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WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH. • Read this manual completely as well as other manuals that came with your mower. • DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down).
Table of Contents Table of Contents SECTION 1 - GENERAL INFORMATION ...................1 1.1 INTRODUCTION ............................1 1.2 DIRECTION REFERENCE ...........................1 1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS ..............1 1.4 SYMBOLS ..............................2 SECTION 2 - SAFETY INFORMATION ..................3 2.1 INTRODUCTION ............................3 2.2 SIGNAL WORDS ............................3 2.3 BEFORE OPERATION CONSIDERATIONS ....................3 2.4 TESTING THE SAFETY INTERLOCK SYSTEM ..................4...
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Table of Contents 4.16 ADJUSTING THE STEERING LEVERS ....................22 4.17 ADJUSTING THE HEIGHT ADJUST PEDAL ..................22 4.18 TOWING (OPTIONAL HITCH ACCESSORY)...................23 SECTION 5 - TROUBLESHOOTING CUTTING CONDITIONS ..........24 SECTION 6 - ADJUSTMENTS ....................27 6.1 TRAVEL ADJUSTMENTS ..........................28 6.2 THROTTLE CONTROL AND CHOKE ADJUSTMENTS ................29 6.3 BELT ADJUSTMENT ..........................29 6.4 BELT ALIGNMENT .............................30 6.5 CUTTER DECK ADJUSTMENTS ......................30...
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Table of Contents STTII BRAKE COMPONENTS .........................70 STTII STEERING COMPONENTS ........................72 STTII HYDRAULIC SYSTEM ...........................74 STTII FUEL SYSTEM - GASOLINE ENGINES ....................76 STTII FUEL SYSTEM - KOHLER 25CH-LP-EFI ....................78 STTII FUEL SYSTEM - KUBOTA DIESEL .......................80 BDP-16A HYDRAULIC PUMP ASSEMBLY WITH COOLING FAN ..............82 STTII ELECTRICAL SYSTEM - GASOLINE &...
Scag service parts. All information is based upon product information available - IMPORTANT - at the time of approval for printing. Scag Power Equipment The replacement of any part on this product reserves the right to make changes at any time without by other than the manufacturer's authorized notice and without incurring any obligation.
Section 1 1.4 SYMBOLS SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Spinning Blade 48071S On/Start Spring Tension on Idler Off/Stop Falling Hazard Thrown Object Hazard Fast Slow Continuously Variable - Linear Cutting Element - Basic Symbol Pinch Point Cutting Element - Engage 481039S Hour meter/Elapsed Operating Hours Cutting Element - Disengage...
Section 2 SAFETY INFORMATION 2.1 INTRODUCTION DANGER Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury The signal word “DANGER” denotes that an extremely or death. Hazard control and accident prevention are hazardous situation exists on or near the machine that dependent upon the awareness, concern, prudence, and could result in high probability of death or irreparable injury...
If the safety interlock system fuel container. Use only approved containers. does not operate as described below, contact your local Authorized Scag Power Equipment Dealer immediately to 13. See Section 7.5 ENGINE FUEL SYSTEM for fueling have the safety interlock system repaired.
Section 2 2. Sit in the seat in the operating position, engage the 2. Reduce speed and exercise extreme caution on parking brake, move either of the steering control slopes and in sharp turns to prevent tipping or loss handles out of the neutral lock position, move the of control.
Section 2 13. Mow only in daylight or good artificial light. 22. Tie the mower down securely using straps, chains, cable, or ropes. Both front and rear straps must be 14. NEVER raise the deck with the blades engaged. directed down and outward from machine. 15.
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Section 2 UPRIGHT AND WARNING LOCKED POSITION There is no roll-over protection when the roll bar is in the down position. Lower the roll bar only when absolutely necessary. Raise the roll bar as soon as clearance permits. DO NOT wear the seat belt when the roll bar is in the down position.
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Section 2 2. Check the seat belt webbing in areas exposed to WARNING ultra violet rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and/or is packed with dirt, Reduce speed when turning, operating on slopes, the physical strength of this webbing may have slick or wet surfaces.
Section 2 2.7 MAINTENANCE CONSIDERATIONS & WARNING STORAGE 1. Never make adjustments to the machine with the Hydraulic fluid is under high pressure and can engine running unless specifically instructed to do penetrate skin causing injury. If hydraulic fluid so. If the engine is running, keep hands, feet, and is injected into the skin, it must be surgically clothing away from moving parts.
