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Preface Raytheon Electronics, as part of its commitment to continuous improvement and updating, reserve the right to make changes, without prior notice, to the equipment, equipment specifications, and the instructions contained within this handbook. To the best of our knowledge, the information contained within this handbook was correct as it went to press.
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Preface Contents Preface ..................ix How this handbook is organised ........ix Safety information ............ix EMC conformance ............x Warranty ................x Chapter 1: Introduction ............1 1.1 Overview ..............1 1.2 Specification ............... 2 Chapter 2: Basic Operation ........... 3 2.1 Key functions ..............
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ST6000 Plus Autopilot Control Unit Owner’s Handbook 2.5 Display and keypad illumination ......10 2.6 Data pages ..............11 Chapter 3: Advanced Operation ......... 13 3.1 Operation in Track mode .......... 13 Initiating Track mode ..........13 Automatic acquisition .......... 14 Manual acquisition ..........
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Preface 3.3 Adjusting autopilot performance ......23 Changing the response level (AutoSeastate) ..... 23 Changing the rudder gain .......... 24 3.4 Alarms ............... 24 SeaTalk failure ............. 24 No link ..............24 Off course ............25 Wind shift ............25 Large cross track error .........
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ST6000 Plus Autopilot Control Unit Owner’s Handbook Rudder limit ............... 36 Turn limit ..............37 Cruise speed .............. 37 Off course alarm ............37 AutoTrim ..............38 Power steer ..............39 Drive type ..............39 Rudder damping ............40 Variation ..............40 AutoAdapt ..............
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Preface 5.3 NMEA interface ............50 Cabling ..............51 NMEA cable connectors ........... 51 Data formats .............. 52 Transmission of NMEA data on SeaTalk ....52 NMEA data transmission .......... 52 5.4 Switch on and initial test ........... 53 EMC conformance ............ 53 Switch on ..............
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Chapter 4: Provides details on how to make adjustments to customise the autopilot to your particular vessel. Chapter 5: Explains how to install the ST6000 Plus. Chapter 6: Covers functional testing and initial calibration procedures after installation, and initial sea trials.
ST6000 Plus Autopilot Control Unit Owner’s Handbook The following rules should always be observed: • Maintain a permanent watch and regularly check all around for other vessels and obstacles to navigation – no matter how clear the sea may appear a dangerous situation can develop rapidly.
• Boat speed from the Speed instrument provides optimum track- keeping performance. The ST6000 Plus autopilot can also be used with any navigator (GPS, Decca, Loran) transmitting NMEA 0183 data. There are five operating modes: Standby: Autopilot disengaged...
ST6000 Plus Autopilot Control Unit Owner’s Handbook • Setup and calibration options to suit each installation, giving maximum performance with many types of boat, with three calibration menus (user, intermediate and dealer) 1.2 Specification • Power Supply: 10 to 15 V dc •...
Chapter 2: Basic Operation Chapter 2: Basic Operation This chapter first provides summary diagrams of the key functions and screen layout. It then gives operating instructions for engaging the autopilot and using Auto mode, changing the lighting, and displaying Data Pages. 2.1 Key functions The autopilot is controlled using simple push-button operations, all of which are confirmed with a beep.
2.2 Display layout The following illustration shows all the elements, together with a brief description, that make up the ST6000 Plus autopilot LCD display. Rudder or Steer Direction Indicator • The bar graph at the bottom of the display is normally a direction-to- steer indicator.
Chapter 2: Basic Operation 2.3 Using Auto mode Engaging the Autopilot (Auto) 1. Steady the vessel on the required heading. 2. Press auto. • In Auto mode, the display shows the locked autopilot heading. Disengaging the autopilot (Standby) to return to hand steering •...
ST6000 Plus Autopilot Control Unit Owner’s Handbook Dodging obstacles in Auto mode In order to avoid an obstacle when your vessel is under autopilot control, select a course change in the appropriate direction (for example, port 30° = press –10 three times).
If you do not press auto while the display is flashing, the current heading will be maintained. Automatic tack (AutoTack) The ST6000 Plus has a built in automatic tack facility that turns the vessel through a predetermined angle (the factory default is 100°) in the required direction.
