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CleanFreak 400BUCF Operator's Manual

Propane burnisher
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Propane Burnisher
400BUCF
Operator's Manual

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Summary of Contents for CleanFreak 400BUCF

  • Page 1 Propane Burnisher 400BUCF Operator’s Manual...
  • Page 2 Each operator must be trained in the operation of this machine before being allowed to use it. Contact CleanFreak Customer Service at 1-888-722-5508 or 1-920-882-8453 to inquire about training or to request a replacement manual.
  • Page 3 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 4: Table Of Contents

    Table of Contents Quick Reference Specifications..........5 Maintenance...............17 Safety Precautions..............6 Oil Level Inspection..........17 Refueling and Storage of Fuel Cylinders......8 Oil Change............17 Operator Responsibility............8 Oil Filter Replacement.........17 Machine Preparation............9 Air Filter Inspection and Replacement....18 Unpacking the Machine........9 Spark Plug Inspection and Replacement....18 Filling the LP Cylinder...........9 Engine Dust Filter..........19 Installing the LP Cylinder........9...

  • Page 5: Quick Reference Specifications

    Quick Reference Specifications: Capacities: l Engine Oil: - Filter not removed: 1.6qt. (1.5L) - Filter removed: 1.8qt. (1.7L) - Engine Oil Type: SAE30 with API Service Classification SH or SJ Routine Maintenance Parts: l Sentinel Synthetic Oil: MP507700 l Engine Dust Filter: MP035200 l Engine Oil Filter: KA490657007 l Engine Primary Air Filter (Paper Element): KA110130752 l Engine Air Pre-Cleaner (Foam Element): KA110137046...

  • Page 6: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially the removal or rendering inoperative by any person dangerous operating conditions.
  • Page 7 Allow a 10 second cool-down period for DO NOT make unauthorized modifications or alterations second failed start-up attempt. to this machine. CleanFreak assumes no liabilities CAUTION! Perform all recommended scheduled for injury or damage resulting from an unauthorized maintenance. Regular maintenance of your propane modification or alteration to the machine.

  • Page 8: Refueling And Storage Of Fuel Cylinders

    Keep your machine regularly maintained by following the maintenance information in this manual. Order parts and supplies only from CleanFreak Use the parts illustration section of your manual when ordering parts. During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Chart.

  • Page 9: Machine Preparation

    Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet. To unpack machine: 1. Cut and remove bands holding the box to the pallet. 2. Remove staples attaching the box to the platform at the bottom edge of the box. 3.

  • Page 10: Controls And Instruments

    Machine Components Controls and Instruments Engine Throttle Ignition Switch Hour Meter / Tachometer...

  • Page 11: Engine Ignition Switch

    Ignition Switch Fuse This machine features a key switch ignition. The machine’s electrical circuit is protected by a fuse, which stops the flow of current in the event of a circuit Start: Turn the key all the way clockwise or START to overload.

  • Page 12: Rok-Bak & Pad Change

    Rok-Bak & Pad Change Wheel Adjustment 1. Close the valve on the propane cylinder, allow the 1. Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF. engine to stop and turn the machine OFF. 2.

  • Page 13: How The Machine Works

    How the Machine Works This machine is a propane burnisher that has a pad Pressure Liquid Level Relief Valve driver that is belt driven directly from the engine crank Sight Gauge shaft. Pre-Operation Checklist l Check the engine oil level. Add oil if needed. Refer to Maintenance.

  • Page 14: Starting The Machine

    Starting the Machine Burnishing 1. Check oil and fuel levels. 1. After engine has started, allow approximately 30 seconds for the engine to warm up. 2. Check and clean engine dust filter. 2. Advance the throttle to operating speed. CAUTION! Never run continuously for more than one 3.

  • Page 15: Machine Troubleshooting

    Check the regulator vacuum hose for breaks, pinched hose, or a bad connection. Coil air gap out of adjustment. Adjust coil air gap (Check FS481V Service Manual). Contact an APEC Certified Technician. Contact CleanFreak.com Contact CleanFreak.com Spark plug or head bolts loose.

  • Page 16: Scheduled Maintenance Chart

    Inspect burnishing head assembly As Required Replace drive belt Contact CleanFreak.com * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician. **250 hour service interval only valid with Sentinel Synthetic Engine Oil. Conventional oil use requires 100 hour service interval.

  • Page 17: Oil Level Inspection

    Oil Level Inspection 7. Slowly turn the valve counter-clockwise, until the oil starts to drain. 1. Push machine to level surface. 2. Turn off LP cylinder and remove it. 3. Clean area around the oil gauge before removing it. 4. Remove the oil gauge and wipe it with a paper towel. 5.

  • Page 18: Air Filter Inspection And Replacement

    Air Filter Inspection and Replacement Spark Plug Inspection and Replacement 1. Push machine to level surface. 1. Turn off LP cylinder and remove it. 2. Turn off LP cylinder and remove it. 2. Pull spark plug cap off of spark plug. 3.

