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Summary of Contents for Clarke DG6000DVES
- Page 1 GENERATOR MODEL NO: DG6000DVES PART NO: 8675000 OPERATION & MAINTENANCE INSTRUCTIONS LS1216...
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Page 2: Introduction
INTRODUCTION Thank you for purchasing this CLARKE Generator. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ............... 2 GUARANTEE ..............2 ENVIRONMENTAL RECYCLING POLICY ......2 TABLE OF CONTENTS ............3 GENERAL SAFETY ............. 4 Positioning the Generator ..........6 Fire Prevention ..............6 Additional safety rules for Generators ......6 SAFETY SYMBOLS ............. 7 UNPACKING AND ASSEMBLY ......... -
Page 4: General Safety
GENERAL SAFETY Read these safety instructions before using the generator. WARNING: POISONOUS GAS. GENERATORS GIVE OFF CARBON MONOXIDE, A POISONOUS GAS THAT CAN KILL YOU QUICKLY. YOU CANNOT SMELL IT, SEE IT, OR TASTE IT. • ONLY run the generator outdoors and away from air intakes, open windows and garages. - Page 5 WARNING: THIS GENERATOR PRODUCES HIGH VOLTAGES, WHICH CAN RESULT IN ELECTROCUTION. • ALWAYS ground the generator before using it. (See “Step 5- Ground the Generator” on page 14.) • Do not use in rainy or wet conditions. • Do not touch bare wires or sockets (outlets). •...
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Page 6: Positioning The Generator
POSITIONING THE GENERATOR 1. Always leave a least a 1M gap between the generator and any surrounding structures. 2. Always ensure the generator is on dry level surface. 3. Always ensure the surrounding area is free from any material that could burn or be damaged by heat. -
Page 7: Safety Symbols
SAFETY SYMBOLS Caution - The user Read Instruction should be aware of a manual before use general hazard Dangerous voltage Corrosive material Flammable Explosive risk Hot Surface - Do not Always wear suit- touch able ear protection Poisonous fumes - Do not use the generator in an enclosed space. -
Page 8: Unpacking And Assembly
Unpack your generator and check to ensure the following items are present. Should there be any deficiency or damage caused during transit contact your Clarke dealer immediately. 1 x 5 kW Dual Voltage Diesel Generator 2 x Handles c/w fixings... -
Page 9: Before Using The Generator
BEFORE USING THE GENERATOR IMPORTANT: Generators should ALWAYS be earthed. Attach a suitable earth lead to a good earth point - water pipe, ground spike etc., whenever you use this generator. Before using your generator check that: • The generator is in good condition and free from any damage. •... - Page 10 1. Open the front panel. 2. Remove the protective covering from the free end of the negative battery cable. 3. Attach the free end of the negative cable to the point indicated on the right and secure the connection. 4. If you do not plan to use the generator for some time, you should disconnect the negative battery cable before storage.
- Page 11 • For general use, we recommend SAE 5W-40 oil. 4. The crankcase is full when the oil level reaches the lower lip of the opening of the oil filler hole. 5. Replace and tighten the oil filler cap. STEP 3- ADD DIESEL FUEL WARNING: DIESEL FUEL AND DIESEL FUMES ARE HIGHLY FLAMMABLE.
- Page 12 3. Unscrew fuel cap. • Check that the strainer located in the mouth of the fuel tank, is free from contaminants. 4. Slowly add diesel fuel to the fuel tank through the built-in strainer. • Do not let dirt or water get in the fuel tank.
- Page 13 STEP 4- BLEED THE FUEL LINE When adding diesel fuel for the first time or after the fuel tank has been emptied or drained, air can get trapped in the fuel line between the fuel tank and the engine. After adding fuel, you must bleed the fuel line of this trapped air.
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Page 14: Subsequent Use Of The Generator
7. After reattaching the fuel line to the engine, turn the fuel valve to the “closed” position until you are ready to start the generator. CAUTION: IF YOU ARE IN ANY REGARDING THIS PROCEDURE CONSULT A QUALIFIED DIESEL FITTER/MECHANIC. STEP 5- GROUND THE GENERATOR WARNING: FAILURE TO PROPERLY GROUND THE GENERATOR CAN RESULT IN ELECTROCUTION 1. -
Page 15: Starting The Generator
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the”Preparing the Generator for Use” section of this manual. WARNING: GENERATORS GIVE OFF CARBON MONOXIDE, A POISONOUS GAS THAT CAN KILL YOU QUICKLY. YOU CANNOT SMELL IT, SEE IT, OR TASTE IT. - Page 16 TO START THE GENERATOR PERFORM THE FOLLOWING STEPS: 1. Make sure no electrical devices are connected to the generator. • Such devices can make it difficult for the engine to start. 2. Check that the generator is properly grounded (See “Step 5- Ground the Generator”...