ST6000 Plus Autopilot Control Unit Owner’s Handbook AutoTack to starboard • Press the +1 and +10 keys together to tack to starboard. AutoTack to port Press the -1 and -10 keys together to tack to port . • Off course alarm The off course alarm will sound if the locked autopilot heading and the vessel’s current heading differ for more than 20 seconds, by more than...
Chapter 2: Basic Operation 1. To cancel the off course alarm, press standby to return to hand steering. 2. Check whether your vessel is carrying too much sail, or whether the sails are badly balanced. Significant improvements in course keeping can usually be obtained by improving sail balance. Operating hints Making major course changes •...
2.4 Using Manual mode If your system is fitted with a joystick, the ST6000 Plus will enter Manual mode when the joystick is used. The ST6000 Plus will return to Standby mode when the joystick button is released, or if you press the standby key on the ST6000 Plus.
Chapter 2: Basic Operation The display times out to normal operation after 10 seconds of keypad inactivity. Pressing any other key before the 10 second time-out will select the mode assigned to that key (for example, auto selects Auto mode, standby selects Standby mode).
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ST6000 Plus Autopilot Control Unit Owner’s Handbook • To return to a previous Data Page, press disp for 1 second within 2 seconds of displaying a page. You can continue to move backwards through the Data Page sequence in this way.
3.1 Operation in Track mode Track mode is used to maintain a track between two waypoints created on a GPS, Decca, or Loran navigation system. The ST6000 Plus will then compute any course changes to keep your boat on track, automatically compensating for tidal streams and leeway.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Automatic acquisition Automatic acquisition can only be achieved if the pilot is receiving cross track error and bearing to waypoint information (via SeaTalk or NMEA 0183). It is initiated as follows: 1. Bring the vessel to within 0.1 nm of track 2.
Chapter 3: Advanced Operation Previous Heading D3505-1 • The display shows the new bearing to waypoint. Manual acquisition For manual track acquisition, when only cross track error data is available: 1. Steer the vessel to within 0.1 nm of track. 2.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Cross track error Cross track error (XTE) is the distance between the current position and a planned route. This is displayed in nautical miles (nm), statute miles (SM) or kilometres, and is taken directly from your navigator.
As the vessel arrives at the target waypoint, the navigation receiver should select (manually or automatically) the next target waypoint. The ST6000 Plus detects the new target waypoint number, sounds the Waypoint Advance alarm and displays the Waypoint Advance information. This display shows the new bearing to waypoint and the direction the boat will turn to acquire the new track.
Advance While the waypoint advance alarm is sounding, Track mode is suspended and the ST6000 Plus maintains the current boat heading. 1. Check that it is safe to turn onto the new track. 2. Press the track key. This will cancel the waypoint arrival alarm and turn the boat towards the next waypoint.
3.2 Operation in Vane mode (WindTrim) Vane mode, also known as WindTrim, allows the ST6000 Plus to maintain a course relative to an apparent wind angle. It uses wind trim to eliminate the effects of turbulence and short term wind variations, and provides smooth precise performance under Vane mode operation with minimal power consumption.
To use Vane mode, the ST6000 Plus must receive wind information from one of the following sources: • SeaTalk Wind instrument, connected to a ST6000 Plus via SeaTalk •...
Chapter 3: Advanced Operation Note: This method should only be used for minor adjustments to the apparent wind angle, since turning the boat affects the relationship between the true and apparent wind angles. For major changes, return to Standby mode, steer onto the new heading, and reselect Vane mode. Returning to the previous apparent wind angle (LAST WND) If for any reason the vessel is steered away from the selected apparent...
ST6000 Plus Autopilot Control Unit Owner’s Handbook Wind shift alarm The wind shift alarm sounds, and the text WINDSHIFT is displayed, if a wind shift of more than 15° is detected. 1. Press standby to cancel the alarm and return to hand steering, and steer onto the required heading.
Chapter 3: Advanced Operation Operating hints • It is important to ensure that the amount of standing helm is minimised by careful sail trimming. • The headsail and mainsail should be reefed a little early rather than too late. • In Vane Mode the pilot will react to long-term wind shifts, but will not correct for short-term changes, such as gusts.
ST6000 Plus Autopilot Control Unit Owner’s Handbook D3606-1 Changing the rudder gain Press the +1 and -1 keys together for 1 second to display the Rudder Gain screen, and adjust the setting in the same way as for the response level.