Section 2 2.10 SAFETY AND INSTRUCTIONAL DECALS WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 483402 483407 483402 483407 FORWARD REVERSE 481568 483406 484293 483633 483300 WARNING Operation of this equipment may create sparks that can start res around dry vegetation.
Section 3 3.4 CUTTER DECK Type ......Floating, Adjustable, Anti-Scalping, Hybrid Design Combines Out-Front and Belly-Mount Designs Construction ..........................Tri-Plate deck construction Top of deck consists of three steel plates totaling nearly 1/2" of steel., 7-gauge (3/16") deck skirt. True Cutting Width: 52V ................................52"...
9. Neutral Indicator (Figure 4-1). Light will illuminate additional information or service is needed, contact your when the steering control levers are in the neutral Scag Power Equipment Dealer. lock position. 10. Park Brake Indicator (Figure 4-1). Light will 4.1 TIGER EYE INSTRUMENT...
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Section 4 SERVICE AIR OIL PRESSURE FILTER INDICATOR INDICATOR WATER TEMPERATURE GLOW PLUG SERVICE ENGINE INDICATOR INDICATOR INDICATOR PARKING BRAKE VOLTMETER INDICATOR INDICATOR SEAT INDICATOR NEUTRAL INDICATOR INDICATOR HOUR METER INDICATOR Figure 4-1. Tiger Eye Advanced Monitoring System SUSPENSION SEAT CONTROL KNOB DFI / EFI ONLY DECK LIFT...
Section 4 4.2 CONTROLS IDENTIFICATION 1. Ignition Switch (Figure 4-2). The ignition switch is used to start the engine and has three positions; OFF, ON, and START. 2. Mower Deck Switch (Figure 4-2). Used to engage and disengage the mower drive system. Pulling up on the switch will engage the deck drive.
If the safety interlock system release the cutter deck for normal mowing. does not operate as described below, contact your local Authorized Scag Power Equipment Dealer immediately to 14. Seat Suspension Control Knob (Figure 4-2). Used have the safety interlock system repaired.
Section 4 4.5 INITIAL RUN-IN PROCEDURES 9. Turn the ignition key to the START position and release the key as soon as the engine starts. Do not hold the key in the START position for more FIRST DAY OF USE OR APPROXIMATELY 20 HOURS than 15 seconds at a time.
Section 4 To steer right while traveling in reverse, allow the right - NOTE - steering control lever to move forward. The further the Smooth operation of the steering levers will control is allowed to move forward, the quicker the mower produce smooth mower operation.
Section 4 4.9 HILLSIDE OPERATION 4.11 AFTER OPERATION 1. Wash the entire mower after each use. Do not WARNING use high pressure spray or direct the spray onto electrical components. - IMPORTANT - DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down).
Section 4 2. The discharge chute must not be removed and 4.13 MOVING MOWER WITH ENGINE must be kept in the lowest position to deflect grass STOPPED clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings.
Section 4 4.16 ADJUSTING THE STEERING LEVERS 1. Position the seat to the desired location. 2. While in the operator's position without the engine running, move both steering levers forward and LANYARD reverse to check for full function control and comfort. 3.
Section 4 3. The height adjust pedal can be located in three (3) different positions for operator comfort and control. See Figure 4-11. HEIGHT ADJUSTMENT PEDAL LOCATIONS Figure 4-11. Height Adjust Pedal Locations 4.18 TOWING (OPTIONAL HITCH ACCESSORY) 1. NEVER allow children or others in or on towed equipment.
Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE STRINGERS - OCCASIONAL Low engine RPM Run engine at full RPM BLADES OF UNCUT GRASS Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation...
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Section 5 TROUBLESHOOTING CUTTING CONDITIONS (CONT'D) CONDITION CAUSE CURE U N E V E N C U T O N F L AT Lift worn from blade Replace blade GROUND - WAVY HIGH-LOW APPEARANCE, SCALLOPED Blade upside down Mount with cutting edge toward ground CUT, OR ROUGH CONTOUR Deck plugged, grass accumulation Clean underside of deck...
