Hyundai Sonata Hybrid 2011-12 Emergency Response Manual
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Hyundai Sonata Hybrid 2011-12 Emergency Response Manual

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Summary of Contents for Hyundai Sonata Hybrid 2011-12

  • Page 1 Emergency Response Guide...

  • Page 2: Table Of Contents

    ..............Hyundai Sonata Hybrid...

  • Page 3: Introduction

    Introduction Foreword: Hyundai has high standards and is dedicated to the safety of our customers and emergency responders alike. Hyundai is providing this hybrid vehicle information as a result of our commitment to safety. Document Purpose: The purpose of this document is to familiarize emergency responders and the towing/roadside assistance industry with the proper methods to treat the Hyundai Sonata Hybrid in an emergency situation.

  • Page 4: Sonata Hybrid Identification

    The Sonata Hybrid can be identified by unique badging found on the exterior of the vehicle. On the front of the vehicle is the Hyundai logo, a slanted, stylized 'H' with a blue background, there is a blue drive badge on each of the front fenders, and on the passenger side of the trunk lid there is a hybrid badge.
  • Page 5 The VIN is located on the driver’s side windshield cowl and the driver’s side door pillar. The number 4 in the character of the VIN indicates that it is a hybrid. XXXXXXX XXXXXXXXX 8th position Hyundai Sonata Hybrid Page 3...
  • Page 6 Sonata Hybrid Identification Engine Compartment Unlike the conventionally powered Sonata, the Hybrid version has a plastic engine cover with “hybrid” clearly shown on it. Additionally, there are orange colored high- voltage electrical cables in the engine compartment. Page 4 Hyundai Sonata Hybrid...
  • Page 7 FRONT REAR Other Notable Features Unlike the conventional Sonata, the Hybrid has an Active Air Flap behind the front bumper. This large black frontal area distinguishes the Hybrid from its conventional counterpart. Hyundai Sonata Hybrid Page 5...

  • Page 8: Interior Visual Identification

    Motor is being powered. The READY Indicator is visible when the ignition is ON and either the gasoline engine or the Electric Drive Motor is running. Lastly, the Energy Monitor can be seen when the ignition is EV Mode Indicator Hybrid Logo Energy Monitor Ready Indicator Page 6 Hyundai Sonata Hybrid...
  • Page 9 Air is pushed out through a duct that exits to the exterior through a vent in the left rear wheelwell opening. This vent is not easily seen or accessible to emergency responders. Hyundai Sonata Hybrid Page 7...

  • Page 10: Vehicle Systems Overview

    Lithium-ion (LiPo) 270 Volt Transmission: Automatic Seating Capacity: Vehicle Component Locations: High-Voltage Battery Assembly 12V Auxiliary Battery High-Voltage Cable Hybrid Starter Generator (HSG) Fuel Tank Fuel Line Electric AC Compressor Hybrid Power Control Unit Electric Drive Motor Page 8 Hyundai Sonata Hybrid...

  • Page 11: Vehicle Components

    HV battery up to the front of the vehicle where they connect to the Electric Drive Motor and other HV components. Hyundai Sonata Hybrid Page 9...
  • Page 12 HV battery needs charging. As this is one of the major components of the HV system, its electrical connection via an orange HV cable is clearly visible. Page 10 Hyundai Sonata Hybrid...

  • Page 13: Hybrid System Operation

    The Hybrid Sonata is a full hybrid. Depending upon acceleration needs and driving conditions, it can be propelled by either the gasoline engine or the Electric Drive Motor, or a combination of both. Charging is accomplished through regenerative braking during deceleration or by obtaining power from the HSG. Hyundai Sonata Hybrid Page 11...

  • Page 14: High-Voltage Electrical Isolation

    High-Voltage Battery. It controls the battery cooling fan to ensure proper battery operation. In addition, if a system fault occurs, the BMS turns off the PRA to protect the system. Shown with back Seat Removed Page 12 Hyundai Sonata Hybrid...