Chapter 3: Advanced Operation Off course OFFCOURSE This alarm is activated when the vessel has been off course from the locked heading by more than the specified angle for more than 20 seconds (see section 2.3, Using Auto mode). The alarm is cleared if the heading recovers or the course is changed, or if the operating mode is changed.
ST6000 Plus Autopilot Control Unit Owner’s Handbook • Track mode is engaged and the position transducer (GPS, Loran, Decca) is receiving a low strength signal – this will clear as soon as the signal strength improves. • Vane mode is engaged and the autopilot has not received wind angle data for 30 seconds.
Chapter 3: Advanced Operation Watch alarm WATCH ALM The Watch alarm is activated in Watch mode when the timer reaches 4 minutes. It is not available from Standby mode. If you wish to set the Watch mode, the WATCH screen must be configured as one of the Data Pages for display, as described in section 5.1.
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Chapter 4: Customising the System Chapter 4: Customising the System The ST6000 Plus provides setup and configuration options that are used to adjust the settings for the ST6000 Plus itself, the compass, and the autopilot. Note: You should perform the post installation procedures described in Chapter 6 before adjusting any other calibration features.
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Chapter 4: Customising the System Compass deviation correction (SWING COMPASS) The compass deviation correction option allows you to correct the compass for deviating magnetic fields. The procedure must be performed as the first item in your initial sea trial, and is described in detail in Chapter 6, Post Installation Procedures.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Mode Standby Rudder bar for systems with rudder reference transducer Auto Heading error bar Track XTE bar Vane Wind angle error bar Data pages (DATA PAGE) The next 7 User setup pages allow the settings for the Data Pages to be modified.
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Chapter 4: Customising the System Data Displayed as Speed Over Ground, Knots SOG KTS Cross Track Error Distance to Waypoint Bearing to Waypoint Rudder Gain RUDD GAIN Response RESPONSE Watch WATCH Universal Time Constant There are 3 depth pages and 2 water temperature pages. Data is displayed in the units defined by the selected page.
MOB location, so it is good practice to retain these pages for display. 4.2 Dealer setup: Type 100/300 Course Computer This section applies if you have installed the ST6000 Plus as the control unit for a Type 100/300 Course Computer. If you are using the ST6000 Plus as a repeater for another autopilot system, refer to the Dealer Setup instructions in the handbook for the main control unit.
Chapter 4: Customising the System The features that can be adjusted are listed in the table at the end of this chapter, where you can record your settings for future reference. Information on the functions of the different settings is given in the remainder of this section.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Range: 1 to 9 Default: 5 (Displacement) 5 (Semi-displacement) 4 (Planing) 3 (Sterndrive) Rate level Rate Level applies rudder to reduce rate or changes of course. Rate level will, if the rate at which the vessel is turning is too fast, counter this turn with opposite rudder.
Chapter 4: Customising the System The range available is as follows: Range: 15° to 40° Defaults: 30° Displacement, semi-displacement, planing 20° Sterndrive Turn limit This limits the rate of turn of your vessel when making a course change under pilot control. The value must be within the range 5 to 20°. For sailboat applications it should be set to 20°.
ST6000 Plus Autopilot Control Unit Owner’s Handbook The value must be within the range 15 to 40°, and can be adjusted in 1° steps. Range: 15 to 40° Default: 20° AutoTrim The AutoTrim level setting determines the rate at which the autopilot applies “standing helm”...
ST6000 Plus Autopilot Control Unit Owner’s Handbook Range: 1 = Mechanically driven vessels without a rudder reference unit 2 = Hydraulic, no rudder reference unit 3 = Linear, rotary and sterndrive with a rudder reference unit 4 = Hydraulic with rudder reference unit...
Set AutoAdapt to nth in the northern hemisphere, or sth in the southern hemisphere. You then need to enter your current latitude in the next setup screen, so that the ST6000 Plus can provide accurate course keeping by automatically adjusting the rudder gain depending on the heading.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Note: If valid latitude data is available via SeaTalk or NMEA, it will be used instead of this calibration value. Wind Trim This varies the response of the autopilot when in wind mode.
Chapter 4: Customising the System Range: Level 1 (Auto Seastate) Level 2 (Auto sea state inhibit) Level 3 (Auto sea state inhibit counter rudder) Default: Level 1 Recording calibration settings Having fine-tuned the calibration settings during initial sea trials, record them for future reference, in the table on the following page. Feature Setting Pilot Type...
