Page 1 Operating Instructions Mobile Excavator B95W Original - Operating Instructions From Product Identification Number TW09540100> MUB67ENMA00100 (5780213263) 01/01/2017...
Page 3: Table Of Contents
3.15 Working in the vicinity of underground power lines ..... . . 37 B95W 1 / 306 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 4 Warranty ............115 2 / 306 B95W 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 5 Starting and switching off the engine ........213 B95W 3 / 306 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 6 9.2.14 Supports ............289 4 / 306 B95W 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 7 11 Index ..............301 B95W 5 / 306 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 8 Table of contents 6 / 306 B95W 01_Inhaltsverzeichnis_enIVZ.fm - V1.0 - 1.8.17...
Page 9: Introduction
• Personnel responsible for attaching loads • Apprentice staff • Crane operators • Waste disposal staff The level of knowledge each target group must have is defined below. Apprentice staff must • have undergone an induction. B95W 7 / 306 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 10 See chapter “Environmental protection regulations”. • have been instructed in how to carry out the necessary maintenance work by completing machine and operations training provided by Yanmar or by someone that has been appointed by Yanmar. 8 / 306 B95W 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 11 • have sound school education and professional training. • have been trained by Yanmar for service work on the machine. • have received training and instruction concerning what to do in the event of a malfunction.
Page 12 • have the necessary knowledge to dispose of materials safely and in an environmentally friendly manner. • be informed about structural particularities (residual energy) by service staff who are authorized by the manufacturer. 10 / 306 B95W 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 13: Notes On Using The Operating Instructions
Non-compliance may lead to malfunctions. Abbreviations employed Abbreviation Meaning B95W B95W wheeled excavator standard B95W AL B95W wheeled excavator with all-wheel steering B95W S B95W wheeled excavator - high-speed version B95W 11 / 306 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 14: Proper Use
The operator must also follow the enclosed operating instructions for externally supplied components. The permissible operation temperature is between -15 °C and +48 °C. Improper use Using the Yanmar machine for the following types of work is deemed to constitute unintended use: • Transport of persons •...
Page 15: Warranty
Replaceable attachments manufactured by Yanmar or third-party manufacturers may only be installed and used if Yanmar deems these suitable for mounting on the earth-moving machine in question. In all other cases, special written approval is required from Yanmar. B95W 13 / 306 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 16 Furthermore, safety laws governing work in particular locations (tunnels, adits, quarries, pontoons, contaminated areas, etc.) must likewise be observed. 14 / 306 B95W 02_Einleitung_en.fm - V1.0 - 1.8.17...
Page 17: Safety
WARNING WARNUNG Caution Indicates a potentially hazardous situation which, if the safety regulations are not observed, may result in property or equipment damage, or minor or moderate personal injury. CAUTION B95W 15 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 18: Description Of Symbols And Danger Signs
If the required precautionary measures are not taken, personal injury due to crushing may occur. Warning: risk of falling If the required precautionary measures are not taken, personal injury may occur due to falling. 16 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 19: Mandatory Signs
If the required hearing protection is not worn during work, hearing defects may result. Work with respiratory protection If the required respiratory protection is not worn during work, this can be harmful to health. B95W 17 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 20 If the required safety belt is not worn during work, personal injury may result. Work with protective headgear If the required headgear is not worn during work, head injuries may result. 18 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 21: Locations Of Safety Signs
Risk of injury/burns from exploding battery or contact with battery acid (near battery) Risk of arms and hands becoming entangled in rotating parts Risk of injury by falling from the machine Activate overload warning device B95W 19 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 22 Risk of arms and hands becoming entangled in rotating parts Risk of injury from the articulated area Risk of injury from the excavator arm or the dipper Risk of arms and hands becoming entangled in rotating parts 20 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 23 Risk of injury from pressurized containers Risk of burning from hot surfaces Risk of injury from the articulated area Risk of injury from fluids spraying out, which may get underneath the skin Emergency exit B95W 21 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 24: Safety Sign
Risk of injury by and hands falling from the becoming machine entangled in rotating parts Turn the Use access steps machine off and ladders and remove the provided key prior to maintenance work 22 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 25 Do not touch hot Keep well clear of surfaces. leaks and Allow the blowholes. machine to cool Release the before pressure before performing any disconnecting maintenance hydraulic lines. work. B95W 23 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 26 Risk of scalding Tipping risk from hot, pressurized fluids Do not unscrew Always fasten the the cover of the safety belt combined cooler in a heated state 24 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 27 Use mild detergents and water to clean the safety signs. Do not use any cleansers that contain solvents. Always specify the machine serial number and language when ordering safety signs. B95W 25 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 28: Pictograms
Air filter indicator Rotating beacons Hydraulic hammer Dozer blade Working hydraulics shut-off Float position dozer OFF switch overload blade warning device Travel speed SLOW Travel speed FAST Hydraulic quick-attach Auto-idling system system 26 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 29 Boom height limitation Grease gun Suspension points for Do not use for loading by crane loading of cranes Lashing points First-aid kit Signal horn Fire extinguisher Tab. 3-1 Pictograms B95W 27 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 30: Personal Safety
Personnel responsible for attaching loads: • Protective gloves • Safety glasses • Safety footwear • Protective clothing • Protective helmet Crane operators: • Protective gloves • Safety glasses • Protective clothing • Safety footwear 28 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 31: Workspace Safety
Shut down the engine and pull out the ignition key. Close the vandalism guard (canopy). (option) Put the exit barrier (left-hand armrest) in the upright position. Lock the windows and the doors. B95W 29 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 32: General Safety Notes
If necessary, the soil involved must be removed. Properly dispose of binding agent and excavated material and comply with valid environmental regulations. 30 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 33: Operation
Fasten the safety belt when working and pay attention to sufficient distance from the surroundings. Open and lock the driver's door only from the driver's seat. Where necessary, take breaks to avoid tiredness. Switch off the engine before leaving the vehicle. B95W 31 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 34: Hazard Zone
The machine should only be operated if the site that is being driven and worked in is sufficiently lit. 32 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 35: Transporting Persons
Combined operations, namely driving and lifting at the same time, are not allowed. The machine may only be driven with 60% of its static tipping load. B95W 33 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 36: Stability On Sloping Ground
Working with a grab or log clamp Only move the machine at low speed and in the transport position. Avoid steering and swinging abruptly. Pick up the log at its center of gravity. 34 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 37: Drive Operation
Outside areas covered by general traffic regulations, e.g., on factory premises or construction sites, the equipment operator is responsible for ensuring that traffic regulations are applied in the proper manner. The same principle applies with regard to driver's license requirements. B95W 35 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 38: Working Operation
Only use the machine with the log clamp if no persons are endangered and if the machine is equipped with a canopy (FOPS) and a front guard has been mounted on the operator's compartment. When using the hammer, close the windows and doors. 36 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 39: Working In The Vicinity Of Underground Power Lines
350 kV to 500 kV 7.6 m over 500 kV to 750 kV 10.7 m over 750 kV to 1,000 kV 13.7 m Unknown min. 13.7 m Tab. 3-3 Prescribed safety distances B95W 37 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 40: Operating In Enclosed Spaces
Working height restrictions When operating the machine in • enclosed spaces, • under facades, • and under high-voltage lines the working height may be restricted. Avoid causing damage by maintaining sufficient distance. 38 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 41: Interruptions In Work
For earth-moving machines, these are: • Secure attachment of a load-bearing medium • Carrying capacity table • Overload warning device • Line break safeguard on boom cylinder and dipper stick cylinder B95W 39 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 42 (direct the load using the rope). In case of danger, turn off the engine so that the load completely stops moving. The machine operator is responsible for deciding on the most suitable approach. 40 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 43: Changing Work Attachments, Maintenance, And Repairs
