Emerson Crosby HSJ Series Installation, Operation And Maintenance Instructions
Emerson Crosby HSJ Series Installation, Operation And Maintenance Instructions

Emerson Crosby HSJ Series Installation, Operation And Maintenance Instructions

Safety valves

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Crosby SerieS HSJ Safety valveS
InstallatIon, operatIon and maIntenance InstructIons
Before installation these instructions must be fully read and understood
spare parts
emerson recommends spare parts as shown
on the outline drawing figure 1. When ordering
spare parts, the valve size, style and assembly
number and/or serial number should be
given together with set pressure, part name,
and reference number from figure 1. the
valve assembly number is shown on the valve
nameplate as 'Shop No'. Spare parts may be
ordered from any emerson regional sales office
or representative.
serviCe reCords
Service records should be completed before
a valve is returned to service. these records
are important and will provide guidance on
establishing time intervals between repairs as
well as providing the historical record of repairs
and service conditions. Well kept records will
be useful in predicting when to retire a valve
and which spare parts should be maintained in
inventory to ensure uninterrupted plant operation.
emerson.com/finalControl
Warning
The safety of lives and property often depends
on the proper operation of the safety valves.
Consequently, the valves should be kept clean and
should be tested periodically and reconditioned to
make sure they function properly.
emerson field serviCe and repair
programs
field service
emerson field service provides on-site, in
line testing and repair capability for all types
of pressure relief devices. it is strongly
recommended that on new installations, a
emerson service engineer be present for
assembly and testing of safety valves.
parts
emerson will help you establish the right mix
of on-site spares with our own distribution and
manufacturing support.
training
emerson offers intensive factory or on-site
training seminars to improve maintenance
and application skills.
testing
emerson has the capability to evaluate safety
valve operability either in the field or at various
emerson facilities. Special qualification
programs may also be conducted in our
laboratories.
Contract management
emerson will combine a group of services to
satisfy your special maintenance needs.
emerson' full-spectrum service
• valve repair
• field service
• replacements parts
• Contract management
• training
• testing
• Contract
© 2017 emerson. all rights reserved.
engineering Doc. #iS-v3146
vCiom-01062-en 17/12

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Table of Contents
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Summary of Contents for Emerson Crosby HSJ Series

  • Page 1 training...
  • Page 2: Valve Nameplate

    no.
  • Page 3: Storage And Handling

    Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons fiGure 2 notes fixed support anchored to building structure refer to aSMe boiler code section 1, pg-71.2 ** allow sufficient space to prevent bottoming or side binding of the drip pan to the discharge pipe under maximum conditions of expansion Seal wire ring positions...
  • Page 4: Installation

    Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons 3 installation the precise nature of the loading and the resulting stresses will depend on the rigging configuration of the valve and the discharge Safety valves must be handled carefully and piping.
  • Page 5: Hydrostatic Testing

    Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons Caution 7 adjustment Gags should not be used when inlet pressures are set pressure adjustment more than 10% greater than the safety valve set pressure. Damage to the valve may result. Before making any adjustments, reduce the system pressure under the valve 10% to 20% 4 hydrostatiC testing...
  • Page 6 Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons guide ring adjustment b. remove the nozzle ring set screw (4). Check the guide ring (9) is the principal blowdown the nozzle ring setting by turning the nozzle control ring in the valve. to change the guide ring (3) to the right and counting the number ring position, remove the guide ring set screw of notches turned until it makes contact with...
  • Page 7 recommended.
  • Page 8 Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons if a reseating machine is not used, the most d. if the valve has a 2-piece disc design satisfactory way to machine a nozzle is to (insert and holder), place the disc insert (6) remove it from the valve body.
  • Page 9 Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons type d m. Place the set screw gaskets (not shown) onto the set screws (10, 4). Screw the set install the cap gasket on the bonnet. screws into the body (1) engaging both the Screw the spindle nut onto the spindle.
  • Page 10 Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons fiGure 4 Cap and lifing levers Cap plug test rod Spindle nut Cap plug gasket forked lever Cotter pin Cotter pin Seal and wire screwed cap and test rod type b Cap gasket screwed cap type a lever nut...
  • Page 11 Crosby SerieS HSJ Safety valveS InstallatIon, operatIon and maIntenance InstructIons table 2 - minimum nozzle faCe to seat dimensions in inches (mm) valve type orifice 36, 37 46, 47 66, 67 76, 77 4.021 4.021 4.021 4.646 (102.133) (102.133) (102.133) (118.008) 4.115 4.115...
  • Page 12 Crosby is a mark owned by one of the companies in the emerson automation Solutions business unit of emerson electric Co. emerson automation Solutions, emerson and the emerson logo are trademarks and service marks of emerson electric Co.

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