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Dynabrade DETACHABLE TANK SERIES Instruction For Operation And Maintenance

Explosion proof / dust ignition proof industrial vacuum cleaner for dry recovery only
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OPERATION AND MAINTENANCE MANUAL
EXPLOSION PROOF / DUST IGNITION PROOF
INDUSTRIAL VACUUM CLEANER
MODELS: EXP1-XX (YY) "DT"
DETACHABLE TANK SERIES
FOR DRY RECOVERY ONLY
File number: 090716
Designed and Certified for use in
Class I - Group D, T3C and
Class II - Groups E, F & G Hazardous Locations
as defined in the National Electrical Code (NFPA 70)
READ ALL INSTRUCTIONS BEFORE OPERATING,
CLEANING OR SERVICING
IMPORTANT - SAVE THESE INSTRUCTIONS

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  • Page 1 OPERATION AND MAINTENANCE MANUAL EXPLOSION PROOF / DUST IGNITION PROOF INDUSTRIAL VACUUM CLEANER MODELS: EXP1-XX (YY) “DT” DETACHABLE TANK SERIES FOR DRY RECOVERY ONLY File number: 090716 Designed and Certified for use in Class I - Group D, T3C and Class II - Groups E, F &...

  • Page 2: Table Of Contents

    Table of Contents INSPECTION ........................2 APPLICATIONS ....................... 2 2.1. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF SOLVENTS AND FLAMMABLE LIQUIDS ................ 2 2.2. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF COMBUSTIBLE DUST ....................... 3 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS ....4 PRECAUTIONS FOR THE RECOVERY OF TOXIC / NUISANCE DUST .......

  • Page 3: Inspection

    1.0 INSPECTION Carefully unpack and inspect your Explosion Proof/Dust Ignition Proof vacuum cleaner for shipping damage. Each vacuum cleaner is tested and thoroughly inspected before being shipped; therefore, any damage is the responsibility of the delivering carrier, who should be notified. 2.0 APPLICATIONS WARNING: A full Process Hazard Analysis has to be conducted by the user recovery...

  • Page 4: Applications In Potentially Explosive Atmospheres In Presence

    2.2. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF COMBUSTIBLE DUST EXP1-xx (yy) vacuum cleaners can be used to recover: • carbon black, charcoal, coal or coke dusts • flour, grain, wood, plastic and chemicals And, based on the application, (See note below): •...

  • Page 5: Pre-Usage Instructions And Important Safety Precautions

    3.0 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS WARNING: Improper use of this vacuum cleaner will result in the voiding of the warranty. WARNING: Operation and service of this vacuum cleaner must only be carried out by trained personnel. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.

  • Page 6: Precautions For The Recovery Of Toxic / Nuisance Dust

    WARNING: To reduce the risk of electric shock - use indoors only. f. The tank should be clean and dry before using the vacuum. g. Do not pick-up anything that is burning or smoking, such as hot ashes, cigarettes or matches. WARNING: DO NOT RECOVER ANY HOT EMBERS OR IGNITED DUSTS.

  • Page 7: Grounding Instructions

    5.0 GROUNDING INSTRUCTIONS This vacuum cleaner must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This vacuum cleaner is equipped with a cord having an equipment-grounding conductor.

  • Page 8: Testing For Ground Continuity

    6.0 TESTING FOR GROUND CONTINUITY WARNING: Test the electrical continuity of the vacuum cleaner before each use. This will ensure that any static electricity that is produced while vacuuming will be discharged to ground. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.

  • Page 9: Operating Instructions

    7.0 OPERATING INSTRUCTIONS WARNING: Always wear eye protection when sanding or grinding even if using vacuum assisted tools. WARNING: It is the users responsibility to determine the type of protective clothing and respiratory equipment required. IMPORTANT: Carefully read and follow the instructions provided with the vacuum assisted sander or grinder to ensure proper operation.
  • Page 10 a. Remove the detachable recovery tank from the vacuum cleaner b. Place the poly liner at the bottom of the detachable recovery tank and pull the top of the poly liner over the lip of the recovery tank. Please note that a poly liner retainer plate with clip is available to hold down the poly liner.

