Applied Motion Products TSM23C Hardware Manual

Integrated step-servo motor

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TSM23C
Integrated Step-Servo Motor
Hardware Manual
920-0082 Rev. B

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Summary of Contents for Applied Motion Products TSM23C

  • Page 1 TSM23C Integrated Step-Servo Motor Hardware Manual 920-0082 Rev. B...
  • Page 2: Table Of Contents

    2.3.2 Regeneration Clamp ............... 7 2.3.3 Current ..................8 3 Installation/Connections ..................12 3.1 Connecting the Power Supply ..............12 3.2 Connecting the TSM23C Communications ..........13 3.2.1 Node ID ................... 14 3.2.2 Setting the Bitrate ..............14 3.3 Inputs and Outputs ................. 15 3.3.1 Connector Pin Diagram ............
  • Page 3: Introduction

    TSM23C Hardware Manual 1 Introduction Thank you for selecting the Applied Motion Products TSM23C Integrated Motor. The TSM line of integrated StepSERVO™ motors combines servo technology with an integrated motor to create a product with exceptional features and broad capability. We hope our commitment to performance, quality and economy will result in a successful motion control project.
  • Page 4: Block Diagram

    TSM23C Hardware Manual 1.2 Block Diagram TSM23C Block Diagram 12 - 70 VDC External 5 Volt DC Power Supply Power Supply RS-232 RXD,+5V,TXD,GND,GND RS-232 & CANopen CANopen 3.3VDC CANH, CANL, GND Internal Voltage Logic Temp Supply Detect +5VDC (100mA max)
  • Page 5: Safety Instructions

    Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. Applied Motion Products does not guarantee the products described in this publication are suitable for a particular application, nor do they assume any responsibility for product design, installation, or operation.
  • Page 6: Getting Started

    2.2 Mounting the Hardware As with any step motor, the TSM23C must be mounted so as to provide maximum heat sinking and airflow. Keep enough space around the Integrated Motor to allow for airflow. Never use the drive where there is no airflow or where other devices cause the •...
  • Page 7: Choosing A Power Supply

    2.3.1 Voltage The TSM23C is designed to give optimum performance between 24 and 48 Volts DC. Choosing the voltage depends on the performance needed and motor/drive heating that is acceptable and/ or does not cause a drive over-temperature. Higher voltages will give higher speed performance but will cause the TSM23C to produce higher temperatures.
  • Page 8: Current

    TSM23C Hardware Manual 2.3.3 Current The maximum supply currents required by the TSM23C are shown in the charts below at different power supply voltage inputs. The TSM23C power supply current is lower than the winding currents because it uses switching amplifiers to convert a high voltage and low current into lower voltage and higher current.
  • Page 9 TSM23C Hardware Manual TSM23C-2CG 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) TSM23C-3CG 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) TSM23C-3CG 48V Power Torque Continuous Boost Supply Current Full Load No Load...
  • Page 10 TSM23C Hardware Manual TSM23C-3CG 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) □ □ TSM23 G 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) □ □ TSM23 G 48V Power Torque Continuous...
  • Page 11 TSM23C Hardware Manual □ □ TSM23 G 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) 920-0082 Rev. B...
  • Page 12: Installation/Connections

    3.1 Connecting the Power Supply Use 16 to 20-gauge wire to connect the TSM23C to a power supply. It contains an internal fuse connected to the “+” terminal that is not user replaceable. If a user serviceable fuse is desired, install a 6.3 amp fast acting fuse in line with the “+”...
  • Page 13: Connecting The Tsm23C Communications

    PC. Plug the 5-pin crimp style connector into one of the two appropriate connector on the TSM23C. Secure the cable to the PC with the screws on the DB9 connector.
  • Page 14: Node Id

    TSM23C Hardware Manual 3.2.1 Node ID Each node ID on a CANopen network must have a unique Node ID. The Node ID is configured using a sixteen position switch in the front of the drive to set the lower four bits of the Node ID while the upper three bits are configured by using Step-Servo Quick Tuner software.
  • Page 15: Inputs And Outputs

    TSM23C Hardware Manual 3.3 Inputs and Outputs All drives include 8 digital inputs: X1 & X2 are digital inputs for differential or single-ended signal. They are general purpose inputs • • X3 & X4 are software programmable single-ended inputs and can be used for Motor Enable/ Disable and Alarm/Fault Reset function input;...
  • Page 16: X1 & X2 Digital Input