  • Page 15: Supplemental Restraint System (Srs)

    Side Impact Thorax Passenger Frontal Side Impact Thorax Type Location Frontal Driver Side Frontal Passenger Side Side Impact Thorax Driver Side Side Impact Thorax Passenger Side Side Impact Curtain Driver Side Side Impact Curtain Passenger Side Hyundai Sonata Hybrid Page 13...
  • Page 16 • Unintentional deployment of SRS components can result in serious injury or death. Do not cut through any SRS component. • SRS components can remain powered and active for up to 3 minutes after the 12V electrical system is shut off or disabled. Page 14 Hyundai Sonata Hybrid...

  • Page 17: Emergency Response Procedures

    Responders must always be sure to inspect all sides of the vehicle, as well as using the identifiers found under the hood and in the interior of the vehicle. Hyundai Sonata Hybrid Page 15...

  • Page 18: Immobilize

    Instructions for immobilizing the vehicle are shown below. Place Vehicle in Park Chock the Wheels Engage Parking Brake Page 16 Hyundai Sonata Hybrid...

  • Page 19: Disable

    START/STOP Button Vehicle 1st time AMBER ACCESSORY 2nd time BLUE 3rd time Brake Pedal Applied and Transmission in Park Press Engine LED Color on Engine State of START/STOP Button START/STOP Button Vehicle 1st time BLUE START Hyundai Sonata Hybrid Page 17...
  • Page 20 Pull the Plug Out Secondary Method: Remove fuse or relay, disconnect the 12V Auxiliary Battery, and remove the Service Disconnect Plug. 1. Open the hood. 2. Remove the engine compartment fuse box cover. Engine Compartment Fuse Box Location Page 18 Hyundai Sonata Hybrid...
  • Page 21 5. Complete the steps shown below to remove the Service Disconnect Plug from the HV Battery. Locate the Service Disconnect inside Trunk Release the Latch Move the Lever Down Pull the Plug Out Hyundai Sonata Hybrid Page 19...
  • Page 22 Do not cut through any SRS Component. • Failure to shut down and disable the SRS system prior to emergency operations or cutting through SRS Components can result in serious injury or death. Page 20 Hyundai Sonata Hybrid...

  • Page 23: Extrication

    There are no high-voltage cables or components in areas that are considered standard cut points. Extrication personnel should always visually inspect the area being cut to ensure no SRS or high-voltage components are compromised. Hyundai Sonata Hybrid Page 21...

  • Page 24: Firefighting

    Firefighting: After Initial Emergency Response Procedures have been applied, Firefighting Procedures may begin. Hyundai recommends that each response team follow their own department’s standard operating procedures for fighting vehicle fires in combination with the Sonata Hybrid specific details that are covered in this section.

  • Page 25: Submersion

    This is a benefit of the design of the Sonata Hybrid’s high-voltage electrical system. It is designed to maintain its isolation from the vehicle’s chassis and the surrounding area. Hyundai Sonata Hybrid Page 23...

  • Page 26: High-Voltage Battery Damage/Spills

    In an emergency, refer to the manufacturer’s MSDS. For HV Battery Chemical Emergency Spill, Leak, Fire, Exposure, 1-800-424-9300 Accident Call CHEMTREC Day or Night Within USA & Canada: Disposal of Damaged HV Battery Pack: Contact a local authorized Hyundai dealer. Page 24 Hyundai Sonata Hybrid...

  • Page 27: First Aid For Electrolyte Exposure

    Eye Contact: Rinse eyes with water for 15 minutes. Skin Contact: Wash area thoroughly with soap and water. Inhalation Remove the victim and leave the area immediately to avoid further exposure. Ingestion Compel the victim to drink milk or water and induce vomiting. Hyundai Sonata Hybrid Page 25...

  • Page 28: Towing/Jump Starting

    The Sonata Hybrid is no different from a conventionally powered gasoline engine vehicle with regard to towing. If emergency towing is necessary, Hyundai recommends having it done by an authorized Hyundai dealer or a professional tow-truck service. Proper lifting and towing procedures are necessary to prevent damage to the vehicle.

  • Page 29: Jump Starting

    12V Auxiliary Battery. Note that the gasoline level of the battery as this may cause the engine may start at any time when the ignition battery to rupture or explode causing is in the ready position. serious injury. Hyundai Sonata Hybrid Page 27...