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Section 5 TROUBLESHOOTING CUTTING CONDITIONS (CONT'D) CONDITION CAUSE CURE SCALPING - BLADES HITTING Low tire pressures Check and adjust pressures DIRT OR CUTTING VERY CLOSE TO THE GROUND Ground speed too fast Slow speed to adjust for conditions May need to reduce ground speed, raise Cutting too low cutting height, change direction of cut, and/or change pitch and level...
Section 6 ADJUSTMENTS WARNING Do not operate the mower if the parking brake is not operable. Possible severe injury could result. PULL BACK ON PARKING BRAKE The parking brake linkage should be adjusted whenever LATCH the parking brake lock latch is placed in the “ENGAGE” position and the parking brake will not prevent the mower from moving.
Section 6 6.1 TRAVEL ADJUSTMENTS LOOSEN HERE Neutral or tracking adjustments will need to be made if: A. The steering control levers are in the neutral position and the machine creeps forward or backward. See Neutral Adjustment (next procedure). B. The steering control levers are in the full forward position and the mower pulls to one side or the other when traveling in a forward direction.
Section 6 - NOTE - 6. Actuate the steering control levers forward and reverse several times and return them to the neutral If after making the adjustment as outlined in step position. 1A, the machine creeps forward or backward, perform the neutral adjustment. See Neutral 7.
Section 6 WARNING If the pump drive belt fails, steering control will be lost which could result in serious injury or death. Replace the pump drive belt as needed or every LOOSEN HERE 400 hours / 2 years, whichever occurs first. ADJUST HERE 6.4 BELT ALIGNMENT Belt alignment is important for proper performance of...
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Section 6 - NOTE - To prevent the cutter deck from teetering, all four (4) cutter deck hanging chains must have tension on them. If all four chains do not have tension on them and the deck teeters, you must re-adjust the cutter deck as outlined in the procedures above.
Section 6 - NOTE - C. 4-3/4" or 5-1/4" Position - (See Figure 6-9). Placing the baffle in either the 4-3/4" or 5-1/4" setting will If an adjustment had to be made, be sure that the enhance fall cutting (leaf pickup) and reduce cutter cutter deck can easily be locked into the transport deck "blowout".
Section 6 6.7 ELECTRIC CLUTCH ADJUSTMENT ADJUSTMENT NUTS The electric clutch serves two functions in the operation of the mower. In addition to starting and stopping the power flow to the cutter blades, the clutch also acts as a brake to assist in stopping blade rotation when the PTO is switched off or the operator presence circuit is interrupted.
Section 7 MAINTENANCE 7.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) Check all hardware for tightness Check hydraulic oil level See paragraph 7.3 Check all belts for proper alignment See paragraph 7.9 Check coolant level See paragraph 7.13 Check hydraulic fittings and hoses for Use extreme caution when...
Section 7 7.3 HYDRAULIC SYSTEM B. CHANGING HYDRAULIC OIL The hydraulic oil should be changed after every 500 hours A. CHECKING HYDRAULIC OIL LEVEL or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or The hydraulic oil level should be checked after the first 10 milky.
Section 7 C. CHANGING HYDRAULIC OIL FILTER ELEMENT The hydraulic oil filter should be changed after every 500 hours of operation or annually, whichever occurs first. 1. Remove the oil filter element and properly discard it. See Figure 7-3. Fill the new filter with clean oil and install the filter.
Section 7 DO NOT use E85 Fuel. Using E85 Fuel will cause severe 10. Replace gas cap and tighten the fuel cap until it damage to the engine. ratchets. B. FILLING THE FUEL TANK (DIESEL ENGINE FILLER NECK INSERT Fill the fuel tank at the beginning of each operating day to within one inch below the filler neck.
Section 7 - NOTE - Maintenance must be performed to the LPG fuel system after 1000 hours of operation or annually, whichever LP cylinders must be vapor withdrawal type occurs first. Contact your authorized Scag service (identified by green band on tank) designed for center for details and maintenance.
Section 7 Whenever possible, remove the battery from the mower WARNING before charging and make sure the electrolyte covers the plates in all cells. Battery posts, terminals, and related accessories WARNING contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Wash hands after handling.
Section 7 7.10 CUTTER BLADES - NOTE - DO NOT sharpen the blades beyond 1/3 of the width of the blade. See Figure 7-8. A. BLADE INSPECTION 1. Sharpen the cutting edge at the same bevel as the 1. Remove the ignition key before servicing the blades. original.