Shut down the engine before any maintenance and repair work. These requirements may only be ignored in the case of maintenance or repair work which cannot be performed without the engine/motor(s) running. B95W 41 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 44 Put the machine into the park position before any work on the working floodlights. When stepping up into or out of the vehicle, use the designated steps, surfaces, and handles (such as ladders or platforms). 42 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 45 Insist that only original Yanmar spare parts are used in the event of any repair work. In this way, you will have a lasting, high quality product and can keep your machine in its original condition.
Page 46: Recovery, Loading, And Transporting
Ensure the dozer blade and full floating axle are facing forwards before driving and steering. Check the direction of travel by careful operation at a low engine speed. Keep any third parties clear of the machine’s danger zone. 44 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 47: Monitoring And Inspection
Never smoke or allow naked flames while refueling the tank of the machine. Keep the fire extinguisher near the operator's stand. Its location must be identified by the fire extinguisher symbol. B95W 45 / 306 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 48: Notes Concerning Residual Dangers
In case of an emergency, break the side window pane using the emergency hammer. WARNING WARNUNG Danger caused by glass fragments Glass fragments may get in your eyes. Danger of serious injuries. Wear personal protective equipment (helmet and full face protection). 46 / 306 B95W 03_Sicherheit_en.fm - V 0.1 - 1.8.17...
Page 49: Initial Installation And Settings
• Lubrication intervals and lubricating points according to overview of lubricating points and demonstration of these points on the machine • Handing over the engine operating instructions B95W 47 / 306 04_Erstinstallation und Einstellungen_en.fm - V1.0 - 1.8.17...
Page 50 Explain the warranty conditions. Explain the inspection cards with reference to the maintenance and inspection plan. Fill in the warranty/handing over card correctly and send it back to us. 48 / 306 B95W 04_Erstinstallation und Einstellungen_en.fm - V1.0 - 1.8.17...
Page 51: Description
The vehicle type and vehicle identification number are stamped on the type plate. Notice Please state the vehicle type and vehicle identification number when making inquiries or placing orders, and in all written correspondence. Fig. 5-1 Type plate Vehicle type Vehicle identification number B95W 49 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 52 Description 50 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 53: Overview Of Machine
Overview of machine Fig. 5-2 Overview of machine Shutdown Water and hydraulic oil cooler Cabin Boom Intermediate boom Dipperstick Bucket Slewing column Outrigger Diesel Tank Hydraulic fluid tank Pumps Battery ® AdBlue tank B95W 51 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 54: Guards
Fig. 5-3 Guards Rear hood Side hood/engine hood (folding) Maintenance cover/maintenance ladder (folding) Diesel tank/hydraulic system cover (folding) Fuse and relay box cover ® AdBlue tank ® AdBlue filter element Diagnostic interface cover 52 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 55 • Air intake system • Alternator The following is housed beneath the diesel tank/hydraulic unit: • Fuel tank • Hydraulic oil tank Located under the rear hood: • Pumps • Exhaust system B95W 53 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 56: Engine
Sealing cap Generator Engine Engine cooling system (inlet) Oil drain plug Engine oil filters Oil dip stick Engine cooling system (outlet) Fuel pre-cleaner Fuel tank Exhaust system Fuel filter Electric fuel pump 54 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 57 The engine shuts down automatically if the following both occur for longer than engine 10 minutes shutdown • the park brake is engaged and (optional) • the machine is stationary. The time can be set on the display. B95W 55 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 58 Description 56 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 59: Hydraulic System
Fig. 5-5 Hydraulic system Hydraulic fluid tank Distribution Pump auxiliary drive The following are driven hydraulically: • Drive transmission • Boom movement • Bucket movement • Brakes • Uppercarriage • Dozer blade B95W 57 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 60: Electrical System
Description 5.2.4 Electrical system Fig. 5-6 Electrical system Battery circuit breaker Battery Generator Diagnostic interface Fuses and relays 58 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 61 This process can last up to 2 minutes for engines with an SCR system, given that the SCR lines need to be out in this time. For this reason, the engine’s power supply must not be suddenly interrupted via the isolator switch. B95W 59 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 62: Fuse And Relay Box
15 A Front working floodlight Spare Fuse block A2 (terminal 15) Fuel pump relay 10 A Power supply SPU Immobilizer 10 A Power supply SPU Power supply diagnostic plug 10 A Power supply SPU 60 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 63 Side lights, right Spare 10 A NOx sensor before the SCR Spare catalytic converter 10 A NOx sensor after the SCR Spare catalytic converter Spare Spare Tab. 5-1 Fuse allocation A1 - A4 B95W 61 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 64 Relay block A8 AdBlue ® heating pressure line AdBlue ® heating system AdBlue ® heating return pipe AdBlue ® heating supply module AdBlue ® heating Suction Hose Tab. 5-2 Assignment relay box 62 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 65 Fig. 5-9 Configuration of main fuses Pos. Amps Assigned to Pos. Amps Assigned to Main fuses 80A Main fuses 80A Pre-heating 30A Starter motor sensor Tab. 5-3 Configuration of main fuses B95W 63 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 66: Operator's Seat
Right arm rest, left arm rest Option: Switch for heated seat Handwheel for lumbar support Handle for tilting backrest Handle for combined height and body weight adjustment Optional: Lever for weight adjustment Handle for longitudinal adjustment 64 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 67: Display And Control Elements In The Operator's Compartment
16-1 Signal horn 16-2 Actuate dial for auxiliary control circuit 2 16-3 Slewing pressure switch Steering wheel angle adjustment pedal Signal horn, direction indicator and light switch Button for steering wheel height adjustment B95W 65 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 68: Control Panel
Switch steering direction reversal (optional) Switch manual transmission setting I + II (optional) Switch axle lock Switch travel pedal (optional) Parking brake switch Switch power tilt (optional) Switch plate float position (optional) 66 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 69 Pendulum axle lock Float position front Foot throttle (optional) plate (optional) Rear fog light Park Brake (optional) Central lubrication Power tilt (optional) (optional) Quick-attachment Plate float position system (optional) (optional) Warning light B95W 67 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 70: Keypad
Activation of overload Fast movement hydraulics warning *) The machine is mainly operated via the keypad by pressing the individual function buttons. *) The corresponding display appears when these functions are operated. 68 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 71 One LED is illuminated. • Step 2 (press function button twice): 60 % output Two LEDs are illuminated. • Step 3 (press function button three times): 100 % output Three LEDs are illuminated. B95W 69 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 72: Display
AdBlue level indicator (DEF) blue Tab. 5-4 Assignment display The monitoring icons may vary in the display in terms of position (“multi-icon”.) and color (yellow, green or red illuminated or flashing). 70 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 73 High beam Park brake Accumulator pressure Multi-icons (bottom right) Hydraulic oil level Hydraulic filter Multi-icons (bottom left) Transmission neutral Transmission travel speed 1 Transmission travel speed 2 Tab. 5-6 Machine monitoring icons B95W 71 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 74 The error symbol appears in the center of the main screen as soon as a machine error/engine error occurs. Fig. 5-15 Display error message When errors occur, please contact Yanmar customer service. If an error is displayed, troubleshoot immediately. Ignoring error messages can lead to serious damage to the machine and its engine.
