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MiniFix
OWNER'S MANUAL
ECN-M0262 Rev. 1.1, Date 07-15-2013 Part #90-0913-100
PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703
Tel (888)-774-5844
Fax (562)-924-8318
PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619
Tel (609)-587-4200
Fax (609)-587-4201
www.palfinger.com
Visit our website at
for up to date information and notifications
If you received this product with damaged or missing parts,
Please contact PALFINGER Liftgates at (888)-774-5844
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Table of Contents
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Summary of Contents for Palfinger MiniFix
- Page 1 MiniFix OWNER’S MANUAL ECN-M0262 Rev. 1.1, Date 07-15-2013 Part #90-0913-100 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel (609)-587-4200 Fax (609)-587-4201 www.palfinger.com Visit our website at...
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Page 2: Table Of Contents
General Information ..................... 2 Safety Information ........................4 Basic Parts in Detail ........................ 6 General View of Liftgate ....................6 MiniFix Control System ....................7 3.2.1 Control System until June 2008 ..............7 3.2.2 Control System since July 2008 ..............8 Maximum Load and Placing of Load on Platform .............. - Page 3 Table of Figures Figure 1: MiniFix (General Overview) ....................6 Figure 2: Center Point of Load ......................9 Figure 3: Load Diagram (MiniFix 11) ....................9 Figure 4: 3 Button Side Control ......................10 Figure 5: Lube Points ........................ 15 Figure 6: Power Pack (Simplified View) ....................
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Page 4: Important Notes
Important Notes Your PALFINGER Liftgates MiniFix is a cargo van lift design, electro-hydraulically driven lift gate. The Hydraulic Power Unit (HPU) is easily accessible for service and exchange and is placed in a box underneath the Truck. -
Page 5: General Information
The liftgate is operated from a 3-button outside control which is located on the curbside of your truck. A standard 2-button hand held remote control is also supplied with the lift. A variety of different control options can be purchased with the PALFINGER Liftgates product. General Information REMEMBER! It is the fleet manager’s responsibility to educate the operator on the liftgate and its intended use. - Page 6 To push loads. • To carry people (Only the operator may travel on the platform). • To clear snow. • Please read through the operational and technical description of this PALFINGER Liftgate. Thank you for choosing PALFINGER Liftgates. Revision 1.1...
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Page 7: Safety Information
Safety Information This manual follows the Guidelines set forth in “ANSI Z535.4-2007” for alerting you to possible hazards and their potential severity. ! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ! WARNING indicates potentially hazardous situation which, if not avoided, could result in death or serious injury. - Page 8 We have designed this manual to illustrate the steps needed for the basic operation of this MiniFix liftgate. It also provides safety information and simple preventive maintenance tips.
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Page 9: Basic Parts In Detail
Basic Parts in Detail General View of Liftgate B16 - Sensor Main Frame Figure 1: of m Center of gravity of maximum load MiniFix (General Overview) Revision 1.1... -
Page 10: Minifix Control System
MiniFix Control System 3.2.1 Control System until June 2008 Description Part no. Cable for push button P-2005 043 Cab on-off switch P-1332 494 Sensor B13 for lift arm - 2 wire P-1404 177 Sensor B16 for platform - 3 wire... -
Page 11: Control System Since July 2008
3.2.2 Control System since July 2008 Description Part no. Cable for power pack P-2016 594 Cable for power P-2016 384 Cover with hinge P-2007 474 Sensor B13 for lift arm - 3 wire P-1332 476 Sensor B16 for platform - 4 wire P-2015 796 Cable for solenoid valve P-67254198... -
Page 12: Maximum Load And Placing Of Load On Platform
Maximum Load and Placing of Load on Platform All PALFINGER Liftgates are rated up to a maximum load. The point of maximum load is rated at a defined distance. The center point of maximum load is at 24” from start of Truck Body, as shown in Figure 2. -
Page 13: Operation Of Liftgate
Operation of Liftgate Before use: Turn Control power to “ON”, the L.E.D.’s will light up inside the cab. All liftgate functions can be controlled with the 3-button outside control, which is mounted on the curb side of the vehicle. Operation by 3 Button Side Control Always observe the platform’s operating range when opening. - Page 14 Revision 1.1...
