200hz lcd tv signature series in full hd, premium series in full hd, true cinematic series, modern classic series, sleek & stylish series, home theatre systems, portable dvd players (2 pages)
Page 1
MODIFICATION HISTORY MODEL NAME : KDL-40/46/55XBR45, 40/46/55X4500 SERVICE MANUAL PARTS No. : 9-888-221-03 * Blue characters are linking. Ver. DATA CONTENTS 2008.08 Issued 2008.09 • Addition of 46 inch and 55 inch of the Australian model. • Addition of New Zealand and Singapore models. •...
Page 2
SERVICE MANUAL EG1H CHASSIS MODEL COMMANDER DEST. MODEL COMMANDER DEST. KDL-40XBR45 KDL-40X4500 RMF-GD001 Australian RMF-GD001 Singapore KDL-46XBR45 KDL-46X4500 RMF-GD001 Australian RMF-GD001 Singapore KDL-55XBR45 KDL-55X4500 RMF-GD001 Australian RMF-GD001 Singapore KDL-40X4500 RMF-GD001 New Zealand KDL-46X4500 RMF-GD001 New Zealand KDL-55X4500 RMF-GD001 New Zealand...
Page 3
SPECIFICATIONS Model name Australian model KDL-40XBR45 KDL-46XBR45 KDL-55XBR45 New Zealand/Singapore model KDL-40X4500 KDL-46X4500 KDL-55X4500 System Panel system LCD (Liquid Crystal Display) Panel Analogue: B/G, I, D/K TV system Digital: DVB-T Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, Colour/video system NTSC4.43 (only video input)
Page 4
Model name Australian model KDL-40XBR45 KDL-46XBR45 KDL-55XBR45 New Zealand/Singapore model KDL-40X4500 KDL-46X4500 KDL-55X4500 Dimensions with Table-Top Stand 1,128 × 655 × 279 mm 1,259 × 737 × 315 mm 1,486 × 855 × 356 mm (Approx.) without Table-Top Stand 1,128 × 603 × 125 mm 1,259 ×...
Page 5
1) Do not press on the panel or frame edge to avoid the risk of electric shock. Replace all components with Sony parts whose part numbers 2) Do not scratch or press on the panel with any sharp objects. appear as shown in this manual or in supplements 3) Do not leave the module in high temperatures or in areas of published by Sony.
Page 6
SAFETY CHECK-OUT After correcting the original service problem, perform the Leakage Test following safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part 1.
Page 7
SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Page 8
SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: ( Info/Text reveal ) ( Volume )
KDL-46XBR45/46X4500 1-2-3. H1VM BOARD REMOVAL 2 Power button 3 H1VM board 1 Power bracket 1-2-4. PANEL FIN REMOVAL 5 Two screws 1 One screw 8 Panel fin (+PSW 3X8) (+PSW M5X8) 6 Panel fin 7 Two screws (+PSW 3X8) 2 Top frame 3 One screw (+PSW M5X8) 4 Top frame...
KDL-46XBR45/46X4500 1-2-5. FAN REMOVAL 1 Two screws (+BVST 3X8) 2 Fan cover 3 Fan damper 3 Fan damper 7 Two screws (+BVST 3X8) 5 Three screws 4 D.C. Fan (+PSW 3X8) 8 Fan cover 6 Fan bracket 9 Fan damper 9 Fan damper qa Three screws 0 D.C.
KDL-55XBR45/55X4500 1-3-3. H1VM BOARD REMOVAL 3 H1VM board 2 Power button 1 Power bracket 1-3-4. PANEL FIN REMOVAL 8 Panel fin 5 Two screws 1 One screw (+PSW 3X8) (+PSW M5X8) 6 Panel fin 7 Two screws 2 Top frame (+PSW 3X8) 3 One screw (+PSW M5X8)
KDL-55XBR45/55X4500 1-3-5. FAN REMOVAL 1 Two screws (+BVST 3X8) 2 Fan cover 3 Fan damper 3 Fan damper 7 Two screws (+BVST 3X8) 5 Three screws 4 D.C. Fan 8 Fan cover (+PSW 3X8) 9 Fan damper 6 Fan bracket 9 Fan damper qa Three screws (+PSW 3X8)
SECTION 4 EXPLODED VIEWS NOTE: • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum.
KDL-40XBR45/40X4500 4-1-2. H1VM BOARD AND UNDER COVER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK * 3-293-095-11 BRACKET, POWER 2-580-606-01 SCREW, +PSW M5X8 3-293-094-01 BUTTON, POWER A-1510-339-A H1VM MOUNT 7-682-948-01 SCREW +PSW 3X8 ! 3-293-125-21 COVER, UNDER (40)
KDL-46XBR45/46X4500 4-2-3. FAN AND WOOFER SPEAKER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 2-580-654-01 SCREW, +PWTP2 4X16 2-059-414-21 DAMPER, FAN 1-826-964-21 SP BOX ASSY (WOOFER) 507 ! 1-787-333-11 D.C. FAN 3-299-098-01 BRACKET, AWF (S) * 3-284-290-71 BRACKET, SIDE JACK (AEJ) 2-580-629-01 SCREW, +BVST 3X8...
KDL-55XBR45/55X4500 4-3-2. H1VM BOARD AND UNDER COVER REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 856 ! 3-299-096-01 * 3-293-095-11 BRACKET, POWER COVER, UNDER (55Z) 3-293-094-01 BUTTON, POWER A-1510-339-A H1VM MOUNT 7-682-948-01 SCREW +PSW 3X8 2-580-606-01 SCREW, +PSW M5X8 2-580-608-01 SCREW, +PSW M5X16...
KDL-55XBR45/55X4500 4-3-3. FAN AND WOOFER SPEAKER 903 904 REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK 1-826-964-21 SP BOX ASSY (WOOFER) 2-059-414-21 DAMPER, FAN 1-826-964-11 SP BOX ASSY (WOOFER) 907 ! 1-787-333-11 D.C. FAN 2-580-640-01 SCREW, +PWTP2 4X16 * 3-284-290-71 BRACKET, SIDE JACK (AEJ) 3-299-098-01...