  • Page 11: Maintenance And Clean-Up Procedure

    8.0 MAINTENANCE AND CLEAN-UP PROCEDURE a. Turn off the vacuum cleaner and disconnect the power supply cable from the electrical power supply. b. Release the three latches and remove the power head from recovery tank. c. Remove filters from recovery tank. d.

  • Page 12: How To Properly Change A Hepa/Ulpa Filter

    11.0 HOW TO PROPERLY CHANGE A HEPA/ULPA FILTER (RE SERIES) NOTE: A second vacuum cleaner, sprays or other power sources are not required for this type of operation in our industry. Proper clothing is, however, required by OSHA for the health and safety of the operator. In the Controlled Environment Industry for the recovery of designated substances, changing a filter is considered a low to moderate risk.
  • Page 13 Place a poly liner around the now exposed HEPA/ULPA filter. Carefully remove the HEPA/ULPA filter from the back plate. Gently place the HEPA/ULPA filter into the poly liner. Gently twist the poly liner and then seal it with a tie wrap. The HEPA/ULPA filter is now sealed inside of the poly liner and can be disposed of according to local governmental laws.

  • Page 14: Hepa Filter Replacement

    12.0 HEPA FILTER REPLACEMENT The best indication of a saturated HEPA filter is a noticeable drop in the performance of the vacuum cleaner. For users who wish to implement a conservative protocol for replacing the HEPA filter, it is recommended that the HEPA filter be replaced once a year.
  • Page 15 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 1 OF 13...
  • Page 16 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA POWER HEAD DETAIL A DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 2 OF 13...
  • Page 17 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA POWER HEAD PARTS LIST ITEM PART NUMBER DESCRIPTION 62620 SEAL WASHER 62379 MOTOR 62384 SWITCH 62383 CONNECTOR 62381 GASKET 62385 CORD CONNECTOR 62616...
  • Page 18 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA MIDDLE RING 15 (OPT) 14 (OPT) DETAIL B 3" LONG " 10.50 DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 4 OF 13...
  • Page 19 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA MIDDLE RING PARTS LIST PART NUMBER ITEM DESCRIPTION 62470 FILTER CHAMBER 62746 GASKET 62397 LATCH 62615 CAMLOCK 62649 PLUG 62369 GASKET 62398 SHIM WASHER...
  • Page 20 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA TANK 15 (OPT) 14 (OPT) DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 6 OF 13...
  • Page 21 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA TANK PARTS LIST ITEM PART NUMBER DESCRIPTION 62528 TANK 62529 TANK 62514 RETAINING RING 62700 SPACER 62694 LIFTING HANDLE 62702 FLAT WASHER 62515...
  • Page 22 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA CART DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 8 OF 13...
  • Page 23 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA CART PARTS LIST ITEM PART NUMBER DESCRIPTION 62691 FRAME 62660 FLAT WASHER 62693 BUSHING 62476 WHEEL 62698 LEFT CAM BRACKET 62697 RIGHT CAM BRACKET...
  • Page 24 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA CART CONNECTION 6.3125'' DETAIL DYNABRADE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 10 OF 13...
  • Page 25 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRADE EXP1-20 DT MFS CSA CART CONNECTION PARTS LIST ITEM PART NUMBER DESCRIPTION 62458 FLANGE NUT 62596 90 DEGREE ELBOW 62723 BRACKET QUICK DISCONNECT, FEMALE 62548 62362 PRESSURE GAUGE...
  • Page 26 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRDE EXP1-20 DT MFS CSA ACCESSORIES DYNABRDE EXP1-20 DT MFS CSA FEBRUARY 2015 SHEET 12 OF 13...
  • Page 27 CLASS I, GROUP D T3C CLASS II, GROUPS E, F, & G DYNABRDE EXP1-20 DT MFS CSA ACCESSORIES PARTS LIST ITEM PART NUMBER DESCRIPTION 62732 WAND ASSEMBLY 62728 CONNECTOR 62737 CONICAL NOZZLE 62736 CONICAL NOZZLE ASMBLY 62733 CREVICE TOOL 62730 BRUSH 62573 UNIVERSAL TOOL...
  • Page 28 OPERATION AND MAINTENANCE MANUAL Explosion Proof / Dust Ignition Proof Vacuum Cleaner System Pneumatically (Air) Operated MODEL SS-IT EX CFE FOR THE RECOVERY OF EXPLOSIVE DUSTS AND COMBUSTIBLE METAL DUSTS II 2 G/D c IIC T6 (85 LCIE 03 ATEX 6310 Designed for use in Class I - Groups A, B;...
  • Page 29 Table of Contents INSPECTION ............................4 APPLICATIONS ............................4 2.1. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF GAS ..... 6 2.2. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF SOLVENTS AND FLAMMABLE LIQUIDS ........................6 2.3. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF COMBUSTIBLE DUST ..........................