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Page 17: Using The Generator
8. Set the engine switch key to the “on” position. 9. Turn the engine key to the “start” position for about 10 seconds or until the engine starts. NOTE: If the engine does not start within 10 seconds, release the key and wait 15 seconds, then try again. -
Page 18: Some Notes About Power Cables
SOME NOTES ABOUT POWER CABLES When using extension cables, allow for a slightly higher rated wattage requirement by the electrical device. See the table below for recommended cables based on the power requirement of the electrical device. Device Requirements Cable Max. - Page 19 2. Turn off each device before plugging in. • Connect 115 Volt, single phase, 50 Hz loads to the 115 Volt sockets. • Connect 230 Volt, single phase, 50Hz loads to the 230 Volt socket. • Make sure that you attach appliances to the correct socket.
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Page 20: Dc Usage
DC USAGE The generator is equipped with a DC terminal. This terminal is not intended to charge automotive batteries. 1. Start the generator. See page 16 2. Make sure any appliance is turned off before connecting it to the generator. 3. -
Page 21: Manual Starting
MANUAL STARTING If for any reason the engine will not start using the above procedure, you can start your generator manually by carrying out the following. 1. Follow steps 1-7 on page 16. 2. Set the ignition key to the ON position. -
Page 22: Manual Stopping
MANUAL STOPPING 1. Turn off, then unplug all connected electrical devices. 2. Set the start/run lever to the STOP position. 3. Allow the generator to run for several more minutes with no electrical devices connected. This helps stabilize the temperature of the generator. 4. -
Page 23: Maintenance
MAINTENANCE Proper routine maintenance of the generator will help prolong its life. Please perform maintenance checks and operations according the schedules, See page 24. CAUTION: NEVER PERFORM MAINTENANCE OPERATIONS WHILE THE GENERATOR IS RUNNING. CLEANING THE GENERATOR Always try to use the generator in a clean, cool, and dry place. When the generator becomes dirty, clean the exterior with one or more of the following: •... -
Page 24: Maintenance Schedule
MAINTENANCE SCHEDULE RECOMMENDED USER MAINTENANCE SCHEDULE Operation Before First 20 Every 100 Every 500 Every 1000 each use Check fuel level Check oil level Check for oil leakage Check and tighten loose parts Change engine oil Clean fuel filter replace Clean oil filter replace if necessary... -
Page 25: Checking The Oil
CHECKING THE OIL The generator is equipped with an automatic shutoff to protect it from running with low oil. Nonetheless, the oil level should be checked before each use to ensure that the engines crankcase has sufficient lubrication. To check the oil level: 1. -
Page 26: Changing/ Adding Oil
CHANGING/ ADDING OIL Check the oil level before each use and change the oil according to the maintenance schedule See page 24. When the oil level is low, add oil until the crankcase is filled (the oil level reaches the lower lip of the oil filler opening). The oil capacity of the generator engine is 1.65 litres. -
Page 27: Replacing The Air Filter
REPLACING THE AIR FILTER Routine maintenance to the air filter helps maintain proper airflow. Replace the air filter according to the following steps every 250 or 500 hours or more often when using the generator in a dusty area. 1. Remove the access panel shown by removing the bolts with a 10mm wrench. -
Page 28: Clean The Fuel Filter
CLEAN THE FUEL FILTER The fuel filter helps prevent dirt in the fuel from entering the engine. Clean the fuel filter every 500 hours, or sooner if necessary. 1. Open the front door panel. 2. Turn the fuel valve to the “off” position. -
Page 29: Changing The Battery
CHANGING THE BATTERY WARNING: KEEP OUT OF REACH OF CHILDREN. WARNING: DO NOT CONNECT OR DISCONNECT THE BATTERY WHILE THE GENERATOR IS RUNNING. If the generator will not start, the battery may be flat. The battery can be recharged. However, if your battery will no longer hold a charge, you may need to replace it. -
Page 30: Troubleshooting
TROUBLESHOOTING Problem Cause Solution Engine will not No fuel in engine Turn fuel valve to “open” position start (handle pointing down) Air trapped in the fuel line Bleed fuel line Generator is out of fuel Add fuel Not enough oil in crankcase Add or replace oil Low-oil sensor failure Add oil, disconnect low-oil sensor, start... - Page 31 Generator runs Bad electrical device Try connecting a different device. but does not connected to generator. support all Generator is overloaded Perform these steps: electrical 1. Turn off all electrical devices. devices 2. Unplug all electrical devices. 3. Turn off generator. 4.
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Page 32: Specifications
SPECIFICATIONS DG6000DVES Engine Engine Model 186FA Type Diesel Displacement (cm Max. power output (HP/rpm) 8.8/3000 Start system (Hand Recoil / Electric) Fuel tank capacity (L) Fuel consumption (L/hr.) Maximum run time (h) @75% Load Engine oil capacity (L) 1.65 Guaranteed sound power (L... -
Page 33: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 34: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 35: Spare Parts List
SPARE PARTS LIST Below is a table of common spare parts.For a full parts list please contact our spare parts department on 020 8988 7400 Air Filter Element SJDG6000DVESG07 Recoil Starter SJDG6000DVESM18 Circuit Breaker AC SJDG6000DVESS07 Circuit Breaker DC SJDG6000DVESS11 Outlet Socket AC SJDG6000DVESS09 Outlet Plug AC...
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