Kessler-Ellis Products MRT Installation & Operating Instructions Manual

6 digit totalizer/ratemeter with two level, 5 digit preset alarm control of total or rate

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MODELS
MRT
MC2
MR2
MINItrol SERIES
INSTALLATION & OPERATING INSTRUCTIONS
KESSLER-ELLIS PRODUCTS
10 Industrial Way East
Eatontown, NJ 07724
800-631-2165 • 732-935-1320
Fax: 732-935-9344
99306 08/17/15

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Summary of Contents for Kessler-Ellis Products MRT

  • Page 1 MODELS MINItrol SERIES INSTALLATION & OPERATING INSTRUCTIONS KESSLER-ELLIS PRODUCTS 10 Industrial Way East Eatontown, NJ 07724 800-631-2165 • 732-935-1320 Fax: 732-935-9344 99306 08/17/15...
  • Page 2 Publication of this information does not convey any rights to use or reproduce it or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein. Copyright 1989, Kessler-Ellis Products Co. Printed in USA. All Rights Reserved. WARNING This instrument contains electronic components that are susceptible to damage by static electricity.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ....................1 DECODING PART NUMBER .................. 2 HOW TO MOUNT THE UNIT .................. 3 WIRING MINITROL ....................4 UP/DOWN CONTROL AND QUADRATURE INPUTS ..........4 WHAT CAN YOU VIEW ................... 6 OUTPUT JUMPER SELECTIONS ................6 MILLIVOLT INPUT OPTION JUMPER SELECTIONS ..........
  • Page 5: Specifications

    DESCRIPTION & SPECIFICATIONS DESCRIPTION: INPUTS: The MINITROL is a 6 digit totalizer / ratemeter with two level, High Impedance DC pulse input 4-30 VDC (high), Open or 5 digit preset alarm control of total or rate. Inputs A & B have 0-1 VDC (low),10 KΩ...
  • Page 6: Decoding Part Number

    Unit status and new set points can be Series: communicated by serial communication. Mode changes, however, MRT= 6 digits, counter / ratemeter must always be made on the front panel. Data is transmitted at with presets and scaling.
  • Page 7: How To Mount The Unit

    HOW TO MOUNT THE UNIT The unit is designed to be mounted with a gasket providing a water tight seal. Two mounting brackets are provided to secure the unit to the panel. A panel less than .1" may distort if the clamps are screwed too tightly. Slide the body of the unit through the rubber gasket.
  • Page 8: Wiring Minitrol

    WIRING MINITROL The rear terminal contains 12 screw terminals for connecting #14 to #28 gauge wire. The unit is controlled by a microprocessor and, therefore, an electrically "noisy" environment could cause operating problems. The input power line should not be common to power lines for motors, pumps, contactors, etc. The unit is designed to be immune from line or RF voltage interference.
  • Page 9 CONNECTING AC / DC POWER NOTE: Connect power only after other connections are finished. Do not touch the live AC power terminals! The unit has been designed with an isolated AC input. Thus, polarity is not a concern for the AC input. The chassis is plastic, therefore earth ground is not used.
  • Page 10: What Can You View

    WHAT CAN YOU VIEW? 1) "A sub B" - If you have selected the "A sub B" mode, pressing "view" shows: A) The net result of subtracting input B from input A. Pulses on input B will subtract (count down). Pulses on input A will add (count up) if "reset to 0"...
  • Page 11: Operating Front Panel

    OPERATING THE FRONT PANEL 6 5 4 3 2 1 ENTER LOCK PRE A PRE B VIEW PRGM Press to enter Press to "reset" Press to cycle Press to Press to Press to alternately lock code for in operating through PROGRAM view or view or view A rate &...
  • Page 12: Program Codes & Descriptions

    The following is a list of abbreviations as they appear on the display and front panel of the unit. ABBREVIATION DESCRIPTION SCALING FACTOR - For A and B Inputs. Each input has a separate 5 digit dividing scale factor. FACTOR DECIMAL POINT FOR FACTOR A - Enter location of decimal point for scaling Factor A by pressing the DP F A button under the digit where the decimal is desired.
  • Page 13: Minitrol Terminations

    LOCK - This portion of the menu allows you to: 1) lock the program (presets are still accessible) 2) lock all (presets and program are locked). LOCK PROGRAM - This will lock the program and allow the presets to be changed when the unit is in the LC PRG lock mode.
  • Page 14: Calculating Scale Factors