Section 7 7.11 TIRES CAUTION Check the tire pressures after every 8 hours of operation or daily. Inspect the cutter blade spacer(s) and washer for wear and/or cupping. Replace the worn parts. Caster Wheels Flat Free Worn spacer(s) and/or washer will not allow Drive Wheels 8 PSI proper tightening of the cutter blade and can lead...
Section 7 B. CHANGING LUBRICANT Fill to Bottom of Filler Neck The lubricant in the cutter deck gearbox should be changed after every 500 hours of operation or yearly, whichever occurs first. 1. Place a suitable container beneath the cutter deck gearbox and locate the gearbox drain plug.
Section 7 C. CHECKING THE FAN BELT TENSION (LIQUID- COOLED ENGINES ONLY) Periodically check the fan belt tension. The belt should deflect 1/2" with 10 pounds of pressure. See your Scag dealer if the belt is in need of adjustment or replacement. 7.14 BODY, DECK, AND UPHOLSTERY CAUTION Do not wash any portion of the equipment while it...
Section 8 ILLUSTRATED PARTS LIST 8.1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. Scag approved attachments and accessories: • GC-3B (p/n 900S) - Requires a 901D (52 STTII Install Kit) or 900X (61 STTII/SCZ Install Kit) •...
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Section 8 STTII ROLL-OVER PROTECTION SYSTEM Ref. Part No. Description 462210 STT, ROPS 04001-194 Bolt, Hex Head 1/2-13 x 4-1/4” 04021-19 Nut, Center Lock 1/2-13 04040-13 Flatwasher, 1/2-.562 x 1.375 x .109 484168 Pin Assembly, ROPS Hinge (incl. #9, #10) 04001-90 Bolt, Hex Head 1/2-13 x 3-1/4”...
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Section 8 STTII STEERING COMPONENTS Ref. Ref. Part No. Description Part No. Description 452718 Control Lever Weldment, RH 462804 Handle Bar w/Grip - LH 452717 Control Lever Weldment, LH 462805 Handle Bar w/Grip - RH 43600 Spacer, Bearing 484376 Grip, Control Lever 431024 Spacer, Controls 483238...
Section 8 STTII FUEL SYSTEM - KUBOTA DIESEL To Injection Pump Fuel Return 27 28 * - Available Through Engine Manufacturer Only 2017 STTII-DIESEL FS.eps...
Section 8 ELECTRICAL SCHEMATIC - KOHLER EFI (GASOLINE & LP) Position PTO Switch Legend ON (UP) DOWN (OFF) Position Key Switch Legend G + M + A SWITCH B + L + A TIGER EYE START B + L + S KEY SWITCH PLUG RELAY...
Section 8 ELECTRICAL SCHEMATIC - KUBOTA 25KBD Position PTO Switch Legend Position Key Switch Legend ON (UP) RELAY SWITCH G + M + A B + L + A START B + L + S DOWN (OFF) TIGER EYE KEY SWITCH NGK RELAY PLUG 12V OUTLET...
Section 8 ELECTRICAL SCHEMATIC - KAWASAKI 31DFI Position PTO Switch Legend ON (UP) DOWN (OFF) SWITCH Position Key Switch Legend G + M + A B + L + A TIGER EYE RELAY KEY SWITCH START B + L + S PLUG CHECK ENGINE...
Section 8 ELECTRICAL SCHEMATIC - BRIGGS & STRATTON 35BV Position PTO Switch Legend ON (UP) SWITCH Position Key Switch Legend DOWN (OFF) G + M + A B + L + A TIGER EYE KEY SWITCH START B + L + S PLUG RELAY 12V OUTLET...
Section 8 ELECTRICAL SCHEMATIC - BRIGGS & STRATTON 37BV-EFI Position PTO Switch Legend ON (UP) DOWN (OFF) SWITCH Position Key Switch Legend G + M + A TIGER EYE CHECK ENGINE B + L + A KEY SWITCH PLUG START B + L + S LIGHT RELAY...
Cutter decks are warranted against cracking for a period of three (3) years. (parts and labor 1st and 2nd year; parts only 3rd year.) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request compo- nents for evaluation.