Lincoln Electric HELIX M45 Operator's Manual
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Lincoln Electric HELIX M45 Operator's Manual

Lincoln Electric HELIX M45 Operator's Manual

Weld head
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Operator's Manual
HELIX
®
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
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Date Purchased
Code: (ex: 12735)
Serial: (ex: U1060512345)
IM6129
| Issue D ate 02/19
© Lincoln Global, Inc. All Rights Reserved.
M45 WELD HEAD
For use with machines having Code Numbers:
12885
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
ORIGINAL INSTRUCTIONS
c/o Balmes, 89 - 8
2
0
a
08008 Barcelona
SPAIN

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Summary of Contents for Lincoln Electric HELIX M45

  • Page 1 Operator’s Manual HELIX M45 WELD HEAD ® ORIGINAL INSTRUCTIONS For use with machines having Code Numbers: 12885 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon.

  • Page 2: Safety

    HELIX ® M45 WELD HEAD SAFETY THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc.
  • Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 HELIX ® M45 WELD HEAD SAFETY SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 HELIX ® M45 WELD HEAD SAFETY SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding should be electrically continuous throughout its length. The shielding should Equipment. It is for use with other Lincoln Electric equipment. It is designed be connected to the welding power source so that good electrical contact is for industrial and professional use.
  • Page 7 HELIX ® M45 WELD HEAD SAFETY...

  • Page 8: Table Of Contents

    Dimensions ..............................A-1 Technical Specifications ........................... A-2 Safety Precautions ........................... A-3 Proper handling ............................. A-3 Operation .............................. A-3 HELIX M45 WELD HEAD ........................... A-4 Basic Information ..........................A-4 Basic Components ..........................A-4 Body Assembly ............................. A-4 Main Body Assembly ..........................A-4 Torch Height Assembly .........................

  • Page 9: Dimensions

    HELIX ® M45 WELD HEAD INSTALLATION HELIX M45 Weld Head Dimensions 16.63 in 42.24 cm 14.96 in 38.99 cm 5.08 in 12.90 cm 15.22 in 38.65 cm View Front 19.70 in±2.5 in 50.08 cm± 6.35 cm 9.3 in 10.35±2.5 in 23.62 cm...

  • Page 10: Technical Specifications

    HELIX ® M45 WELD HEAD INSTALLATION Technical Specifications HELIX M45 Weld Head HELIX M45 Weld head Product Number K52224-1 Input Power 24 VDC Radial Clearance (on 8" Track Ring) 4.5" (114.3 mm) Travel Speed 0.1 - 120 ipm Max Oscillation Speed...

  • Page 11: Safety Precautions

    (Earth) ground. Proper Handling The HELIX M45 weld head is only meant to be picked up and supported by the handles. Only attempt to attach the weld head to the track ring while the clamp mechanism and clutch are disengaged.

  • Page 12: Helix M45 Weld Head

    • Clutch Handle Basic Information This handle is engaged with a pushing motion The HELIX M45 weld head is the second weld head in and disengaged by a pulling motion. Pushing the the APEX 3 world of digitally controlled, precision weld head back and forth along the track makes welding.

  • Page 13: Work Angle Adjustment

    FIGURE 3 - Work Angle Adjustment Track Engagement FIGURE 5 - Secure to Track Before placing on th HELIX M45 weld head on the Handle Adjustment track, verify that the clamp latch is open and the clutch is pulled out – see FIGURE 4 - Clamp Latch and The handles on the HELIX M45 weld head offer a Clutch.

  • Page 14: Operational Safety Precautions

    ELECTRIC SHOCK CAN KILL. External Inputs • Only qualified personnel should perform the installation. The external inputs for the HELIX M45 weld head are • Turn the input power OFF at the control signals, and 24V DC. disconnect switch or fuse box.

  • Page 15: Maintenance

    • Check over all the weld head components for any signs of damage or wear. The HELIX M45 weld head is designed for trouble-free • Ensure track ring gears and weld head gears are operation and normally requires minimal preventive clean and clear of debris.