  • Page 30: Inspection

    1.0 INSPECTION Carefully unpack and inspect your Explosion Proof/Dust Ignition Proof vacuum cleaner for shipping damage. This equipment has been inspected before being shipped; therefore, any damage is the responsibility of the delivering carrier, who should be notified. 2.0 APPLICATIONS WARNING: A full Process Hazard Analysis has to be conducted by the user recovery dusts...
  • Page 31 NOTE CONCERNING THE RECOVERY OF EXPLOSIVE DUSTS AND OF METAL DUSTS: The applicable standards do not specifically regulate the recovery of combustible dusts and flammable liquids in hazardous areas. For the recovery of explosive dusts and of metal dusts, in particular, a risk assessment shall be conducted by the user.

  • Page 32: And Flammable Liquids

    2.1. APPLICATIONS POTENTIALLY EXPLOSIVE ATMOSPHERES PRESENCE OF GAS Europe SS-IT EX CFE vacuum cleaner can be used in Zone 1 classified areas in which an explosive atmosphere consisting of a mixture with air or flammable substances in the form of gas, vapour or mist is likely to occur in normal operation occasionally. SS-IT EX CFE vacuum cleaner can be used in Zone 2 classified areas in which an explosive atmosphere consisting of a mixture with air or flammable substances in the form of gas, vapour or mist is not likely to occur in normal operation but, if it does...

  • Page 33: Applications In Potentially Explosive Atmospheres In Presence Of

    2.3. APPLICATIONS POTENTIALLY EXPLOSIVE ATMOSPHERES PRESENCE OF COMBUSTIBLE DUST NOTE CONCERNING THE RECOVERY OF EXPLOSIVE DUSTS AND OF METAL DUSTS: The applicable standards do not specifically regulate the recovery of combustible dusts and flammable liquids in hazardous areas. For the recovery of explosive dusts and of metal dusts, in particular, a full Process Hazard Analysis has to be conducted by the user.

  • Page 34: Compressed Air Requirements

    SS-IT EX CFE can be used to recover into an immersion bath: • combustible metal dusts especially when two or more types of dust are combined together, including aluminum, magnesium, zirconium, and their commercial alloys, perchlorate powder or other combustible dusts whose particle size, abrasiveness, and conductivity present an equivalent hazard •...

  • Page 35: Special Condition For Safe Use In Regard To The Hydrogen Relief Valve

    4.0 SPECIAL CONDITION FOR SAFE USE IN REGARD TO THE HYDROGEN RELIEF VALVE (OPTIONAL) A hydrogen relief valve can be installed as an optional safety feature to prevent hydrogen from building up in the interceptor. Any gas which may develop escapes through the degasification valve. The valve is “forced”...
  • Page 36 GAZ ZONE CLASSIFICATION AIR EXHAUST Zone 2 in range of r = 200 mm around outlet HYDROGEN RELIEF VALVE Zone 1 in range of r = 100 mm around outlet HYDROGEN RELIEF VALVE Zone 2 in range of INSIDE OF INTERCEPTOR r = 200 mm around outlet Zone 1 up to hydrogen relief valve...

