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Hydrajaws 2000/C Operating Instruction

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Safety
Lifeline Tester
Operating Instruction

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Summary of Contents for Hydrajaws 2000/C

  • Page 1 Safety Lifeline Tester Operating Instruction...
  • Page 2 1. With the cable tester clamp side up, remove the 6 cap head 2. Slide the cable through the slots, replace the top clamp plate screws and the top plate clamp using the 6mm llen key. and the 6 cap head screws and tighten up using the 6mm llen (Figures 1 and 2).

  • Page 3: Figure

    3. Remove the 150 load spreading bridge with adjustable 5. Remove the M12 round locking adaptor from the inside slot feet by unscrewing the 2 M4 cap screws on the underside of on the bottom of the portable tensioner by first unlocking / the unit.

  • Page 4: Figure

    6. Remove the operating ball handle from the tester by unscrewing anti-clockwise taking care not to remove the bearing and pressure washers. (Figures 9, 10, 11 and 12). Figure 11 Figure 9 Figure 12 Figure 10...

  • Page 5: Figure

    8. ttach the 0-25kN gauge to the Model 2000/C tester by 7. Fit the M22/ F hexagon operating nut in place of the handle. pulling back on the body coupler and clicking into place. Turning (Figures 13 and 14). the gauge will allow for easy reading (gauge only moveable with coupler system fitted).

  • Page 6: Figure

    9. The Model 2000/C test should be located over the button 10. Operate with adaptor on the opposite end to the swage under test. (Figures 17 the M22 ratchet and 18). spanner to progressively increase the load on the swage and note the readings on the gauge.

  • Page 7: Figure

    11. The following can be used with the appropriate L/H or R/H nut. (Figure 21). 85160-00 R/H threaded swage 85162-00 L/H threaded swage 20502-00 Extended L/H swage Figure 24 RH/LH nut Figure 21 12. The following can be used with the supplied collar. (Figures 22, 23, 24).

  • Page 8: Figure

    Swage Joiner: use of the extra cable clamp is required. (Figures 25, 26, 27, 28). Please note the difference of the ends of the clamp as it is designed to locate slightly over the end block. Figure 27 Figure 25 Figure 28 Figure 26...
  • Page 9 11.2 mm. Any swages greater than 11.2 mm must be rejected. It is recommended that the Hydrajaws test kit is used to perform all the proof tests described below. For swage testing, apply the recommended test load and hold for 3 minutes, checking for any slippage of the cable from the swage.

  • Page 10: Figure

    15. Testing procedure of non “slip indicator” cable swages. (Figures 29, 30, 31, 32, 33). Remove the extension bars by unscrewing the 2 6mm cap head screws using the 5mm ball driver. Place the kurled adaptor into the end of the block and fix with the 3mm countersunk screw and collar.

  • Page 11: Figure

    Figure 33 Figure 32...

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Safety lifeline tester2000

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