    TSM23C Hardware Manual 3.3.2 X1 & X2 Digital Input The TSM23C drives include two inputs: X1 and X2. They accept 5 to 24 volt single-ended or differential signals. The diagrams below show how to connect them to various commonly used devices.
  • Page 17: X3/X4/X5/X6 Digital Input

    TSM23C Hardware Manual 3.3.3 X3/X4/X5/X6 Digital Input X3/X4/X5/X6 input are optically Isolated Single-ended input. They can be used with sourcing or sinking signals, 5 to 24 volts. This allows connection to PLCs, sensors, relays and mechanical switches. Because the input circuits are isolated, they require a source of power. If you are connecting to a PLC, you should be able to get power from the PLC power supply.
  • Page 18: X7/X8 Digital Input

    TSM23C Hardware Manual 3.3.4 X7/X8 Digital Input The X7/X8 input are optically Isolated differential input. They are normally used for end of travel limit switches.The diagrams below show how to connect the X7/X8 Inputs to various commonly used devices. X7/X8+...
  • Page 19: Programmable Output Y1/Y2/Y3

    TSM23C Hardware Manual 3.3.5 Programmable Output Y1/Y2/Y3 TSM23C motors feature three optically isolated digital outputs (Y1/Y2/Y3) with common ground. They can be configured by Step-Servo Quick Tuner software. • Y1 can be set to signal a fault condition; • Y2 can be set to indicate whether the motor is in position(dynamic);...
  • Page 20: Programmable Output Y4

    TSM23C Hardware Manual 3.3.6 Programmable Output Y4 TSM23C motors feature one optically isolated digital output Y4. The Y4+ (collector) and Y4- (emitter) terminals of the transistor are available at the connector. This allows the output to be configured for current sourcing or sinking.
  • Page 21: Troubleshooting

    4 Troubleshooting 4.1 LED Error Codes The TSM23C uses red and green LEDs to indicate status. When the motor is enabled, the green LED flashes slowly. When the green LED is solid, the motor is disabled. Errors are indicated by combinations of red and green flashes as shown below.
  • Page 22: Reference Materials

    TSM23C Hardware Manual 5 Reference Materials 5.1 Torque-Speed Curves Note: all torque curves were measured at 20,000 steps/rev. Note: 5 amp rating is continuous, 7.5 amp rating is boost Continuous TSM23C-2CG Boost Speed(rps) Continuous TSM23C-3CG Boost Speed(rps) □ □ TSM23...
  • Page 23: Mechanical Outlines

    TSM23C Hardware Manual 5.2 Mechanical Outlines 56.2 47.14 4-Ø5.1 Ø38.1 70.6 Unit:mm Model Length (L) TSM23C-2CG 95.6 TSM23C-3CG 117.6 TSM23C-4CG 120.6 920-0082 Rev. B...
  • Page 24: Technical Specifications

    Power Amplifier Amplifier Type Dual H-Bridge, 4 Quadrant 4 state PWM at 20 KHz Current Control TSM23C-2CG: Up to 1.0N•m Continuous(1.3 N•m Boost) Output Torque TSM23C-3CG: Up to 1.5N•m Continuous(2.0 N•m Boost) TSM23C-4CG: Up to 2.4N•m Continuous(3.2 N•m Boost) Power Supply...
  • Page 25: Optional Accessories

    Applied Motion Products offers the RC880 “regeneration clamp” to solve this problem. If in doubt, use an RC880 for the first installation. If the “regen” LED on the RC880 never flashes, you don’t need the clamp.
  • Page 26: Cables

    TSM23C Hardware Manual 5.5 Cables I/O P/N: 3004-318-2M (Included) RS-485 and CANOpen P/N: 3004-313-1M (Included) 920-0082 Rev. B...
  • Page 27 TSM23C Hardware Manual Mating Connectors Description Model Supplier Description Model Supplier Power RS232 Connector 1615780000 Weidmuller Housing ZER-04V-S Pin, Connector SZE-002T-P0.3 Housing PUDP-28V-S RS-485 & CANOpen Pin, Connector SPUD-001T-P0.5 Housing ZER-05V-S Pin, Connector SZE-002T-P0.3 920-0082 Rev. B...
  • Page 28: Contacting Applied Motion Products

    TSM23C Hardware Manual 6 Contacting Applied Motion Products 404 Westridge Dr. Watsonville, CA 95076, USA 1-800-525-1609 www.applied-motion.com 920-0082 Rev. B...

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