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Chapter 5: Installation Chapter 5: Installation 5.1 Planning the Installation This chapter explains how to install and connect the ST6000 Plus autopilot control unit. Before starting the installation, decide how you will site the unit and run the cables. EMC installation guidelines All Raytheon equipment and accessories are designed to the best industry standards for use in the leisure marine environment.
ST6000 Plus Autopilot Control Unit Owner’s Handbook The following illustration shows the typical range of suppression ferrites fitted to Raytheon equipment. Always use the ferrites specified by Raytheon. Connections to other equipment If your Raytheon equipment is going to be connected to other equipment using a cable not supplied by Raytheon, a suppression ferrite MUST always be fitted to the cable close to the Raytheon unit.
Chapter 5: Installation Siting The control head is completely waterproof and should be sited where it • Within easy reach of the steering position • Protected from physical damage • At least 230 mm (9 in) from any compass • At least 500 mm (20 in) from any radio/radar receiving/transmitting equipment Note: The back cover is designed to breath through the cable boss to prevent moisture accumulation.
ST6000 Plus Autopilot Control Unit Owner’s Handbook D3243-2 8. Assemble the control head to the bulkhead. 9. Secure the control head with the thumb nuts (3) provided. Tighten the thumb nuts BY HAND. Do NOT use a wrench. Flush mounting To fit a flush mount control head: 1.
BY HAND. Do NOT use a wrench. Connections to the SeaTalk bus SeaTalk cables The ST6000 Plus is supplied with a 9 m SeaTalk cable as standard. The following table lists other cables available from your dealer: Part No:...
ST6000 Plus Control Head D3446-1 5.3 NMEA interface ST6000 Plus accepts NMEA navigation data for display and use in Track and Vane modes. The required NMEA data formats are shown in the table at the end of this section. 133_3c05.p65...
Chapter 5: Installation Cabling The NMEA port should be connected to a Navigator or Wind instrument. Navigator with NMEA output Blue (Data In +ve) (Data In -ve) D3442-1 NMEA cable connectors • NMEA connections are made using spade connectors. • When fitting the spade connectors, make sure the connector fits securely over the blade and not between the connector and its plastic insulating boot –...
ST6000 Plus Autopilot Control Unit Owner’s Handbook Data formats The following NMEA 0183 wind and navigation data can be decoded by the ST6000 Plus. Data NMEA 0183 Course Over Ground VTG, RMC, RMA Speed Over Ground VTG, RMC, RMA Cross Track Error...
Chapter 5: Installation 5.4 Switch on and initial test Use the procedures in this section to switch on your ST6000 Plus and check its operation. If you have installed the ST6000 Plus as the only control unit for a Type 100/300 course computer, also carry out the...
ST6000 Plus Autopilot Control Unit Owner’s Handbook Navigation interface (GPS, Decca, Loran) If the ST6000 Plus is interfaced to a navigator, via its NMEA data port, the interface can be checked by displaying the default Data Pages. These are XTE, BTW, and DTW.
Chapter 6: Post Installation Procedures Chapter 6: Post Installation Procedures This chapter applies to systems where the ST6000 Plus has been installed as the only control unit for a Type 100/300 Course Computer. Once you have installed the system, you need to confirm that it is wired correctly and is also set up to suit your type of boat.
Rudder Damping option in Dealer setup (see Chapter 4). Wind transducer interface If the ST6000 Plus is connected to a wind instrument via its NMEA data port or SeaTalk, then the link between the two instruments should be checked as follows: Press standby and auto together.
• Autopilot operation check • Rudder gain adjustment Note: The ST6000 Plus has a built-in calibration capability which enables it to be fine tuned to suit the individual vessel, its steering system and dynamic steering characteristics. As supplied from the factory the unit is calibrated to provide safe stable autopilot control for the majority of vessels.
ST6000 Plus Autopilot Control Unit Owner’s Handbook Automatic compass deviation correction The ST6000 Plus will correct the fluxgate compass for most deviating magnetic fields. Compass errors due to deviating magnetic fields can be up to 15°, depending on your vessel type. The correction procedure reduces these to a few degrees, so it is essential to perform the procedure as the first item in your initial sea trial.
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Chapter 6: Post Installation Procedures 4. Press the +1 or -1 key to change the setting from OFF to YES. The TURN BOAT page is then displayed. D3451-1 5. Keeping the boat speed below 2 knots, turn the vessel in slow circles.