Page 75 Enabling of engine override is recorded in the engine control unit and will result in the loss of warranty claims for the engine. Fig. 5-16 Engine override Engine bypass switch B95W 73 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 76 User guidance is provided automatically via a change in color of the frame around the symbol or of the symbol itself. Fig. 5-18 Appearance of the function keys when activated Function inactive Function selected Function confirmed Function activated 74 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 77 Fig. 5-19 Display main view Submenu, machine Submenu, machine options functions Submenu, machine Submenu, ventilator control adjustments (inactive) Submenu, Submenu, rear view camera air-conditioning control Submenu, diagnosis Submenu, display basic settings B95W 75 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 78 When the submenu is opened, the cursor always appears at the top left. The function required is selected with the cursor keys and then confirmed by pressing OK. Descriptions of the individual functions are as follows. 76 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 79 (optional) Tab. 5-7 Pictograms of machine functions Notice When in inactive state, the submenu is locked. Notice These symbols are illuminated in orange on the symbol bar when they are activated. B95W 77 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 80 Notice Switching from 4WS “crab steering” to normal FWS steering and back is only activated if both the front and rear axles are in the neutral position (see display). 78 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 81 • Only when any of the four pressure switches detect pressure is the idle command retracted. Press OK to turn the ECO mode on/off. B95W 79 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 82 3 minutes. The value is then saved permanently. Select OK to go to the settings menu where you can adjust the length of time for the automatic engine shutoff, between 0 to 30 minutes. 80 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 83 • Not including the standard engine protection procedures, there are two warning stages that are activated depending on the relative carbon black load. B95W 81 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 84 At this point, the stoppage regeneration process can only by started using SERDIA (engine diagnosis software from engine manufacturer DEUTZ). Please contact Yanmar customer service. Level 5: Active if: relative carbon black load at > 156 % Filter change Filter overload •...
Page 85 No regeneration regeneration Rapid flashing Flashing Power reduction possible (=filter change) no longer (1 second beat) 30 % possible - Engine speed limited to 1200 rpm Tab. 5-8 Monitoring of warning stages B95W 83 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 86 > warning level (105%) Warning flashing Tab. 5-9 Icon meaning Notice Following replacement of the filter, the soot and ash load must be set to zero in the control unit using SERDIA. 84 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 87 Start stoppage regeneration by selecting “particle filter regeneration”. via the (‘engine monitoring icons’) display. ‘Particle filter regeneration light’ glows continuously. Warning buzzer sounds three times. The engine increases its speed to approx. 1700 rpm for the duration of the regeneration. B95W 85 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 88 Once the regeneration process has finished, the engine speed will automatically reduce to idling speed. If the regeneration has been successful, the warning buzzer sounds three times once more and the “particle filter regeneration” control light goes out. 86 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 89 (optional) Tab. 5-10 Pictograms of machine options Notice You can reset all these machine options by turning off the ignition (terminal 15), except for the dozer blade and support blade. B95W 87 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 90 Select the desired control circuit with the cursor. Change the number of liters by clicking on the up or down arrows, which changes the size of the bar in the chart. 88 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 91 0.5 to 5 hours. When delivered, the reversible fan is switched on once an hour for the purpose of cleaning. The reversible fan is used to blow leaves etc. from the air intake. B95W 89 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 92 • These functions can also be carried out on the keypad with the corresponding keys. • The air-conditioning system (optional) can be switched off by pressing the appropriate key on the keypad a second time. 90 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 93 Press the OFF button once. After 30 seconds, the camera view changes back to the main view. Press the OFF button twice. The camera image remains visible until the OFF button has been pressed again. B95W 91 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 94 The hardware and software status of the sensors is evaluated. Select OK in the ‘diagIDs’ (1) submenu to bring up the selected sensor. Select OK in the ‘service display’ (2) submenu to activate the corresponding sensors. Sensor (3) quick information. 92 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 95 Service display for the A/C sensor Service display for the hydraulic Service display for the pump sensor gear sensor Quick information on the diesel particle filter Fig. 5-28 Submenu, diagnostics/service = pictograms B95W 93 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 96 Fig. 5-29 Submenu, diagnostics/service instrument cluster Display mode: ID instrument cluster • PN: Hardware number • SN: Hardware version number • SP: Software part number • SV: Software version Hit ESC to return to the menu. 94 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 97 Manual throttle Fuel pressure rail Preheating system Engine oil pressure Fuel contains water Engine torque Override switch Starter motor Fuel consumption Coolant Temperature °C Operating hours The units displayed are examples B95W 95 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 98 This submenu shows the diesel particle filter’s soot load. Press the INFO button to display the levels of restriction conditions. Use the ‘right’ and ‘left’ arrows to select the restriction condition. Press ESC to return to the main menu. 96 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 99 Change owner PIN (optional) Owner (optional) Change driver PIN (optional) Change transport PIN Trans Driver Immobilizer (optional) (optional) Set immobilizer activation time Reset day trip counter (optional) Tab. 5-13 Pictograms display basic settings B95W 97 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 100 °C - km/h - liter - 24h - DMY • British units: °F - mph - gal (UK) - 24h - DMY • British and American units: °F - mph - gal (US) - 24 - MDY 98 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 101 Use the ‘up’ and ‘down’ arrows to select the desire language and confirm by selecting OK. Available languages: • American English • Dutch • Danish • German • English • French • Italian • Polish • Portuguese • Russian • Swedish • Spanish B95W 99 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 102 Fig. 5-35 Setting the time and date Use the right and left arrows to set the desired value and confirm by selecting Use the up and down arrows to change the value and confirm by selecting OK. 100 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 103 30%. • You can also set the brightness and contrast manually in the ‘day/night’ menu (2). Here, you can change the display brightness, which is affected by daylight (dimming). B95W 101 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 104 If the correct PIN has been input, the user can change the owner PIN. Notice The first digit may not be 0 (zero). After pressing OK the new PIN is checked for compliance and either accepted or rejected. Same as authorization process. 102 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 105 If the correct PIN has been input, the user can change the owner PIN. Notice The first digit may not be 0 (zero). After pressing OK the new PIN is checked for compliance and either accepted or rejected. Same as authorization process. B95W 103 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 106 After pressing OK the new PIN is checked for compliance and either accepted or rejected. Notice The transport PIN is now valid for starting the engine five times. Thereafter, the owner can choose to authorize another five engine starts. Same as authorization process. 104 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 107 Use the up and down arrows to change the activation time of the immobilizer to between 0 and 60 minutes, which changes the bar in the chart. Press OK to confirm the selected activation time. B95W 105 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 108 15. This means that the mechanical locking system has to be opened before the electronic key is checked. This makes it impossible to tamper with the immobilizer when the ignition is off. 106 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 109 Notice This function is only available if the control unit relay is additionally connected to terminal 30. Delete new keys Deleting keys is necessary if the key has been lost. B95W 107 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 110 “0” position. This prevents the key from being tested without the mechanical ignition lock being activated, e.g. by forcing the ignition lock into position “1”. Malfunctioning Information about malfunctions: See chapter 10.3.2 “Immobilizer Malfunctions”. 108 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 111 Fig. 5-41 Reset day trip counter Press OK is activate the icon and reset the day trip counter. After confirming the MCU (icon lights up briefly), the icon becomes inactive again. B95W 109 / 306 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 112 Fig. 5-42 Display when overload warning is active When the ‘overload warning system’ is on, the rev counter is switched to overload warning. Notice Display is central when the overload warning function is on 110 / 306 B95W 05_Beschreibung_en.fm - V1.0 - 1.8.17...
Page 113: Maintenance
If there is evidence to show that the intervals have not been observed, this may restrict the scope of the warranty. See chapter 6.3.2 “Warranty”. Only open the engine hood once the engine is switched off. B95W 111 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 114: Care And Cleaning
Clean the machine from the ground up with suitable cleaning tools (e.g., high-pressure cleaning device, telescopic scraper for glass). For cleaning purposes, park the machine on a washing area equipped with an oil separator. 112 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 115 Finally, turn on the engine to let the heat evaporate any remaining water. Finally, clean the washing area. The operator is responsible for managing the cleaning area and ensuring that any waste water is disposed of in an environmentally friendly way. B95W 113 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 116: Inspection Intervals
