Related Manuals for Workhorse CUT810C
Summary of Contents for Workhorse CUT810C
- Page 1 Owner’s Manual CUTLASS SERIES Models: CUT68C and CUT810C 67-1610 Rev J15 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 2 We will not be responsible for damages that occur during transportation. If there are damages immediately notify the driver, file a claim with the carrier and call Workhorse Products.
- Page 3 Power: Electric, 1 Phase, 220V, 50-60HZ, 13 AMPS; Air 100 PSI (6.9 BAR), 5 CFM (142 L/M) Diameter: 12'6" (3.8M) Weight 3,120 Lbs(1,415KG) Speed 750-850 (60-70 Doz) Per Hour CUT810C 8 Color, 10 Station Electric Index, Pneumatic Heads Max Print Area: 20X20" (51X51CM) W/ Every Other Head 32X20" (81X51CM) Power: Electric, 1 Phase, 220V, 50-60HZ, 16 AMPS;...
- Page 4 Safety Procedures Safety Procedures Introduction Introduction Operation of Machine The Cutlass incorporates modern electronic technology with sophisticated pneumatic indexing and an ex- tremely precise registration system. The Cutlass also provides smooth and efficient operation with excellent print quality and unsurpassed functionality. It is important that the operation and maintenance of your new machine follow the guidelines specified in this manual.
- Page 5 Safety Procedures Introduction Workhorse Products has set forth all efforts to design and manufacture safe and dependable machines. However, it is impossible to predict all situations and circumstances that may cause dangerous conditions. Therefore, Workhorse Products requires all operators and maintenance personnel use every means possible to ensure the safe operation of the machine which will, in turn, ensure the safety of the personnel.
- Page 6 Safety Procedures Safety Procedure WARNING RISK OF ELECTRICAL SHOCK! Turn ALL power to unit OFF before service. All service should be done by, or under the supervision of a trained technician. SAFETY FIRST: DURING AN EMERGENCY SITUATION: Safety is essential to properly utilize the Cutlass. Push the emergency stop button or The equipment is made of heavy moving parts and disconnect the safety cables.
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Page 7: Touch Screen Controls
3. The systems button is located to the left of the language button, which controls: A. “Check for Updates” - Will check the Workhorse cloud system for firmware updates (Wi-Fi connection required) B. “Register Machine” - Resister the machine online. - Page 8 Touchscreen Controls A—“Full Auto” mode will automatically index the ma- chine after the prior print sequence has finished. This mode eliminates the use of the foot pedal or the “Continue” button to begin the next print sequence. In “Full Auto” mode the foot pedal acts as a “Skip Shirt” button.
- Page 9 Touchscreen Controls A. “Rapid Strokes” - This function will not lower the table between multiple print strokes on the same head. The item will remain against the screen as the head floods the ink and prints again. The “Rapid Stroke” function can significantly increase production. B.
- Page 10 H. “Flash Head” - Selecting this button will prevent the machine from flooding or printing on a head that contains a flash cure. This button is necessary when working with a Workhorse Flashback in the heads-up position or any flash unit that does not plug into the flash jack on the print arm control panel.
- Page 11 Touchscreen Controls The “Timers” menu allows the operator to set timers that can be used to adjust the press. “Index Dwell” - Delays the machine before it indexes again in (A) “Full Auto” mode. This function slows the ma- chine to allow more time to unload and load the press before the print cycle completes.
- Page 12 “off” screen. “Register Machine” - By pressing this the tablet will bring the user to the Workhorse website to register the machine. Registering is important because it makes it possible for the machine to receive system updates and connect with Workhorse maintenance.
- Page 13 The “Print Arms” section allows the operator to change the physical I/O ports for each print head. This function can be useful if a problem arises with an I/O port on the press. Workhorse Products technical support is available to assist with this function.
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Page 14: Image Placement
Image Placement _________ 1/2” ___________________________ Workhorse Products Screen Making Suggestions: Screens should be pre-registered. The image should be centered side to side. The highest printed part of the image should be at least five and one half inches from the top outside edge of the screen frame. - Page 15 Micro Registration MICRO LOCKING HANDLES: Loosen these handles to move the screen and perform micro adjustments. FRONT MICRO LEFT / RIGHT ADJUSTMENT: Turning this knob counter-clockwise causes the image to shift to the left on the garment being printed. Turning the knob clockwise causes the image to shift to the right on the garment being printed.
