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Manuals
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Yanmar Manuals
Excavators
ViO 27-5
Operation & maintenance manual
Yanmar ViO 27-5 Operation & Maintenance Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Information
Product Overview
Intended Uses
Break in Period
Location of Machine Serial Number Plate
Location of Engine Serial Number Plate
Location of EPA Emission Control Plate
Machine Serial Number Plate
Hourmeter
Contents
Safety
Basic Precautions
Operating Precautions
Precautions before Starting the Engine
Fasten the Seatbelt
Rops/Fops
Precautions for Starting the Engine, Working and Parking
Signal before Starting the Engine
Precautions for Traveling
Running the Machine on a Slope
Working on a Slope
Parking the Machine
Precautions for Transportation
Precautions for the Battery
Precautions for Towing
Precautions for Hooked Bucket
General Precautions
Special Hook
Checking the Hook
Precautions for Suspending a Load
Precautions for Servicing
Precautions before Servicing
Precautions During Servicing
Removed Attachments
Working under the Machine
Precautions for Fueling and Oiling
Radiator Cooling Water Level
Precautions for Handling Battery
Handling High-Pressure Hoses
Rotating Radiator Fan and Fan Belt
Processing Wastes
Safety Messages
Location of Warning Labels
Operation
Identification of Important Parts
Overview of the Machine
Controls and Switches
Description of Control Devices
Monitor
Fuel Gauge
Water Temp Meter
Engine Oil Pressure Headlamp
Battery Charge Alarm Lamp
Switch
Starter Switch
Light Switch
Horn Switch
Wiper and Windshield
Heater Switch
Travel Alarm Switch
Room Lamp Switch
Control Levers and Pedals
Lock Levers
Control Lever
2 Way Valve
Travel Levers and Pedals
Accelerator Lever
Blade Lever
P.T.O. Switches
Boom Swing Pedal
Boom Swing Pedal Lock
High-Speed Pedal
Engine Hood
Opening the Engine Hood
Closing the Engine Hood Rear Cover
Engine Hood Rear Cover
Storage Space for the Operation & Maintenance Manual
Opening the Engine Hood Rear Cover
Windshield
Opening the Upper Windshield
Closing the Upper Windshield
Operator's Seat
Opening and Closing the Lower Windshield
Seat Position Control Adjustment
Ash Tray
Headlight
Weight Adjustment
Air Outlet
Right Window Glass
Cabin Side Door
Replenishment of Windshield Washer Fluid
Opening and Closing the Cabin Side Door
Door Lock
Fuse
Position of the Fuse Box
Replacing the Fuses
Power Outlet
Operating Instructions
Checking before Starting the Engine
Walking Check Around the Machine
Checking before Start-Up
Checking and Replenishing the Cooling Water
Checking and Replenishing the Engine Oil
Checking the Fuel Level in the Fuel Tank and Refueling
Checking and Replenishing the Hydraulic Oil Tank
Checking the Fan Belt Tension
Checking and Replenishing the Battery Electrolyte
Greasing
Checking the Electrical Equipment
Starting up the Engine
Normal Start-Up
Starting the Engine in Cold Weather
Operating and Checking Instructions after Starting the Engine
Traveling Forward
Steering
Steering the Machine When It Is Not Traveling
Stopping the Machine
Swinging the Upperstructure
Operating the Implements
Precautions for Operating the Implement
Precautions for Working
Allowable Water Depth
Precautions for Going up and down a Slope
Braking When Going down a Slope
When the Tracks Are Slipping
When the Engine Stops
Precautions for Traveling on a Slope
Escaping from the Mud
Operations Using the Bucket
Backhoe Operation
Ditching
Loading
Handling Quick Coupler
Features of Quick Coupler
Description of Switches
Structure of Quick Coupler
Attachment Types
Allowable Size of Bucket
Phenomena that Are Not Breakdowns
Posture for Storing the Machine Without Attachment
Dismounting Attachment
Mounting Attachment
Maintenance
Parking the Machine
Inspection Requirements after Completing Operation
Stopping the Engine
Inspection Requirements after Stopping the Engine
Locking
Handling the Rubber Track
Using the Rubber Track Properly
Comparison Table of Rubber and Steel Tracks
Precautions for Using the Rubber Track
Handling Hydraulic P.t.o.