Every 2000 operating hours After every 2000 operating hours The first date always applies. Also applicable if new or overhauled engines are put into operation. Tab. 6-1 Inspection intervals 114 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 117: Regular Oil Analyses
Performance of the obligatory inspections as specified must be confirmed on the inspection cards in the warranty and handing-over certificate. Failure to do so may adversely affect our warranty coverage. B95W 115 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 118: Inspection Material
When changing from mineral to bio-degradable hydraulic oils, the tank and system must be completely drained, cleaned, and flushed several times. Before changing the oil, please ask your Yanmar dealer for further details. CAUTION Risk posed by incorrect coolant/mixture ratio Potential damage to machine.
Page 119 Only use lubrication oils recommended by the engine manufacturer. In the case of engines with after-treatment system for exhaust gases, only lube oils labeled “low-ash” (LA) may be used. B95W 117 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 120 Do not mix biodegradable oils from different and system must be completely manufacturers. drained, cleaned and flushed. Before changing, please ask your Yanmar dealer for further details. Axles, Transmission SAE 85W-90LS Alternative recommendations Gearbox API-GL 5...
Page 121 DIN 51524.T3 HVLP (DEUTZ Quality Class) -30 -25 -20 -15 -10 °C °F -22 -13 41 50 Ambient temperature Ambient temperature Fig. 6-1 Engine oil and hydraulic oil B95W 119 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 122 Steering front axle, B95W, B95W AL transmission circa Gear oil Steering front axle, B95W S transmission, switchable circa Gear oil Steering front axle, B95W, B95W AL, B95W S, circa Gear oil wheel hub Rear axle, B95W, B95W S center housing circa...
Page 123: Lubrication
Notice Lubricate all lubricating points with multi-purpose grease. Grease specification: See chapter 6.4.1 “Fuels, lubricants, and coolants”. B95W 121 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 124: Lubrication Schedule
To lubricate the quick-attach system: Place the dipper on the ground, open the quick-attach system (the pins must be fully retracted), and apply lubricant. Then close the quick-attach system. 122 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 125 Articulated cylinder – slewing column Hood hinges Steering housing each Hinges for maintenance cover/maintenance ladder Special equipment Clamshell grabs Slew bucket Hydraulic cylinders of swing bucket Tab. 6-4 Lubrication schedule B95W 123 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 126: Checking, Maintenance And Inspection Plan
The inspection plan lists all work that needs to be carried out on the machine at regular intervals. Work to be carried out by trained dealer service personnel. 6.6.1 Initial inspection (delivery inspection) Fig. 6-3 Initial Inspection 124 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 127 Visual inspection of all hoses, pipes, cylinders, etc. for leak tightness Check function of electrical indicating and warning elements, as well as the lighting Fill in the warranty/hand-over card correctly and send it back to Yanmar Tab. 6-5 Initial Inspection B95W 125 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 128: Daily And Weekly Tasks
Maintenance 6.6.2 Daily and weekly tasks Inspection and maintenance work to be performed by operating personnel Fig. 6-4 Inspection and maintenance plan for daily and weekly tasks 126 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 129 Check function, condition and completeness of safety equipment Check “working hydraulics shut-off via maintenance cover” function Lubricate the machine according to the lubricating chart Tab. 6-7 Tasks to be performed weekly B95W 127 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 130: Inspection Plan
Replace coolant Check / replace belts alternator and tensioning roller Check V-belt, replace if necessary (only applies to AC option) Tighten engine mounting (if required), (replace if damaged) 128 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 131 Check function of hydraulic axle locking and bleed plunger cylinders Check the function of the steering. Check function and condition of supports Check hose-rupture safety valves of supports B95W 129 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 132 Lubricate the machine according to the lubricating chart Check function, condition and completeness of safety equipment Hydraulic function check with pressure test of functions 130 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 133 Extension of oil change intervals after an oil analysis and laboratory report. See chapter 6.3.1 “Regular oil analyses”. Under warranty. At least every two years. Tab. 6-8 Machine inspection plan B95W 131 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 134: Maintenance And Inspection Tasks
The “hydraulic oil level” symbol on the display flashes red when the minimum level is reached. The “coolant level” symbol on the display flashes yellow when the minimum level is reached. If required, top up the missing fluid. 132 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 135: Engine
Finally, check the engine oil level. • Ensure that everything is spotless. Notice Pay attention to the information contained in the manufacturer’s operating instructions! B95W 133 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 136 Unscrew the sealing cover (1) and, if necessary, top up with engine oil from a clean vessel. Close the sealing cover. After adding engine oil, wait at least 5 minutes before checking the engine oil level again. 134 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 137 Start the engine and allow it to idle for approximately 2 minutes. Shut down the engine and let it cool down. Check the oil level and top up the oil if necessary. B95W 135 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 138 Screw the new filter on by hand until the seal is in place. Tighten the filter to a torque of approx. 10 - 12 Nm. Perform a test run. Check the engine oil filter cartridge for leaks. 136 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 139: Engine Cooling System
In the event of injuries, seek medical attention. Fig. 6-7 Check coolant level Cooler cover Sight glass Notice Top up with a 50%-50% mixture of water and antifreeze. See chapter “Fill quantities”. B95W 137 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 140 Check the antifreeze setting before the beginning of the cold season. At the factory, the antifreeze protection is set to approx. -25 °C. Adjust the antifreeze protection for lower temperatures, if required. 138 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 141 Reversing fan Use the reversing fan of the engine to remove any foliage or the like from the (option) cooler. See chapter “Submenu, fan control”. B95W 139 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 142 Reinstall the drain taps on the engine using sealant. Reinstall the drain tap on the radiator. Fill the cooling system with coolant (See chapter 6.4.1 “Fuels, lubricants, and coolants”.) and close the cap. 140 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 143 Start the engine and run it until operating temperature is reached. Shut down the engine and let it cool down. Check the coolant level and top it up (if necessary, several times). B95W 141 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 144: Air Intake System
Position the work attachment in line with the uppercarriage and lower it onto the ground. Shut down the engine. Open the engine hood. You can change the air filter cartridge (1) while standing on the ground. 142 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 145 Notice A brief delay in maintenance does not result in lower filter efficiency. B95W 143 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 146 Inspect the cleaned main cartridge for damage to the paper bellows and rubber seals. Tears and perforations in the paper bellows can be determined using a flashlight. 144 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 147 Turning the new air filter cartridge slightly, insert it into the filter body. Fit the cover with the dust ejection valve pointing down (pay attention to the position of the dust ejection valve) and fasten it using the retaining clips. B95W 145 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 148 There is a risk of the engine taking in dirty air and sustaining serious damage. Do not attempt to clean the safety cartridge. Always install a new safety cartridge. 146 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 149 Insert the main cartridge into the filter body. Fit the cover with the dust ejection valve pointing down (pay attention to the position of the dust ejection valve) and fasten it using the retaining clips. B95W 147 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 150: Fuel System
• Ensure the fuel system is closed and has no leaks. Perform a visual inspection for leaks/damage to the system. Notice Refueling with AdBlue®. See chapter 6.7.7 “AdBlue® system”. Notice Fold down/fold up maintenance ladder. See chapter 6.7.5 “Fuel system”. 148 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 151 The maintenance ladder is necessary when refueling with AdBlue®, when checking the hydraulic oil level or when filling up the windscreen washer tank. Fig. 6-13 Maintenance flap Maintenance cover with handle additional ladder (only on the B95W) Maintenance ladder Fuse & relay board B95W 149 / 306...
Page 152 Fig. 6-14 Maintenance ladder - locked Securing bracket - maintenance ladder Locking - additional ladder (only on the B95W) Locking - maintenance ladder Open maintenance cover to the right, unlock securing bracket (1) and apply. Unlock and fold down maintenance ladder (3).