  • Page 16: Belt Change Adjustment

    HELIX ® M45 WELD HEAD MAINTENANCE Belt Change Adjustment There are two belts that will require changing with DO NOT LOOSEN frequent use: the Torch Height Belt see FIGURE 6 Loosen Screw - Changing Torch Height Belt – and the oscillator belt –...

  • Page 17: Trouble Shooting

    HELIX M45 WELD HEAD TROUBLE SHOOTING ® Observe all Safety Guidelines detailed throughout this manual. PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Weld settings are incorrect. 1. Check WFS/Amps Auto Height does not operate / 2. Auto height is disabled. 2.
  • Page 18 HELIX ® M45 WELD HEAD DIAGRAMS...
  • Page 19 HELIX ® M45 WELD HEAD PARTS HELIX M45 WELD HEAD ® PARTS MANUAL This parts list is provided as an informative guide only.
  • Page 20 HELIX ® M45 WELD HEAD PARTS 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List.
  • Page 21 Sub Assembly Item Number SUB ASSEMBLY PAGE NAME PAGE NO. H-12 H-14 H-16 H-18 H-20 CODE NO. 12885 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List.
  • Page 22 HELIX ® M45 WELD HEAD PARTS Control Box Assembly 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the...
  • Page 23 ITEM DESCRIPTION PART NO. QTY. HELIX M45 Input Output Wire Harness Kit, includes: 9SS32513 HELIX M45 Input Output Wire Harness SHCS M3 X 0.5 X 6, Stainless Steel Travel Controller Kit, includes:...
  • Page 24 HELIX ® M45 WELD HEAD PARTS Top Plate Assembly 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List.
  • Page 25 Shaft Wiper Retainer Kit, includes: 9SS32263 Shaft Wiper Retainer SHCS M3 X 0.5 X 6, Stainless Steel 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List.
  • Page 26 HELIX ® M45 WELD HEAD PARTS Torch Height 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List.
  • Page 27 SHCS M3 X 0.5 X 6, 316 Stainless Steel AVC Carriage Kit, includes: 9SS32253 AVC Carriage SHCS M3 X 0.5 X 6, Stainless Steel 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List.
  • Page 28 HELIX ® M45 WELD HEAD PARTS Torch Height 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-10...
  • Page 29 4mm 22 Tooth Pulley Set Screw Cup Point M3 X 0.5 X 3, Stainless Steel Handle 9SS32511-1 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-11...
  • Page 30 HELIX ® M45 WELD HEAD PARTS Right Side Plate 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-12...
  • Page 31 Arm Cover Assembly Kit, includes: 9SM23635-1 Arm Cover Assembly SHCS M4 X 0.7 X 10, Stainless Steel 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-13...
  • Page 32 HELIX ® M45 WELD HEAD PARTS Left Side Plate 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-14...
  • Page 33 SHCS M3 X 0.5 X 6, 316 Stainless Steel Arm Cover Assembly Kit, includes: 9SM23635-2 Arm Cover Assembly SHCS M4x0.7x10, Stainless Steel 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-15...
  • Page 34 HELIX ® M45 WELD HEAD PARTS Torch Clamp 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-15...
  • Page 35 SHCS M5 X 0.8 X 18, 316 Stainless Steel Handle 9SS32511-1 9SS30986 Disc Spring Kit (8 Pieces) 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-16...
  • Page 36 HELIX ® M45 WELD HEAD PARTS Transmission Drive 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-17...
  • Page 37 SHCS M5 X 0.8 X 14, Stainless Steel Brass Shim 9SS29130 9SS32184-028 E-Clip Retaining Ring 7/16, Steel 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-18...
  • Page 38 HELIX ® M45 WELD HEAD PARTS Inboard Side Plate 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts, always refer to the Lincoln Electric Parts List. H-18...
  • Page 39 QTY. Inboard Plate Assembly Kit, includes: 9SM23632 Inboard Plate Assembly 9SM23184 Roller Pivot Roller Pivot Bushing 02-04-19 NOTE: This Parts Manual is provided as an informative guide only. When ordering parts always refer to the Lincoln Electric Parts List. H-19...
  • Page 40 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

This manual is also suitable for:

12885

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