  • Page 30: Appendix A

    Appendix A MATERIAL SAFETY DATA SHEET HL Green Power MATERIAL SAFETY DATA SHEET Model YF&TF Battery Module Assembly 1. Chemical Product and Company Identification Product Identification HL Green Power Battery Module Assembly Manufacturer HL Green Power. Ltd. Sam-dong, Uiwang-si, Gyeonggi-do, 437-815, Korea Emergency Telephone Number 82-31-596-8214 2.
  • Page 31 MATERIAL SAFETY DATA SHEET HL Green Power b. Base Plate, Pack Cover etc. Composition Ingredients CAS Number Iron 99.66 7439-89-6 Manganese 0.19 7439-96-5 Carbon 0.03 7440-44-0 Ethylene-vinyl acetate copolymer 0.02 24937-78-8 0.01 Phosphorus 0.01 7723-14-0 Sulphur 0.0077 7704-34-9 2-Ethylhexyl acrylate 0.005 103-11-7 Ethyl-acetate...
  • Page 32 MATERIAL SAFETY DATA SHEET HL Green Power 3. Hazards Identification Emergency Overview May explode in a fire, which could release hydrogen fluoride gas. Use extinguishing media suitable for materials burning in fire. Primary routes of entry Skin contact Skin absorption Eye contact Inhalation Ingestion...
  • Page 33 MATERIAL SAFETY DATA SHEET HL Green Power 4. First Aid Measures Inhalation Not a health hazard. Eye contact Not a health hazard. Skin contact Not a health hazard. Ingestion If swallowed, obtain medical attention immediately. IF EXPOSURE TO INTERNAL MATERIALS WITHIN BATTERY DUE TO DAMAGED OUTER CASING, THE FOLLOWING ACTIONS ARE RECOMMENDED ;...
  • Page 34 MATERIAL SAFETY DATA SHEET HL Green Power 5. Fire Fighting Measures General Hazard Battery is not flammable but internal organic material will burn if the battery is incinerated. Combustion products include, but are not limited to hydrogen fluoride, carbon monoxide and carbon dioxide. Extinguishing Media Use extinguishing media suitable for the materials that are burning.
  • Page 35 MATERIAL SAFETY DATA SHEET HL Green Power 8. Exposure Controls / Personal Protection Engineering controls Keep away from heat and open flame. Store in a cool dry place. Personal Protection Respirator Not required during normal operations. SCBA required in the event of a fire. Eye/face protection Not required beyond safety practices of employer.
  • Page 36 MATERIAL SAFETY DATA SHEET HL Green Power Stability and Reactivity Reactivity None Incompatibilities None during normal operation. Avoid exposure to heat, open flame, and corrosives. Hazardous Decomposition Products None during normal operating conditions. If batteries are damaged, hydrogen fluoride and carbon monoxide may be released. Conditions To Avoid Avoid exposure to heat and open flame.
  • Page 37 MATERIAL SAFETY DATA SHEET HL Green Power Disposal Considerations California regulated debris RCRA Waste Code Non-regulated Dispose of according to all federal, state, and local regulations. Transport Information UN No.3480 Class 9 Proper Shipping Name : Lithium-ion Batteries Regulatory Information OSHA hazard communication standard (29 CFR 1910.1200) Hazardous Non-hazardous...
  • Page 39 On the front of the vehicle is the Hyundai logo, a slanted, stylized 'H' with a blue background, there is a blue drive badge on each of the front fenders, and on the passenger side of the trunk lid there is a hybrid badge.
  • Page 40 Hyundai Sonata Quick Reference Guide Brake Pedal Not Applied Vehicle Component Locations: Press Engine LED Color on Engine State of START/STOP START/STOP Button Vehicle Button 1st time AMBER ACCESSORY 2nd time BLUE 3rd time Brake Pedal Applied and Transmission in Park...
  • Page 41 Hyundai Sonata Quick Reference Guide 4. Disconnect the 12V Auxiliary Battery, which is located in the trunk. NOTE: Before disconnecting the 12V Auxiliary Battery, if necessary, lower the windows and unlock the doors. Once the 12V Auxiliary Battery is disconnected, the window and door lock controls will not operate.
  • Page 42 © 2012 Hyundai Motor America All rights reserved. This document may not be altered without the written permission of Hyundai Motor America. Document No. YFHEV101_REV-1...

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