Page 153 Check the fuel level using the indicator on the operator control panel. In order to prevent condensation forming between uses of the machine, top up fuel through the refueling inlet (4) every day after use. B95W 151 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 154 Open the fuel tank cap when using the electric refueling pump to avoid excessive pressure in the fuel tank! Fig. 6-16 Refueling with the electrical tank filling pump (option) Pump on/off switch Sight glass Refueling inlet Pipe winder 152 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 155 Replace the dispenser pipe around the pipe winder (4). In order to prevent condensation forming between uses of the machine, top up fuel through the refueling inlet (3) every day after use. B95W 153 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 156 Release the drain plug (6) and allow the fluid to drain until clear diesel fuel comes out. Fit the drain plug (6). Torque: 1.6 ± 0.3 Nm Attach the cable (5). 154 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 157 Attach the cable (5). Open the fuel shut-off valve and vent the system. See chapter “Bleeding the fuel system”. Start the engine. After starting the engine, check the system for leaks. B95W 155 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 158 Clean the sealing surface of the filter holder with a clean lint-free cloth. Lightly oil the seal of the new filter. Screw the new filter on by hand until the seal is in place. 156 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 159 Turn off the ignition. Repeat the process at least four times until the fuel system is bled. Check the fuel prefilter and the fuel filter for leaks after starting the engine. B95W 157 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 160 Drain water from the fuel tank via the water-drain plug (2) until diesel fuel runs out. Close the water-drain plug when fuel comes out. Clean the inlet strainer (1) and check it for damage. 158 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 161: V-Rib Belt
Replace worn or damaged alternator belts immediately. Refit any safety equipment you may have removed. Check new alternator belts for correct fit and tension after running for 15 minutes. B95W 159 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 162 Hold the idler pullery (1) using socket wrench and remove the locking pin (2). Tension the alternator belt using the idler pulley (1) and socket wrench. Check whether the alternator belt is properly positioned in its guide. Close the engine hood. 160 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 163 Read the measured value on the interface (arrow), scale (5) and indicator arm (2). If necessary, re-tighten and repeat the measurement. The belt tension measuring device can be acquired through your local DEUTZ supplier. B95W 161 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 164: Adblue® System
SCR catalytic converter. • Any potential problems with the device must be solved by the customer before use. • Housing sealing points must be clean. 162 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 165 If you are unable to refuel while the engine is off, you may refuel with a running running engine engine only under the following conditions. Constant RPM (+/- 50 min-1) Constant torque / motor loading Machine must not move Non-dusty environment B95W 163 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 166 ® Fig. 6-22 AdBlue tank Inlet lid ® Check the AdBlue level based on the indicator on the instrument cluster. ® Top up the Adblue through the inlet (1). 164 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 167 Remove and dispose of the filter element (2) and compensation body (3). Fit new compensation body (3) and filter element (2). Replace the lid (1). Torque: 22.5 ± 2.5 Nm. B95W 165 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 168: Hydraulic Oil Tank
• Place the dozer blade on the ground. Notice Fold down/fold up maintenance ladder. See chapter 6.7.5 “Fuel system”. 166 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 169 Ensure that the hydraulic oil level in the sight glass remains at two-thirds. B95W 167 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 170 (when draining oil or removing the filter element). Collect the waste oil and dispose of it according to regulations. Fig. 6-26 Hydraulic oil tank Return flow filter Suction filter Ventilation filter 168 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 171 Fill up with new hydraulic oil until the right level has been reached on the sight glass. Fit the cover to the return filter (1). Screw in the ventilation filter (3). Check the filter and drain plug for leaks. B95W 169 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 172 The ventilation filter must be replaced if it is soiled, e.g. by oil mist. Remove the ventilation filter (1) and dispose of it according to regulations. Screw the new ventilation filter (1) with O-ring (2) and tighten by hand. 170 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 173: Hydraulic Oil Return Filter
Always place a receptacle for the collection of waste oil under the working area (when draining oil or removing the filter element). Collect the waste oil and dispose of it according to regulations! B95W 171 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 174 Insert the new filter element. Apply a small amount of oil to the cover seal (2) and tighten the cover so it is hand-tight. Check the filter for leaks. 172 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 175: Bleeding The Plunger Cylinders
Allow the engine to run at medium speed. Open the bleed screws (1) on plunger cylinder right and left one after another until hydraulic oil emerges without bubbles. Tighten the bleed screws. B95W 173 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 176: Hose-Rupture Safety Valves Of Support Legs
Shut down the engine. Turn on the ignition. Actuate the control lever for the support leg. The function is correct when the controls do not move the support leg! 174 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 177: Steering
(when draining oil or removing the filter element). Collect the waste oil and dispose of it according to regulations! Notice The axle oil must be changed at operating temperature. B95W 175 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 178 A, B Fig. 6-30 Front axle differential A, C Fig. 6-31 Rear axle differential Checking plug Differential Refueling inlet A - B95W B - B95W AL C - B95W S 176 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 179 Flush the axle, if necessary. Carefully seal the drain plug. Pour in oil through the inlet (3) until oil emerges from the inspection hole (1). Carefully seal the inspection/filling plugs. B95W 177 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 180 In the event of injuries, seek medical attention. A, B Fig. 6-32 Gearbox unit Inspection hole Drain plug A - B95W B - B95W AL C - B95W S 178 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 181 Flush the transmission, if necessary. Carefully seal the drain plug. Pour in oil through the inlet (3) until oil emerges from the inspection hole (1). Carefully seal the inspection/filling plugs. B95W 179 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 182: Wheel Hub
Screw plug Refueling inlet Drain plug A = Front axle B = Rear axle C = Rear axle B95W AL Notice The wheel hub has a combined inspection, filling and drain hole. 180 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 183 Maintenance Front axle, rear axle B95W AL Checking the oil level Turn the wheel hub to the inspection position. Remove the screw plug (1), check the oil level and fill with oil if required. Oil change Turn the wheel until the screw plug (1) on the hub is at the bottom.
Page 184: Wheels
(type A 22) for the required tightening torque daily, and subsequently at regular intervals. Tightening torque: 610 Nm. Tighten as required. When changing a wheel, always tighten the wheel nuts to the specified torque crosswise in several steps. 182 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 185: Brakes
Front axle, rear axle B95W AL Fig. 6-34 Brake discs Inspection hole Park Brake A = front axle, rear axle B95W AL Checking function of brake disc play Apply the parking brake. Remove the inspection screws (1). Check the wear of the brake discs using a measuring gauge.
Page 186 Wear personal protective equipment. Take the utmost precaution when working. Fig. 6-35 Operation Bleeding screw Bleeding screw Bleed screws (except B95W AL) Service brake/excavator brake Bleeding screws (B95W AL) 184 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 187 Maintenance A = Front axle B = Rear axle except for B95W C = Rear axle B95W Notice This work must be carried out by two people. Allow the engine to run at medium speed. Step halfway down on the brake pedal (4).
Page 188 Fig. 6-36 Bleeding the brake Bleeding screw Bleeding screw Bleeding screw Bleeding screw A = Front axle B = Rear axle except for B95W C = Rear axle B95W 186 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 189: Swing Gear
Danger posed by hot oil and machine parts Risk of burns. Cover hot surfaces. Avoid skin contact with oil, grease, and machine parts. Wear personal protective equipment. In the event of injuries, seek medical attention. B95W 187 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 190: Swing Connection
Operating and maintenance staff must keep an eye on each other. Fig. 6-37 Swing connection Grease nipple, articulated cylinder, upper carriage Grease nipple, bearing races Grease nipple, toothing X = plan view Y = cut A-A 188 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 191 Slowly swivel the uppercarriage to the left and right and lubricate thoroughly with the grease gun until both seals have a collar of fresh grease all over. B95W 189 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 192 The thread and the screw/bolt head, particularly the toothing of the head, must not be damaged. Check all accessible screws for the specified tightening torques. 190 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 193 If the building tool has moved out of alignment with the reference point, cease operations as the excavator is not in a usable condition, and contact an authorized specialist workshop. B95W 191 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 194: Electrical Equipment