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Page 15: Operation By Hand Held Remote Control
Operation by Hand Held Remote Control The Hand Held Remote Control allows you to lower the gate down and lift it up. It has no tilting function. 1. Lifting Up: Push button number 1 2. Lowering Down: Push button number 2 DOWN Operation by Foot Control (optional) DOWN:... -
Page 16: Operation By Wireless Hand Held Remote (Optional)
Operation by Wireless hand Held Remote (optional) 1) By pushing the “START” button the remote will be activated. 2) Each function has a separate button. Function is displayed on the button. 3) After finishing using the gate, push the red “STOP” button. The wireless remote control will be deactivated. -
Page 17: Preventive Maintenance And Quick Check
Remember that the secret to a long life of your PALFINGER Liftgate is to maintain it through preventive care. * Recommended bases for... -
Page 18: Lubrication
Lubrication Properly lubricated, the PALFINGER Liftgates MiniFix liftgate will ensure longevity. Therefore, lubricate the lift at the same time as the truck. Grease more frequently if the liftgate is heavily used. The liftgate should be greased every 1200 cycles (depending on use – estimated every 3 month). -
Page 19: Checking And Changing The Oil
6.2.2 Checking and Changing the Oil Check the quality of hydraulic fluid. If bad, take the following steps to change the oil. To begin, lower gate to ground and tilt platform down. Open the power pack, so you can reach the oil filler cap. Unscrew the oil drainage bolt (bottom of tray) and let the fluid drain out of the reservoir into an approved container. -
Page 20: Quick Check List
12. When doing daily checks and you find any kind of damage that can make the use of the liftgate dangerous, it must be repaired before using. All repairs should be made by an authorized technician. Use only original spare parts. If in doubt contact your PALFINGER Liftgates distributor or call PALFINGER Liftgates directly. -
Page 21: Troubleshooting
Troubleshooting ATTENTION: Dangerous injuries possible from tools short circuiting main battery connections. Please check the following points before looking for faults: • Please change oil after working on hydraulic unit (removal of valves, opening of cylinder etc.) • There is a possibility of injury if somebody other than an authorized technician works on the electrical system! •... - Page 22 2. Check the circuit breaker at the main batteries. Every truck has a circuit breaker on top of the main battery. If equiped, or a trailer, you will also find an auxiliary battery kit as shown in the pictures below (“Truck Battery” and “Auxiliary Battery”). If circuit breaker reset arm is popped out, push it back in as shown on the decal ATG-BKR next to your breaker or on battery box lid.
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Page 23: On-Off L.e.d.s Are On But All Functions Are Dead
Please replace fuse when metal bridge is broken Open these caps to check the fuse 5. Is the connection to ground in power pack OK? Is the ground connection from the tail lift to vehicle OK? 6. Check the oil level in the power pack reservoir. 7. -
Page 24: Platform Tilts Down Before It Reaches The Ground
b) Unplug J-1 (Main power), wait 10 seconds and plug J-1 back to the board (Reset the board). c) Plug each connector back, one at a time and check functions of gate after plugging in each. Make sure, the wire is always parallel with top of the platform. -
Page 25: Possible Cause & Remedy Of Lift Gate Malfunction
Possible cause & remedy of lift gate malfunction FAULT POSSIBLE CAUSE REMEDY Red warning lights do not flash 1. Control Device is defective 1. Replace when starting up 2. PC-Board is defective 2. Replace Warning lights do not flash when 1. - Page 26 Platform does not tilt or very 1. Flow valve R5 or shuttle valve 1. Adjust or Replace unsteadily after reaching jam or defective ground 2. Tilt angle switch B13 is adjusted 2. B13 Sensor is defective or its incorrect or defective tilt angle is incorrectly set 3.
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Page 27: Electrical And Hydraulic Schematic
Electrical and Hydraulic Schematic 7.3.1 Wiring Diagram Liftgate Mount Frame Main Truck Batteries Circuit To Ignition Breaker Switch Ground Battery Ground Isolator Main (if applicable) Circuit Disconnect Aux. Batteries Breaker (if applicable) applicable) (Second Battery Shown for heavy applications Only) Ground Circuit breaker MUST be fastened securely Figure 7: Main Wiring... -
Page 28: Electrical Schematic
7.3.2 Electrical Schematic Figure 8: Electrical Schematic Revision 1.1... -
Page 29: Connector Overview
7.3.3 Connector Overview Figure 9: Connector Overview Revision 1.1... -
Page 30: Hydraulic Schematic
Pressure Relief 2850 PSI Lift: M 200 bar Lower: S1+ S5 Tilt Up: M+S5 Tilt Down: S3 Horiz. Open: M+S3 Datum Hydraulic Schematic MBB Interlift Minifix 15939 Piuma Ave Cerritos, CA 90803 HACKBARTH 01.08.08 Figure 10: Hydraulic Schematic Revision 1.1... -
Page 31: Needed Information For Ordering Spare Parts And Repairs
Designation and number of the spare part in accordance with the spare parts list. Designation and number marked on the individual component (if available). Repairs Parts sent to PALFINGER Liftgates to repair must be accompanied by a letter (in separate cover) giving details and scope of the repairs required. Revision 1.1... -
Page 32: Warranty
PALFINGER Liftgates provides warranty as part of its conditions of delivery. Spare part deliveries are first of all billed. PALFINGER Liftgates then issues credit for all or part of the invoiced sum, when PALFINGER Liftgates has been able to determine that the warranty claim is justified as defined by its warranty conditions. -
Page 33: Contact Address
Contact Address PALFINGER Liftgates, LLC. 15939 Piuma Ave Cerritos, CA 90703 Phone: (562)-924-8218 Fax: (562)-924-8318 E-mail (parts order): customerservice@PALFINGER.com E-mail (technical support): technicalservice@PALFINGER.com PALFINGER Liftgates, LLC. 572 Whitehead Road Trenton, NJ 08619 Phone: (609)-587-4200 Fax: (609)-587-4201 E-mail (parts order): customerservice@PALFINGER.com E-mail (technical support): technicalservice@PALFINGER.com...
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