    CALCULATING SCALE FACTORS There are two separate dividing scale factors, one for input "A" and one for input "B". The factor to enter is the number of pulses per the desired unit of measurement. The factor ranges from 0.0001 to 99999. The factor is the same for rate and count on input "A".
  • Page 15: Minitrol Programming Procedure

    PROGRAMMING REMARKS PRESS DISPLAY STEP This section of the menu is used to set up the scaling factors for inputs A & B. factor SETTING SCALING This sets the decimal for factor A. Press FACTORS the arrow key under the digit where dp f a the decimal is desired.
  • Page 16: Setting The Counter

    PRESS DISPLAY REMARKS factor STEP This section of the menu sets up the counter information. count SETTING Press the PRGM key to choose RST 0 rst 0 COUNTER (reset to 0, count up) or SET PR (set to preset, count down), press the ENTER set pr key to enter the displayed choice.
  • Page 17: Setting The Rate

    PRESS DISPLAY REMARKS STEP factor SETTING count THE RATE This section of the menu is used to set up rate the rate information. Press the PRGM key to choose RPS (rate per second) or SCALE (RPM, RPH). Press ENTER to enter displayed choice. scale Press PRGM to choose ÷60 (RPM) or z 60...
  • Page 18: Setting The Lock Code & Locking The Unit

    PRESS DISPLAY REMARKS STEP factor SETTING count LOCK rate This section of the menu is used to set up the lockout type and code. LC PG = Locks program but presets and re- are accessible. LC PG LC ALL= Locks entire keypad. Press the PRGM button to toggle between LC ALL choices;...
  • Page 19: Setting The Relays & Presets

    PRESS DISPLAY REMARKS factor count STEP rate SETTING RELAYS This section sets up the relay information. relay Press the PRGM key to choose A TOT (A a tot assigned to total) or A RATE (A assigned to rate). Press enter when the desired choice is a rate displayed.
  • Page 20: Output Wiring

    OUTPUT WIRING The following diagrams detail the connection of the relay and analog output options. Each relay consist of a form A contact (Normally Open). NPN transistor or Normally Closed contacts are available with solder jumpers (see Jumper Options). SOLENOID (Single Stage) Use Relay A (pins 1 &...
  • Page 21: Analog Output Option

    ANALOG OUTPUT OPTION Description: SWITCH 4: Calibrate (normally off) An optional 4-20mA (0-20mA) output has been added to the Minitrol Switch 4 is used for calibration. Calibration is done at the factory series. The output can be programmed to track rate or total. This and should not be needed (see SWITCH 1 to enter high and low feature is available by adding suffix A to the part number.
  • Page 22: Rs232/Rs422 Serial Communications

    INTERFACE CARD RS 232/422 OPERATION RS 232/422 SET-UP: PARITY: All serial communication mode changes must be done Parity is a bit of information that is inserted before the stop through serial communications. Mode changes cannot be bit and is used to help check if the transmission is correct. done through the front panel.
  • Page 23 SERIAL INPUT COMMANDS: The input impedance of RS232 is 3KΩ to 7KΩ worst case. To get a unit on line you must address it by it's device number. The terminal addressing the unit must be capable of driving This is done by typing DXX(S), XX= device number. The unit all loads in the loop.
  • Page 24 RS232 / RS422 WIRING RS 232 COMPUTER HOOKUP: RECEIVE PIN (3) RS 232: When connecting the unit to a computer with RS 232 TRANSMIT PIN (2) communication, only three connections are needed. These ENTER LOCK PRE A PRE B VIEW PRGM GROUND PIN (5) connections are: Receive data, Transmit data and Ground.
  • Page 25: Troubleshooting Guide

    1. Relay duration is set at a value other 1. If relay outputs are not being used, than 00.0. This causes the counter set the relays for rate (MRT only). to auto-reset at the preset. 2. Set the relay durations to 00.0.
  • Page 26: Warranty

    NOTE TO OUR CUSTOMER KEP is dedicated to providing complete customer service and customer satisfaction. If you have any comments or criticisms about how to improve this manual, please make a note of the problem/improvement and notify us. We are always open to new ideas and improvements.

This manual is also suitable for:

Mc2Mr2Minitrol series

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