Akf Mechanism - GE AK-2-50 Maintenance Manual

Low-voltage power circuit breakers
Table of Contents

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.
3.
Remove the closing spring assembly by
removing·
.the upper and lower spring pins (1, 31).
-
.
.
4.
Remove
the right ·hand bearing
·
side plate
(20), and
the side
plate shims
(18)
if
present,.
by
removing
four
mounting
bolts (19),
thus
allowing
the main closing
crank (25)
to
be removed.
5.
Remove the closing handle
(22)byremoving
two set screws threaded
in
same hole.
6.
Remove the front escutcheon by removing
four
screws holding it
to the front
frame
center
support.
7.
Remove
the
handle return spring (29) by
unhooldng either end of the spring.
8.
Disconnect the top end of each pawl spring
(7).
9.
Remove
·the
roll ~in (24), thus allowing
the
closing
handle
shaft.
(23) and
pawl
assembly
(2~) to be.re.moved~
JO.
Remove the
ratchet
wheel
(17)
and its
assembly
(16)
by removing
Nylok*
screw (15)
and thrust bearing
(12).
If
shims (13) are
present
they must also be removed.
11.
Remove front bearing
plate (9)
by removing
three
mounting
bolts (10)
accessible
from
thefront
of
the
breaker.
The
mechanism
is now
completely
disassembled.
It is
not recommended that any
of the subassemblies removed during the above
operation be further disassembled in the field.
Replacement sub-assemblies should be obtained
from the factory.
12. To reassemble the
mechanism,
reverse
_the
procedure
described
above.
:
NOTE: When
reassembling
tpe mechanism the
adjustments
listed
below should be checked at
. the appropriate
.
time
of
·reassembly.
The
appropriate time for each adjustment is in-
dicated
in the adjustment text.
·
Adjustments
(Fig.
15).
·
Frequent
adjustments
to the mechanism sh~uld
not
be
required.
If
·
the
mechanism has been
disassembled,
it
will be
necessary to
check the
following adjustments:
·
1.
It
may be necessary to
.
add shims (13)
to
reduce the end play
.
of the ratchet wheel shaft
(16).
·
An
end
play
of
0.010
to
0.020
of an
inch
is
recommended. Shims should
be
obtained from
the
factory.
2.
It
may
be·
necessary to
add
buffer
stop
shims (27)
to
the buffer stop (26)
to
provide a
clearance of
1/64
to 1/32 inch between
the
pawls
(21) and the buffer stop, when the pawls are
touching
the ratchet wheel teeth extending a max-
*
Tra_
d e-mark
of
Republic Steel
Corp.
Low Voltage
Power
Circuit Breakers GEK-7303
imum distance from
the
center of rotation of
..
the ratchet wheel (17). This measurement should
be
made while operating the closing
handle
during
the
four spring
charging
operations and before
the
closing springs are reassembled~
3.
The -ratchet pawls (21) should operate
freely throughout the closing strokes.
.They
should engage
the
ratchet wheel
teeth.
near 'the
end of each counterclockwise and clockwise stroke
of the closing
handle
with a definite clicking
sound,
indicating
a free
non-binding
operation.
After
the
clicldng sound
is
detected,
the
closing handle
should have
a
minimum
overtravel of
1/2
in. or
3
1/2
degrees,
measured
at the end of each handle
stroke •
..
4.
·
The groove pin
··
(14) in the front
of
the
ratchet wheel assembly (16) must be assembled
in a manner that Will allow Nylok screw (15)
to
be tightened
securely.
A
clearance·
of 1/64
to 1/32 in.
should exist between
the
front of the
groove pin
and the rear
surface
of the
Nylok
screw head.
Other adjustments
.
to the closing and operating
mechanisms, such
as·
complete contact and
latch
adjustments, may be made by following the pre-
vious.
l y
d~scribed
instructions
for the AK-50,
-75
and
-100
breaker
mechanisms.
FIELD DISCHARGE
CONTACTS.
FIELD
WINDING
FIELD
SWITCH
DISCHARGE
RESISTOR
.
)
Fig. 16
(4_
15A845)·
Typi~al connection diagram
AKF·
MECHANISM
(Fig.
17f
.
The Type AKF breakers are
two-pole breakers
with
field discharge contacts placed
in the
center
pole.
When
this
br~aker
is ·opened, the
field
discharge contacts close, thus
connecting
an ex-
ternal discharge resistor across the
field
of the
generator or
motor.
When the breaker is closed,
the field discharge contacts are opened.
See
Fig. 16 for a typical circuit connection.
19

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