recommended discharge
pressure is 3.0 bar (45 p.s.i.). The pump is a
positive displacement type that can be
damaged by excessive back pressure.
The unit is
Installation,
Operating,
Maintenance and
Safety
INSTRUCTIONS
for
CW474 - series
DIAPHRAGM PUMP
with a.c. motor
Xylem Water Solutions UK Ltd
Bingley Road
Hoddesdon
Hertfordshire • EN11 0BU • UK
Tel: +44 (0)1462 480380
Fax: +44 (0)1462 482422
mail@cleghorn.co.uk
www.jabscoshop.com
Doc610/12

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Summary of Contents for Xylem Flojet CW474 Series

  • Page 1 European single phase 3 wire lead. Check the motor plate for the correct electrical supply and full load Xylem Water Solutions UK Ltd current. Make sure that the motor (and Bingley Road adjustable pressure switch, if fitted) are Hoddesdon Hertfordshire •...
  • Page 2: Dry Running

    Operating temperature. The recommended liquid temperature range for this pump is - minimum 7ºC (45ºF), maximum 54ºC (129ºF). Liquid viscosity. Check that the liquid viscosity (at pumping temperature) does not exceed 250 centipoise. Duty cycle. Motor and pump are designed for continuous operation at a maximum ambient temperature of 40ºC (104ºF).
  • Page 3 Assembly: Install single piece outer piston (B) into bearing cover (9) with piston tops pointing away from motor (See picture on parts list). Slightly bend outer piston (B) along pre-moulded crease to aid assembly. Place diaphragm in Bearing cover (9) with the moulded o-ring seals facing away from the motor.
  • Page 4: Troubleshooting

    TROUBLE SHOOTING Problem Possible cause Solution Check for blockages and restrictions including undersized valves & fittings. Restricted discharge line Replace with larger bore fittings if Pulsating flow – pump necessary cycles on & off (this applies to pumps fitted Check outlets for leaks. Fit an with pressure switches) accumulator tank (pressure buffer) in Leak in discharge line...
  • Page 5: Parts List

    PARTS LIST Description Part No. Adjustable Pressure Switch CW4-A Adjustable Pressure Switch adapter Adjustable Pressure Switch Threaded switch cover Z/20244-020 Fixed Pressure Switches 2090-108 1 bar ( 15psi ) Cut-out 2090-117 2 bar ( 30psi ) Cut-out 2090-103 3 bar ( 45psi ) Cut-out Upper Housing Assy.