ST6000 Plus Autopilot Control Unit Owner’s Handbook 7. Press the disp key to move on to the Heading Alignment page. 8. Use the +1 and -1 keys, or the +10 and -10 keys, to increase or decrease the displayed heading, until it agrees with the ship’s steering compass or a known transit bearing.
Chapter 6: Post Installation Procedures If the average heading error is more than 5°, you should perform the compass deviation correction procedure again. Checking autopilot operation Having calibrated the compass the following procedure is recommended to familiarise yourself with autopilot operation: 1.
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ST6000 Plus Autopilot Control Unit Owner’s Handbook These actions are most easily recognised in calm sea conditions where wave action does not mask basic steering performance. 2. Refer to Chapter 4, Customising the System, for instructions on how to adjust the default rudder gain setting. Note that you can also make temporary adjustments to rudder gain during normal operation (see section 3.3).
Chapter 7: Maitenance Chapter 7: Maintenance General • In certain conditions, condensation may appear on the LCD window. This will not harm the unit, and can be cleared by switching on the illumination for a while. • Never use chemical or abrasive materials to clean your autopilot. If the pilot is dirty, wipe it with a clean, damp cloth.
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Chapter 8: Fault Finding Chapter 8: Fault Finding All Raytheon products are subjected to a comprehensive test procedure prior to packing and shipping. In the unlikely event that a fault does occur with your autopilot, the following check list should help identify the problem and provide a cure.
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ST6000 Plus Autopilot Control Unit Owner’s Handbook Position information not received • Navigator not transmitting the correct position data. The autopilot will not auto advance to the next waypoint • No bearing to waypoint information received from the navigator. A series of rotating dashes are displayed on screen •...
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ST6000 Plus Autopilot Control Unit Owner’s Handbook Compass alignment 60 Compass Deviation Correction 31 Compass deviation correction 31, 58 Connections to the SeaTalk Bus 49 Control Head 46 Course changes 5 operating hints 9 Course Changes Under Autopilot Control 9...
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Index Fault Finding 65 Fault finding 65 Functional test 53–54, 55 Functional Test (Repeater Unit) 53, 55 Further Heading Alignment Adjustment 60 Graph use 31 Hand steering 5 Heading 6 Heading alignment 31 Heading alignment adjustment 60 Heading mode 31 Illumination 10 Initiating a Dodge Manoeuvre 18 Initiating Track Mode 13...
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ST6000 Plus Autopilot Control Unit Owner’s Handbook Maintenance 63 Major Course Changes 9 Man Overboard (MOB) 27 Manual Acquisition 15 Manual mode 10 Manual steering 5 Manual track acquisition 15 Minimum Deadband 23 Navigation data displays 11 Navigation Interface 54...
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Index Recommended Settings 34 Recording Calibration Settings 43 Response 36 Response level 23 Default setting 36 Returning to the Previous Locked Heading 6 Rudder bar 31 Rudder damping 42 Rudder Gain 35 Rudder gain 24, 35, 61 Rudder Limit 36 Rudder offset 37 Safety 18 Safety Information ix...
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ST6000 Plus Autopilot Control Unit Owner’s Handbook Vane Mode 20 Vane mode 19–20 Variation 40 Verifying Computed Positions 19 Warranty x Watch alarm 27 Waypoint Advance 26 Waypoint arrival and advance 17 Wind Shift alarm 22 Wind transducer interface 56 Wind Trim 42 WindTrim 19, 19–20...
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Limited Warranty Certificate Raytheon Marine Company warrants each new Light Marine/Dealer Distributor Product to be of good materials and workmanship, and will repair or exchange any parts proven to be defective in material and workmanship under normal use for a period of 2 years/24 months from date of sale to end user, except as provided below. Defects will be corrected by Raytheon Marine Company or an authorized Raytheon dealer.
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United States of America Raytheon Marine Company 603-647-7530 Recreational Products 603-634-4756 676 Island Pond Road Manchester, NH 03109-5420 U.S.A. UK, Europe, Middle East, Far East Raytheon Marine Company (44) 1705 693611 Recreational Products (44) 1705 694642 Anchorage Park, Portsmouth Customer support (44) 1705 661228 PO3 5TD, England Factory Service Centers United States of America...