- Page 16 Micro Registration Before setting up the job, adjust the knobs so that the arrow is in the center of the square. The micro adjust being centered signifies there is plenty of micro adjustment to properly register the job. The rear micro is equipped with side to side adjust- ments for micro adjustment.
- Page 17 Micro Registration After screen alignment is completed, lock the screen clamps to hold the screen in registration. The control panel on top of the print head triggers the pneumatic cylinders to lock down the clamp bars. 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 18 Print Head Controls Squeegee and Floodbar Pneumatic Lock Rear Screen Clamp Lock or Unlock Front Screen Clamp Lock or Unlock Flood Speed Control Print Speed Control Manual Test Print Index Tables Table Up Quartz Flash Connection 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 19 Print Head Controls Manually test a stroke while setting up a design. Press and hold the button for one second to activate. The table is cycled by pushing and holding the button with the shirt icon with arrows on each side for three seconds. The machine will rotate in the direction that was specified earlier.
- Page 20 Print Head Controls The toggle valve locks and unlocks the squeegee and floodbar into position. The pair of toggle valves locks and unlocks the screen clamps. Each valve operates either the front or rear screen clamps. Each print head has a stroke length adjustment. The sensors on the squeegee carriage read this information to determine when to limit the carriage travel.
- Page 21 To decrease air pressure, turn the knob counter-clockwise. The air pressure is displayed on the gauge located on the front of the housing. Workhorse Products recommends an initial setting of 35-40 PSI. Thicker inks may require increased pres- sure for optimal results.
- Page 22 Squeegee and Floodbar To install the squeegee and floodbar, align the notch in the top of the squeegee and floodbar with the clamps and slide to the left. Install the floodbar first, followed by the squeegee. Lock the squeegee and floodbar into position using the switch located on the print head control panel. 3730 E.
- Page 23 Squeegee and Floodbar This image shows the backside of a floodbar. Notice the notches and clamp cylinder lockdowns for installation. 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com...
- Page 24 Squeegee and Floodbar Set the angle of the squeegee and floodbar after installation. Workhorse Products recommends setting the squeegee angle at 10 degrees and the floodbar angle at 20 degrees. To adjust the angles, loosen the black levers on the adjust- ment flange and twist the bar the squeegee and floodbar are mounted to.
- Page 25 Squeegee and Floodbar .008 Gap Set the squeegee and floodbar pressure after setting the proper angle to avoid damage to the screen mesh 1. Push down on the pressure adjust knobs to ensure the floodbar is not contacting the mesh. 2.
- Page 26 Off Contact The machine’s off contact is factory set for most printing operations and is adjustable if needed. To adjust the off contact, adjust the metal tabs that are located on the wheel. Each tab has two sides and either side may be used. Rotating the tabs under the ring will increase the off contact.
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Page 27: Control Arm
Control Arm The control box is telescopic. It can be adjusted in or out by loosening the handle located on the side of the control arm. 3730 E. Southern Avenue, Phoenix, AZ 85040 USA 800-778-8779 Workhorseproducts.com... -
Page 28: Pallet Leveling
Pallet Leveling What is needed: Two 9/16” combination wrenches. Two 1” square 31” long steel tubing, OR 31” long screen frame with mesh. Set-Up Inspection: Insert a 31" screen OR two pieces of 1” steel tubing into the screen clamps. When using steel tubing align the outside edges of the steel one inch from the outside edges of the screen clamp. -
Page 29: Maintenance
Please ensure that the air dryer attached to your air supply is rated for the correct capacity. Component failure caused by moisture in the air supply is not covered by the manufacturer warranty. NOTE: Please ensure that the air being delivered to your press is free of any moisture. Workhorse Products recommends the following maintenance be performed: 1. -
Page 30: Limited Warranty
Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by cus- tomer. All warranties initiate from date of shipment to original customer. Replacement parts are covered for the term of the equipment warranty period.