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Summary of Contents for Clarke IG3500F
- Page 1 WARNING: Read these instructions before using the machine GENERATOR MODEL NO: IG3500F PART NO: 8877100 OPERATION & MAINTENANCE INSTRUCTIONS LS0517 - Iss 2 ORIGINAL INSTRUCTIONS...
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Page 2: Environmental Recycling Policy
INTRODUCTION Thank you for purchasing this CLARKE Generator. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: General Safety Rules
GENERAL SAFETY RULES WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED WORK AREA • Always use in a well ventilated area. • Always position the exhaust outlet away from people. • Never use indoors or in a confined space. •... -
Page 4: Prevention Of Electric Shock
PREVENTION OF ELECTRIC SHOCK 1. Never use the generator in wet conditions unless it is well protected/ covered. Under these conditions, adequate ventilation MUST be provided. 2. Never operate the generator with wet hands. 3. Never use water or any other liquids to clean the generator. ADDITIONAL SAFETY RULES FOR GENERATORS 1. -
Page 5: Generator Overview
GENERATOR OVERVIEW DESCRIPTION NO DESCRIPTION Fuel Supply Valve Control Panel Fuel Cap Anti-vibration Feet Fuel Level Gauge Dipstick Frame Choke Lever Air Filter (at the rear) Earth Point Starting Handle Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 6: Unpacking And Assembly
UNPACKING AND ASSEMBLY Unpack your generator and check to ensure the following items are present. Should there be any deficiency or damage caused during transit contact your Clarke dealer immediately. • Inverter Generator • Spark plug box spanner • Cross-head Screwdriver •... -
Page 7: Earth Point
• Oil capacity (See page 19). • We recommend the use of oil in this generator. SAE15W40 available from your Clarke dealer. 5. Replace the oil filler cap. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 8: Checking The Fuel Level
CHECKING THE FUEL LEVEL 1. Check the fuel level on the fuel gauge. 2. To add fuel, open the fuel filler cap. 3. Slowly add fuel to the fuel tank (maximum 15L) watching the fuel level gauge as you do so. RECOMMENDED FUEL We recommend the use of standard unleaded petrol.... -
Page 9: Indicator Lights
INDICATOR LIGHTS OUTPUT The output indicator (Green) will remain whenever the generator is producing power. OVERLOAD The overload indicator (Red) will light up if there is an overload or a short circuit in the connected appliance. If this happens, proceed as follows: 1. -
Page 10: Using Your Generator
USING YOUR GENERATOR STARTING THE ENGINE 1. Remove all connections from the AC sockets. 2. Set the ECON switch to ‘OFF’. 3. Set the fuel valve to the ON position as shown. 4. Set the engine switch to ‘ON’. 5. Move the choke to the ‘Choke’ position. - Page 11 NOTE: When you first start the generator, the overload indicator may light up for a few seconds, this is normal. If the overload indicator is still lit after 5 seconds, stop the engine and contact your Clarke dealer. 7. Once the engine has warmed up, move the choke to the “run”...
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Page 12: Economy Switch
ECONOMY SWITCH Minimizes fuel consumption and reduces noise levels when no load is applied to the generator. Engine speed varies with the load. OFF: The smart throttle system does not operate. CAUTION: THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF THE ELECTRICAL APPLIANCE REQUIRES ‘BURSTS’... - Page 13 DC POWER (CHARGING CAR BATTERIES ONLY) WARNING: FOR YOUR SAFETY PERFORM THE FOLLOWING INSTRUCTIONS IN THE ORDER SHOWN. WARNING: YOU SHOULD ONLY USE THIS GENERATOR TO ‘TOP UP’ THE BATTERY, ALSO TRYING TO CHARGE A COMPLETELY FLAT BATTERY MAY CAUSE THE FUSE TO BLOW. 1.