Folded down maintenance ladder can be damaged if the uppercarriage is swung. Following the completion of maintenance and repair work, fold the maintenance ladder back. Check whether the maintenance ladder’s securing bracket is locked into place. 192 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 195 Open maintenance cover (1) to the right, unlock securing bracket and apply. Carefully remove the fuse and relay box (2). When folding up the maintenance cover, ensure that the locking strap is locked into place. B95W 193 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 196 Follow the instructions of the battery manufacturer when putting a battery into service for the first time. The delivered machine comes with a maintenance-free battery Notice Fold down/fold up maintenance ladder. See chapter 6.7.5 “Fuel system”. 194 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 197 Disconnect the ground cable (-) first and then the positive cable (+). Loosen the clamping bracket. Remove the battery (6). When folding up the maintenance ladder and cover, ensure that the locks are locked into place. B95W 195 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 198 Dispose of old batteries in an environmentally friendly way. In winter, in particular, the battery charge should be closely monitored. Check battery The battery is maintenance-free. 196 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 199 Ensure the ignition is turned off before replacing faulty lamps. Control lights Switch on the ignition to check that the control lights on the operator control panel are functioning correctly. B95W 197 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 200 Switch on the rotating beacon on the keypad and check its function. Check the signs and warning labels to make sure they are all present and correct. Drive in reverse. The reversing horn must sound. 198 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 201: Cab Ventilation Dust Filter
Please pay attention to the operating instructions from the manufacturer of the heating and air conditioning systems! Attach the cover plate (3) to the seat console and fasten it with the snap fasteners (2) by turning 90°. B95W 199 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 202: Windshield Wash/Wipe System
Add antifreeze when temperatures are around or below freezing. Close the diesel tank/hydraulics system cover. When folding up the maintenance ladder and cover, ensure that the locks are locked into place. 200 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 203: Decommissioning
The main factors that influence shelflife are the constant storage temperature ® and the alkalinity of the AdBlue solution. Varying evaporation levels of ventilated and unventilated storage containers further affects shelflife. B95W 201 / 306 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 204: While Out Of Service
As soon as the machine has been out of action for six months (if not before), replace the hydraulic filters (pressure, return, and ventilation filter, if applicable). Lubricate the machine in accordance with the lubrication schedule. See chapter 6.5.1 “Lubrication schedule”. 202 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 205: Dismantling/Disposal
Only an appropriate disposal company should be charged with dismantling and disposing of the machine in accordance with applicable laws, directives, and standards. Yanmar recommends returning the machine to a Yanmar dealer. Observe the national safety standards for dismantling machinery.
Page 206 Maintenance 204 / 306 B95W 06_Wartung und Pflege_en.fm - V1.0 - 1.8.17...
Page 207: Operation
Any faults must be immediately rectified. If the operational safety of the machine is at risk, you must only start operation after the faults have been eliminated. Switch on the battery isolator switch. B95W 205 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 208 Operation 206 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 209: Adjustments
If your seat has a lever for body weight adjustment, move the lever to the right until it reaches the stop. The weight adjustment automatically switches to the 50 kg position. B95W 207 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 210 Keep windows and doors closed. We recommend that you do not cool the vehicle interior temperature down to a level that is more than 6 to 8°C below the outside temperature. 208 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 211 Setting 1 = Parking light Setting 2 = Driving light (low beam / high beam) Switch to high beam by lifting the steering-column switch (1). Blue indicator lamp “High beam”. is illuminated. B95W 209 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 212 Pull the window back and up at the same time. Lock the window in top position with the lever (2). Ventilation position Release both levers (1). Tip the lower windshield inwards. 210 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 213 If the door is open it must be locked in position. In such an instance, the door is to be opened until the stop, so that the lock can engage. Releasing the door lock Press the lever (1) to release the door lock. B95W 211 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 214 Fig. 7-6 Adjusting the lighting Working floodlight, boom (optional) Front working floodlight Rear working floodlight (optional) Rotating beacon rear left (optional) Adjust the working floodlight in such a way that the working area is illuminated. 212 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 215: Starting And Switching Off The Engine
If the engine fails to fire after 2 starting attempts, there is a fault. Notice Fault causes and their resolution: See chapter 10.3 “Troubleshooting and fault rectification”, consult your Yanmar dealer if necessary. B95W 213 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 216 Accumulator Allow the engine to run until the pressure light goes off. Hydraulic oil level Shut the machine down and top up with hydraulic oil. 214 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 217 Low fuel level Refuel the machine. Overload warning Set down the load. indicator Notice Consult the operating instructions of the engine manufacturer for all fault messages concerning the engine. B95W 215 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 218 The machine is equipped with a warning buzzer, which emits a warning signal, should a fault occur. The following faults are indicated by a warning signal: Low fuel level Engine coolant overheated 216 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 219 Shutting off the engine during cooling can lead to serious engine damage! Before switching off the engine, allow it to run briefly at low idle speed without any load. Turn the ignition key to position “0”. The engine stops automatically. B95W 217 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 220: Drive Operation
Federal Republic of Germany this is the German Road Traffic Act and the Road Traffic Licensing Act. Notice B95W AL: While driving on roads, the all-wheel steering must be deactivated. See chapter 7.3.2 “Steering”. 218 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 221: Travel
When lifting and closing the exit barrier, ensure that no other operating levers and/or pedals are actuated. When driving under risky conditions, select the “slow” driving mode. Notice When the left control console is raised, all hydraulic functions are deactivated. B95W 219 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 222 Put the manual throttle (5) into idle position. Move the outrigger upwards (6, 7). Select driving setting 1 (slow) or 2 (fast). The driving setting selected will be shown on the display. 220 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 223 (4). Stopping Reduce the driving speed by easing off the throttle (3). The hydrostatic travel drive acts as a non-wearing auxiliary brake. See chapter 7.3.3 “Braking”. B95W 221 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 224 When working hydraulics are deactivated, the “additional acceleration pedal” is without functionality. Fig. 7-8 Travel Apportionable driving Service brake/excavator brake Accelerator pedal Move forwards/backwards Engine speed setting (manual throttle) Right-hand support Left-hand support 222 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 225 Advantages: • Lower fuel consumption • Lower noise level • Increased engine lifespan When one of the operating levers is used again, the engine speed increases to the preselected setting. B95W 223 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 226: Steering
The machine has a front axle with full hydraulic control and an emergency steering system with which the machine can still be towed if the hydraulics fail. Fig. 7-9 Submenu, machine functions 224 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 227 Check the display. Notice After deselecting four-wheel steering on the display, normal steering is only activated when the rear axle is in the neutral position. Check the display. B95W 225 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 228: Braking
Traveling machines come to an immediate standstill when the parking brake is activated. Risk of serious injuries. Activate parking brake only when machine is at standstill. The parking brake must be activated when shutting off the machine. 226 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 229 Apply the excavator brake/working brake (2) fully until the fastening device (1) engages. This is essential for all excavating work. Notice The oscillating axle is simultaneously locked with the excavator brake. B95W 227 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 230: Driving On Roads
Fig. 7-11 Driving on roads Backsight Bucket cylinder Colored marking above tilt control lever Colored marking on dipperstick Colored marking on swivel column Pincer tube for grab 228 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 231 (only as required, e.g. in case of poor visibility, darkness, etc). Check the function of the direction indicators, hazard warning lights, horn, low/high beam. Close the cab door. B95W 229 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 232 Before switching out of hydraulic fast gear “rabbit” into the hydraulic slow gear, reduce travel speed. When driving downhill at a gradient of more than 8 %: Stop before gradient and change back to gear setting “I”. 230 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 233: Switching Off The Machine (Parking)