Stop Valve
Foot Switch
Lever Switch
Hydraulic Circuit
Oil Flow System
Operating Attachment
Long-Term Storage
Specification
Replacing the Bucket Without the Quick Coupler
Transportation
Loading and Unloading the Machine
Precautions for Loading the Machine
Precautions for Transporting the Machine
Suspending the Machine
Care and Service in Cold Weather
Preparing for Cold Weather
Fuel and Lube Oil
Cooling Water
Battery
Preparing Heater
Precautions after a Day's Work
After Cold Weather Ends
Before Storing
Storing
Using the Machine Again
Troubleshooting
Towing
If the Battery Is Overdischarged
Starting the Engine Using Booster Cables
Charging with the Battery Mounted on the Machine
Connecting the Booster Battery Cables
Disconnecting the Booster Battery Cables
Engine and Electrical Equipment
Machine Performance
Basic Servicing Practices
Oils
Fuel
Grease
Storing the Oil and Fuel
Filter
Electrical Equipment
Hydraulic System
Consumables
Fuel and Oil
Required Tools
Torque Table
Replacing Essential Parts Periodically
List of Safety Parts
Maintenance Table
Table of Service Time Intervals
Service Intervals When Using the Hydraulic Breaker
Procedures for Maintenance
First Services
Nonperiodic Services
Checking the Rubber Track
Height of Lugs
Rubber Track Steel Cord Breakage
Crack in the Rubber Track
Checking and Adjusting the Rubber Track Tension
Adjusting the Rubber Track Tension
Loosening the Tension
Replacing the Rubber Track
Removing the Rubber Track
Installing the Rubber Track
Checking and Adjusting the Steel Track Tension
Checking the Steel Track
Adjusting the Steel Track Tension
Replacing the Bucket Teeth
Replacing the Point Type Teeth
Replacing the Side Cutter
Cleaning the Inside of the Cooling System
Table of Mixing Ratio of Anti-Freeze to Water
How to Clean the Inside of the Cooling Water System
Checking and Adjusting the Fan Belt Tension
Maintenance Every 50 Service Hours
Greasing the Swing Gear and the Swing Bearing
Draining the Water and Deposits in the Fuel Tank
Maintenance Every 100 Service Hours
Cleaning the Water Separator Element
Maintenance Every 250 Service Hours
Checking and Cleaning the Air Cleaner
Checking and Cleaning the Radiator and Oil Cooler Fin
Adjusting the Governor Lever and Accelerator Deviec
Maintenance Every 500 Service Hours
Replaicing the Fuel Filter
Replacing the Engine Oil and the Engine Oil Filter Element
Replacing the Air Cleaner Element
Replacing the Hydraulic Oil Return Filter Element
Maintenance Every 1000 Service Hours
Replacing the Lube Oil for the Travel Reduction Gearbox
Replacing the Hydraulic Oil and Cleaning the Suction Filter Element
Maintenance Every 2000 Service Hours
Specifications and Dimensional Diagrams
Model View and Working Range
Optoinal Parts and Attachments
Safety Precautions
Precautions for Mounting an Attachment
Handling the Hooked Bucket
Checking the Hooked Bucket for Damage
Optional Parts and Attachments
Handling Air Conditioner
Description of Lever and Switches for Air Conditioner
Temperature Control Lever
Fan Switch
How to Use Air Conditioner
Air Conditioner
Heating
Heating for Dehumidification
Stop
Maintenance, Inspection and Servicing of Air Conditioner
Checking and Cleaning Condenser
Checking and Servicing Compressor Driving Belt
Checking Refrigerant Quantity
Check List for Refrigerant Quantity
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Vio 35-5
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