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Page 14: Shutting Down The Generator
SHUTTING DOWN THE GENERATOR To stop the generator in an emergency simply set the engine switch to ‘OFF’. 1. Turn off and disconnect any electric devices. 2. Set the engine switch to the “0” (OFF) position. 3. Set the fuel valve to the OFF position as shown. -
Page 15: Maintenance
• Oil capacity (See page 19.). • We recommend the use of oil in this generator. available SAE15W40 from your Clarke dealer. 6. Replace the dipstick. ENVIRONMENTAL PROTECTION One of the most damaging sources of pollution is oil. Do not throw away used engine oil in with your domestic rubbish or pour it down drains and sinks. -
Page 16: Changing The Spark Plug
CHANGING THE SPARK PLUG CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG. 1. Remove the spark plug cap from the spark plug. Use the spark plug spanner supplied to remove the spark plug. 3. Remove any carbon that has accumulated around the Add pic electrode. -
Page 17: Checking The Air Filter
3. Make sure that the air filter is clean and not damaged. • If the air filter is damaged contact Clarke spare parts department for a replacement. • If the filter is dirty, wash in a solution of warm water and mild detergent and rinse thoroughly. -
Page 18: Troubleshooting
Clean the air filter, See page 17 difficult to start The fuel filter is blocked Clean the fuel filter, See page 17 If this does not solve your problem, please contact the Clarke service department. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 19: Specifications
SPECIFICATIONS IG3500F Engine Engine Model QL170F Fuel Type Unleaded Petrol (RON95) Displacement (cm Start system Hand recoil Fuel tank capacity (L) Fuel consumption (L/hr.) Maximum run time (h) @75% Load Engine oil type SAE15W40 Engine oil capacity (L) Guaranteed sound power (L... -
Page 20: Parts Lists And Diagrams
PARTS LISTS AND DIAGRAMS ENGINE ASSEMBLY ITEM PART NUMBER DESCRIPTION QLKJ151001 Hex Flange Bolt M5 QLKJ151002 Recoil Starter Assy QLKJ151003 Engine QLKJ151004 Exhaust Gasket QLKJ151005 Hex Nut M6 QLKJ151006 Insulation Board QLKJ151007 Hex Socket Head Cap Screw M8 QLKJ151008 Muffler Support Plate 1 QLKJ151009 Muffler Support Plate 2 QLKJ151010... -
Page 21: Fuel Tank Assembly
FUEL TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION QLKJ151010 Hexagon Flange Bolts M6 QLKJ151012 Bushing (Ø8xØ6x9) QL140831 Rubber Washer KJ151013 X-Head Hex Bolts M5 KJ151014 Tank Cap KJ151015 Filter screen KJ151016 Fuel Tubing KJ151017 Fuel Level Gauge Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 22: Inverter Assembly
INVERTER ASSEMBLY ITEM PART NUMBER DESCRIPTION QLKJ151010 Hex Flange Bolts M6 QLKJ151031 Front Cover QLKJ151032 Bushing (Ø6.5xØ9x7) QLKJ151033 Inverter Unit QLKJ151034 Rear Cover QLKJ151035 Waterproof Rubber Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 23: Open Frame Assembly
OPEN FRAME ASSEMBLY ITEM PART NUMBER DESCRIPTION QLKJ151010 Hex Flange Bolts M6 QLKJ151035 Muffler Cover QLKJ151036 Spring Foot QLKJ151037 Engine Floor QLKJ151038 Hex Flange Bolts M8 QLKJ151039 Hex Flange Nuts M8 QLKJ151040 Rubber Foot QLKJ151041 Hex Flange Nuts M6 QLKJ151042 Left Panel QLKJ151043 Right Panel... -
Page 24: Protection Cover
PROTECTION COVER ITEM PART NUMBER DESCRIPTION QLKJ151010 Hex Flange Bolts M6 QLKJ151018 Self-Tapping Screws M4 QLKJ151047 Panel QLKJ151020 Protective cover Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 25: Control Panel
CONTROL PANEL ITEM PART NUMBER DESCRIPTION QLKJ151018 Self-Tapping Screws M4 QLKJ151019 Rear Cover QLKJ151020 Protective Cover QLKJ151021 Socket Head Cap Screws M5 QLKJ151022 Bridge QLKJ151023 Copper Wire QLKJ151024 DC Protection QLKJ151025 Control Panel QLKJ151014 X-Head Bolts M5 QLKJ151026 DC Socket QLKJ15YC01 EU Socket QLKJ151027... -
Page 26: Generator Assembly
GENERATOR ASSEMBLY ITEM PART NUMBER DESCRIPTION QL94301060802200 Locating Pin (Ø6.3xØ8x22) QL31120BF3030200 Stator Assy QLKJ151010 Hex Flange Bolt M6 QL31130CD3031000 Rotor Assy QL19511B3010100 QL2845116812000 Starter Cup QLG166741400000 Nut M14x1.5 QL1961016811000 Wind Cover Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 27: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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