Shut down the engine and pull out the ignition key. Put the exit barrier in an upright position. Lock the windows and the doors. If necessary, flick the main battery switch to “zero”. B95W 231 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 234: Work Operation Of The Machine
When opening and closing the exit barrier, ensure that no other operating lever and/or pedals are actuated. Notice If the exit barrier is lifted or the maintenance ladder folded out, all travel and work functions are deactivated. 232 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 235 9-2 Side control for additional control circuit 9-3 Switch articulation/articulated boom Forwards/reverse Engine speed control (manual throttle) Joystick - excavator equipment, left 16-1 Signal horn 16-2 Actuate dial for auxiliary control circuit 2 16-3 Slewing pressure switch B95W 233 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 236 Support excavator with support legs and/or support plate. Ensure that the wheels have sufficient grip. Only in this way is an optimal stability achieved. ISO control Fig. 7-13 Lever control 234 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 237 Use low engine speed when familiarizing yourself with the controls. Always lock the excavator brake (3/4). Put the travel direction lever (10) into the neutral position. Switch the working hydraulics on on the keypad. B95W 235 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 238 Operation Optional SAE control system Fig. 7-14 Lever control 236 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 239 Acquaint yourself well with the lever controls before commencing excavation work. Use low engine speed when familiarizing yourself with the controls. Put the travel direction lever into neutral. Check the display. Switch the working hydraulics on on the keypad. B95W 237 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 240: Operation Of The Loading Equipment
16-1 Signal horn 16-2 Actuate dial for auxiliary control circuit 2 16-3 Slewing pressure switch Steering wheel angle adjustment pedal Signal horn, direction indicator and light switch Button for steering wheel height adjustment 238 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 241 (1) forwards Boom swings to the left. backwards Boom swings to the right. Tab. 7-3 Control pedal for articulation Press and hold button on actuating lever (3) – “articulation” actuation activated. B95W 239 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 242 Notice Depose load before raising support legs. Before activating the support legs, the front dozing blade (optional) must be deactivated. The uppercarriage and digging tool must be in the driving position. 240 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 243 Activate the support plate on the display in the machine options menu. Support plate Actuation Effect lever Right lever forwards Support plate is lowered. Right lever back Support plate is raised. Tab. 7-5 Support plate B95W 241 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 244 Move the “float position dozing blade” switch to the ON position. The change is made from lowering the dozing blade to the float position. Notice When the float position is activated, the dozer blade cannot be operated. 242 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 245 Switch on the bucket changeover on the display in the machine functions sub-menu. Joystick right Position/actuation Effect to the left Tilt fork carrier back to the right Tilt fork carrier forward. Tab. 7-7 Bucket change-over with fork carrier fitted B95W 243 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 246 The quantity of hydraulic oil required for the proportionally controllable auxiliary circuit can be set via the display and adapted to suit the device fitted, e.g. hydraulic breaker. See chapter 5.3.4 “Display”. 244 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 247 Using the grab Set required oil volume for auxiliary circuit 1 on the display. (swing bucket See chapter 5.3.4 “Display”. etc.) Activate the auxiliary control circuit via the dial (3) on the joystick. B95W 245 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 248 Set max. available oil volume for auxiliary control circuit 2 on the display. See chapter 5.3.4 “Display”. Use the dial (5) on the left-hand joystick to control the hammer precisely. 246 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 249 Using the grab Set required oil volume for auxiliary circuit 2 on the display. (swing bucket See chapter 5.3.4 “Display”. etc.) Activate the auxiliary control circuit via the dial (5) on the joystick. B95W 247 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 250 Set max. available oil volume for control circuit 2 or 3 on the display. See chapter 5.3.4 “Display”. Make fine adjustments to the breaker using the dial on the joystick (4 or 6). 248 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 251 Set required oil volume for control circuit 2 or 3 on the display. (swing bucket See chapter 5.3.4 “Display”. etc.) Activate the auxiliary control circuit via the dial (4 or 6) on the joystick. B95W 249 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 252: Using The Machine For Hoisting
• Pulling up at an angle • Moving the machine to an area where the ground slopes more • Wind load Avoid these hazards by using the machine cautiously and prudently. 250 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 253 Switch the overload warning device on using the keypad when using as a crane. device Move the boom fully upwards (extend boom cylinder). Load warning indicator rises to the red range. An acoustic warning signal (continuous noise) sounds. Overload warning device is working. B95W 251 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 254: Changing The Work Attachments
CAUTION Risk posed by dirt Dirty bearing points can result in damage to the quick- attach system. Keep the bearing points on the quick-attach system and work attachment free of dirt. 252 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 255 Keep the control rod in the driver's cab in the compartment intended for it on the left of the driver's seat. B95W 253 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 256 This prevents the locking pins from being opened unintentionally. Fig. 7-24 Open/close quick-attachment system Joystick - excavator equipment right Toggle switch to open quick-attach system 254 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 257 Only in this way is an optimal stability achieved. Fig. 7-25 Auxiliary control circuit Auxiliary control circuit Couplings Ball valves Depressurized return port A = left B = right B95W 255 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 258 Connect the swivel motor to the couplings (1) - auxiliary control circuit - and attach system connect the “Open/Close” function to the bucket cylinder couplings (2). Notice When the grab has been dismantled, reopen the ball valves. 256 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 259 Using unsuitable products from other manufacturers may result in damage to the machine or to the product in question. Risk of mixing up hydraulic hammers. Only use hydraulic hammers approved by Yanmar. The mounting and operating instructions provided by the hydraulic hammer manufacturer must be observed.
Page 260 (1) and the open return via the depressurized return supply (4). Set the oil quantity for the auxiliary control circuit to the maximum volume in the machine adjustment menu. See chapter 5.3.4 “Display”. 258 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 261 Apply the pressure force axially to the rock breaker and vertically to the material surface. Servicing Maintenance of the hydraulic hammer must be performed according to the instructions of the hydraulic hammer manufacturer. B95W 259 / 306 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 262: Notes For Winter Operation
Use only winter diesel fuel in winter to prevent line connections becoming blocked by paraffin deposits. Even if winter diesel fuel is used, the disturbing of paraffin separations (jelling) can occur at very low temperatures. 260 / 306 B95W 07_Bedienung_en.fm - V1.0 - 1.8.17...
Page 263: Transport
If possible, let the engine idle during towing. Tow machine max. 50 m wide. Notice No support is given to servo steering while engine is standing. The steering forces are very high! B95W 261 / 306 08_Transport_en.fm - V1.0 - 1.8.17...
Page 264: Preparation For Recovery
VORSICHT CAUTION Risk of getting dirty The hydraulic system is very sensitive and can be damaged by dirt. Ensure cleanliness when working on the hydraulic system. Clean around the component areas. 262 / 306 B95W 08_Transport_en.fm - V1.0 - 1.8.17...
Page 265 Transport Opening the “travel” oil circuit (not for B95W with high-speed version) 4560_8001 Fig. 8-2 Hydraulic Pump Limiting valve Screw A = Hydraulic pump B = Valve When the swing loader is towed the “travel” oil circuit must be opened so that the hydrostatic transmission no longer acts as an auxiliary brake.
Page 266 Transport Setting manual transmission to idle (only or B95W with high-speed version) Fig. 8-3 Manual transmission idle position Switch rod Pull or push switch rod (1) to idle position (center position) with appropriate tool. Notice The preselected gear is automatically engaged upon starting the engine and the hydraulic system.
Page 267 Replace gasket (3), grease or oil screw and reinstall. Tighten the screws (1) until the adjustment dimension is 31 ± 0.5 mm. Counterlock screws with nuts (2). Check adjustment dimension again. B95W 265 / 306 08_Transport_en.fm - V1.0 - 1.8.17...
Page 268: Loading The Machine Using A Crane