  • Page 19: Engine Dust Filter

    Engine Dust Filter 6. If the pad holder needs to be removed, a 3/4” wrench 1. The engine dust filter should be cleaned each hour will be required. Locate the wrench flats on top of and after each use by shaking out the dust and then the spindle shaft.

  • Page 20: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.

  • Page 21: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 22: Electrical Schematic

    Electrical Schematic...

  • Page 23: Connections

    Connections Item Ref. No. Description Item Ref. No. Description MP368300 HARNESS, WIRING NB9545 NUT, 1/4” MP368400 WIRE, METER, HOUR NB7282 CLAMP, HOSE MP368500 CABLE, BATTERY, NEG., 10” SS2570 FUSE, 20A...

  • Page 26: Engine Assembly

    Engine Assembly RF059200 102315...
  • Page 27 Engine Assembly (continued) Item Ref. No. Description Item Ref. No. Description KA110607016 GASKET, MUFFLER NB9545 NUT, FLANGE, 1/4” NB8130 CLAMP, 3/4” MP367700 PULLEY, 4.00” MP044800 ADAPTER, 1/8” NPT MP7802 KEY, 1/4” X 1-1/2” NB2460 HOSE, VACUUM, 5/32” 27” NB2463 SCREW, SET, 5/16” X 3/8” NB2470 HOSE, FUEL, 3/8”...

  • Page 28: Deck Assembly

    Deck Assembly...
  • Page 29 Deck Assembly (continued) Item Ref. No. Description MP107700 SPINDLE, 6.75”, ASM. (21”) MP447700 SPINDLE, 9.25”, ASM. (28”) MP197100 SHIM, 1/32” MP197000 SHIM, 1/16” NB6864 BOLT, HEX, 1/2” X 1-1/4” NB9269 WASHER, FLAT, 7/16” MP012801 CASTER, 2-1/2” MP071800 TENSIONER, BELT NB6044 BOLT, HEX, 3/8”...

  • Page 30: Handle Assembly

    Handle Assembly RF032500 040215...
  • Page 31 Handle Assembly (continued) Item Ref. No. Description MP366500 HANDLE, BASE MP366800 HANDLE, TOP NB9460 BOLT, CARRIAGE, 3/8” X 4” NB3450 WASHER, FLAT, 3/8” MP366900 GRIP, HANDLE MP368000 CABLE, THROTTLE NB4382 SCREW, #8 X 1/2” NB3450 NUT, LOCK, 3/8”...

  • Page 32: Main Assembly

    Main Assembly RF058800 080317...
  • Page 33 Main Assembly (continued) Parts List ITEM PART NUMBER DESCRIPTION NB065100 BOLT, HEX, M8 x 25, GD 8.8, ZINC NB064900 SCREW, #10 x 1/2", TRUSS HD, PHIL. NB8125 CLAMP, 1/4" ID, RETAINER MP371800 REGULATOR, STND MDL, ASM. MP509500 REGULATOR ASM, SAFE-STOP MP272900 BELT, BX-57 (28") MP8070...

  • Page 34: Regulator & Solenoid Assembly

    Regulator, Switch Panel & Solenoid Assemblies REGULATOR SOLENOID REGULATOR SAFESTOP SWITCH PANEL RF059100 080317...
  • Page 35 Regulator, Switch Panel & Solenoid Assemblies (continued) SA026300 REGULATOR, REPLACEMENT MP017900 FUEL, ADJUSTMENT, ASSEMBLY MP317500 FUELOCK, 12 VOLT, ASM. MP367300 HOSE, FUEL, LP, 13", ASM. MP4330 FITTING, 49 X 6, REG TO FUELOCK MP372400 FITTING, ELBOW, BRASS, 1/8" NPT x 3/16" HB MP4500 COUPLER, QUICK REGO, FEMALE MP371100...

  • Page 36: Small Off Road Engine Certification Warranty

    Small Off-Road Engine Certification Warranty Form Emission Control Warranty Statement Your Warranty Rights and Obligations (3) Any warranted part that is scheduled for replacement as The California Air Resources Board and Amano Pioneer Eclipse replacement as required maintenance in the written instructions Corporation is pleased to explain the emissions control system’s required by subsection (D) must be warranted for the period warranty on your 2016 small off-road engine.
  • Page 37 CleanFreak. applicable period stated above. (3) This warranty extends to the original purchaser (2) Warranty repairs will be made by CleanFreak or by only and is not transferable to subsequent owners. a service center of its choosing. TIME PERIODS...

  • Page 39: Safety Awareness Form

    SAFETY AWARENESS FORM FOR PROPANE MACHINES The following must be completed before an employee may use a propane machine! I have read the “Operators Manual” and understand it. Name: Date: (Print or Type) Demonstrate to your instructor that you can do the following properly and safely: How to prepare the propane machine for operation: ...
  • Page 40 CleanFreak 3900 N. Providence Rd Appleton, WI 54913 www.cleanfreak.com 1-888-722-5508 1-920-882-8453 LT077600...

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