Do not enter or stand in the danger zone. Fig. 8-5 Loading the machine using a crane Towing lugs Suspension points To load the machine using a crane, the following preparations are required: 266 / 306 B95W 08_Transport_en.fm - V1.0 - 1.8.17...
Page 269 Ensure correct fastening of the crane lifting harness. Carefully and smoothly lift the machine. Notice Pay attention to the correct length with 3-point lifting gear, as otherwise the machine can be damaged. B95W 267 / 306 08_Transport_en.fm - V1.0 - 1.8.17...
Page 270: Loading The Machine Onto A Truck
Carefully lash the machine to the lashing points provided so that it is ready for transport. See chapter 8.4 “Transporting the machine”. Secure the vehicle to be loaded with chocks to prevent it rolling away. 268 / 306 B95W 08_Transport_en.fm - V1.0 - 1.8.17...
Page 271: Transporting The Machine
Depose the support legs (and/or dozer blade) and the working equipment on the ground. Shut down the engine. Lash the machine down with straps at the marked points. Secure the machine with wheel chocks against rolling. B95W 269 / 306 08_Transport_en.fm - V1.0 - 1.8.17...
Page 272 Transport 270 / 306 B95W 08_Transport_en.fm - V1.0 - 1.8.17...
Page 273: Technical Data
Technical data 9 Technical data Views 9.1.1 Digging envelopes Articulated boom with dipperstick 2000 Fig. 9-1 Digging envelope - 2000 mm B95W 271 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 274 Technical data Articulated boom with dipperstick 2200 Fig. 9-2 Digging envelope - 2200 mm 272 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 275 Technical data Circular boom Fig. 9-3 Digging envelope - circular boom 3340mm with 600 bucket 3500mm with 800 bucket 3500mm with 600 bucket 3570mm with 800 bucket B95W 273 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 276 Technical data Monobloc offset boom Fig. 9-4 Digging envelope - monobloc offset boom 274 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 277: Envelope Circle
Circular boom LS 2000 mm with 600 bucket LS 1650 mm Dimension A 2960 mm 1670 mm 180° working envelope 4510 mm 3220 mm 360° working envelope 5920 mm 3340 mm B95W 275 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 278: Lateral Parallel Adjustment
Technical data 9.1.3 Lateral parallel adjustment Fig. 9-6 Lateral parallel adjustment - adjustable boom 9.1.4 Articulated boom - excavators adjusted Fig. 9-7 Articulated boom - excavators adjusted 276 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 279: Technical Data
1942 1942 1942 1942 6700 6700 6700 6700 Smallest turning radius on outer tire, B95W, B95W S, B95W AL- regular steering 4000 4000 4000 4000 Smallest turning radius on outer tire Tab. 9-1 Operating data Reference All dimensions and weights are based on the standard version.
Page 280: Equivalent Vibration Values
74.4 kW where n=2000 min Maximum torque 410 Nm where n=1600 min Max. permissible inclined position 30° on all sides Heating Water-heat exchanger Maximum operation height 3570 m Tab. 9-5 Drive motor 278 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 281: Electrical System
Two-stage variable displacement motor with power shift on front axle reduction gear Suction filter in the form of a tank insert filter. Driving speed Forwards - backwards B95W, B95W AL B95W S Driving Driving speed I speed II Travel range 0 - 6 km/h 0 - 5.2 km/h...
Page 282: Excavator Equipment
Brakes Brakes Service brake Hydraulic pump accumulator two-circuit brake B95W, B95W S Oil-immersed multi-disk brake in the middle housing of the front axle and by the rear axle’s wheel hub B95W AL Oil-immersed multi-disk brake in the middle housing of the...
Page 283: Hydraulics
Lateral adjustment to the left: 900 mm Priority valve Priority supply of hydraulic oil to steering Steering Fully-hydraulic, proportionally jointed front axle, via B95W, B95W S steering control device and a steering cylinder integrated in the axle B95W 281 / 306...
Page 284: Axles
Technical data Hydraulics Steering B95W AL Electrically preselectable steering mode Fully-hydraulic, proportionally jointed front and rear axle, by means of a steering control device and a steering cylinder integrated in the axles The following steering variants are possible through the...
Page 285: Tires
(weight see type label). Carrying capacity table with the following equipment: Without bucket Twin tires 8.25-20 with filling rings Full tank with driver A = Supported by blade, V = Traveling B95W 283 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 286 Load distance from middle of slewing ring Bucket hinge pin height longitu- lateral longitu- lateral longitu- lateral longitu- lateral longitu- lateral dinal dinal dinal dinal dinal 3.0 m 1.5 m 0.0 m -1.0 m 284 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 287 Load distance from middle of slewing ring Bucket hinge pin height longitu- lateral longitu- lateral longitu- lateral longitu- lateral longitu- lateral dinal dinal dinal dinal dinal 3.0 m 1.5 m 0.0 m -1.0 m B95W 285 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 288 Load distance from middle of slewing ring Bucket hinge pin height longitu- lateral longitu- lateral longitu- lateral longitu- lateral longitu- lateral dinal dinal dinal dinal dinal 3.0 m 1.5 m 0.0 m -1.0 m 286 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 289 Load distance from middle of slewing ring Bucket hinge pin height longitu- lateral longitu- lateral longitu- lateral longitu- lateral longitu- lateral dinal dinal dinal dinal dinal 3.0 m 1.5 m 0.0 m -1.0 m B95W 287 / 306 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 290: Work Attachments
Tilting bucket 1500 0.345 1500 0.345 Clamshell grab type GM 2 0.135 0.170 0.220 0.260 * These work attachments are not road driving approved! Other work attachments available on request. 288 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 291: Supports
There is a risk of machine damage if unauthorized alterations are made to the design, additional equipment, and work attachments of Yanmar products. Alterations must be approved by the manufacturer in writing. If that does not succeed, our warranty as well as our product liability for potential damages are void.
Page 292 • Auxiliary heating • Seat heating • LED work spotlight • Rotating beacon • Klimatronic • Rear fog light • Automatic engine shutoff Reference Additional accessories are available from the manufacturer 290 / 306 B95W 09_Technische Daten_en.fm - V1.0 - 1.8.17...
Page 293: Troubleshooting
Disconnect the machine’s power supply by flicking the battery isolator. Malfunctions are frequently caused by: • Incorrect handling of the machine • Use of unsuitable fuels and lubricants • Irregular maintenance B95W 291 / 306 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 294: Who Is Allowed To Rectify Malfunctions
(such as ladders or platforms). At least three of the machine’s supports must be in place whenever entering or exiting the vehicle. Take great care when troubleshooting. 292 / 306 B95W 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 295: Troubleshooting And Fault Rectification
Check the switch and repair or replace if necessary Check lines Have hydraulic pump checked by a specialist and replace, if necessary Check main relief valves and replace, if necessary Close maintenance cover Repair or replace maintenance cover switch B95W 293 / 306 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 296 Top off hydraulic oil to the mark Retighten hose connections, replace O-ring or seals Readjust main pressure relief valves (pressure cut-off) and replace them, if necessary Repair or replace travel direction switch 294 / 306 B95W 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 297 Adjust the main pressure relief valve and replace it if necessary. measure Replace hydraulic pump Quality of hydraulic oil must conform to our recommendation See chapter 6.4.1 “Fuels, lubricants, and coolants”. B95W 295 / 306 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 298 Corrective Top up hydraulic oil to mark on sight glass measure Check and repair mechanical connection to diesel engine Replace variable displacement pump Check travel direction switch and replace if necessary 296 / 306 B95W 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 299 • Mechanical fault • Electrical malfunction • No pressure build-up • Spongy interlock Corrective Check valves and replace if necessary measure Check switches, cables, connections, and fuse Check hydraulic supply Bleed plunger cylinders B95W 297 / 306 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 300 • Overload warning sensor or indicator module defective • Overload warning device is not switched on Corrective Call Service agent to check overload warning sensor or display module measure Switch on overload warning 298 / 306 B95W 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 301: Immobilizer Faults
• Time for master key in ignition lock too short • Defective antenna Corrective Use the correct master key measure Calculate time for master key correctly Check whether the antenna is working B95W 299 / 306 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 302 Troubleshooting 300 / 306 B95W 10_Fehlerbeseitigung_en.fm - V1.0 - 1.8.17...
Page 303: Index
Clamshell grabs ..........255 B95W 301 / 306 Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 304 Fire prevention ..........45 302 / 306 B95W Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 305 Load capacities ..........283 B95W 303 / 306 Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 306 Residual dangers ..........46 304 / 306 B95W Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 307 Warranty ......... .13 B95W 305 / 306 Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 308 Workspace safety ..........29 306 / 306 B95W Stichwortverzeichnis_enSIX.fm - V1.0 - 1.8.17...
Page 310 http://www.yanmar.eu...

Yanmar B95W Operating Instructions Manual

1 Table of Contents

2 Introduction

3 Safety

4 Initial Installation and Settings

5 Description

6 Maintenance

7 Operation

8 Transport

9 Technical Data

10 Troubleshooting

11 Index

Quick Links

Troubleshooting

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Summary of Contents for Yanmar B95W

Table of Contents