  • Page 37: Pre-Usage Instructions And Important Safety Precautions

    5.0 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS WARNING: The pneumatic explosion proof vacuum cleaner must be grounded during use. (See Section “GROUNDING INSTRUCTIONS) WARNING: DO NOT OPERATE UNIT WITHOUT A PROPER GROUND SOURCE. This unit is designed to operate on a grounded air supply outlet.

  • Page 38: Precautions For The Recovery Of Toxic / Nuisance Dust

    a. Inspect the vacuum cleaner’s static dissipating air supply hose before every use. Return to manufacturer for servicing if damaged. Use only static dissipating air supply hose supplied with the unit or purchased from the manufacturer. b. Do not pull vacuum cleaner by the static dissipating air supply hose. c.

  • Page 39: Grounding Instructions

    7.0 GROUNDING INSTRUCTIONS This vacuum cleaner must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to prevent the build-up static electrical charge and to ensure that static electricity is discharged to ground.

  • Page 40: Testing For Ground Continuity

    8.0 TESTING FOR GROUND CONTINUITY WARNING: Test the electrical continuity of the vacuum cleaner before each use. This will ensure that any static electricity that is produced while vacuuming will be discharged to ground. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.

  • Page 41: Operating Instructions

    9.0 OPERATING INSTRUCTIONS WARNING: Use caution when connecting and disconnecting compressed air lines. When static air pressure is suddenly released, it can cause the airline to whip. a. Shut off main air supply and open the ball valve on the vacuum cleaner to relieve the pressure in the static dissipating air supply hose.
  • Page 42 c. Detach the recovery tank Page 16 of 28...
  • Page 43 d. Remove the baffle system WARNING: Before use the inside of the interceptor, the baffle system, hoses and accessories should be clean and dry e. Fill the interceptor with liquid. The appropriate level is just below the inward bead on the interceptor Page 17 of 28...
  • Page 44 WARNING: It is the user’s responsibility to determine the appropriate liquid (water, oil, etc) to be used to neutralize the dust. a. If liquid foams upon agitation, use a de-foaming agent. Add the prescribed amount of de-foaming agent into the recovery tank in order to prevent foam from entering the powerhead.
  • Page 45 h. Connect the suction hose to the air intake and close camlock's levers i. Connect the accessory to the hose. Respect instructions written on the accessory. Page 19 of 28...
  • Page 46 j. Test the ground continuity: • between main air supply and end of air supply hose • between air supply hose and accessory A reading of 10 ohms or less is satisfactory to ensure proper grounding and static dissipation. Page 20 of 28...
  • Page 47 k. Open the main air supply and the ball valve on the vacuum cleaner. The gage must show a minimum of 80 PSI. Page 21 of 28...

  • Page 48: Maintenance And Clean-Up Procedure

    10.0 MAINTENANCE AND CLEAN-UP PROCEDURE a. After operation shut off main air supply and open the ball valve on the vacuum cleaner’s powerhead to relieve the pressure in the static dissipating air supply hose. b. Close the ball valve. Page 22 of 28...
  • Page 49 c. Use the drain valve to empty collected material. WARNING: Empty collected material as soon as the liquid reach the maximum indicated level. IMPORTANT: In order to check the level of liquid the vacuum cleaner needs to be shut down. d.

  • Page 50: Storage

    WARNING: After use, be sure to remove any remaining materials by rinsing and cleaning the interceptor, the baffle system, hoses and accessories. WARNING: Flush the suction hose with water to remove build up dirt WARNING: Empty the interceptor regularly. Do not allow recovered materials to sit for extended periods of time.

  • Page 51: Replacing The Coalescing Filter Element (Cfe)

    12.0 REPLACING THE COALESCING FILTER ELEMENT (CFE) For users who wish to implement a conservative protocol for replacing the coalescing filter element (CFE), it is recommended that it be replaced once a year. WARNING: Proper clothing and respiratory equipment are required when replacing the coalescing filter element.
  • Page 52 c. Unscrew the four screws and remove the housing of the coalescing filter element (CFE). d. Remove the used coalescing filter element (CFE) and install a new coalescing filter element (CFE). e. Re-install the housing of the coalescing filter element (CFE) and secure the four screws.

  • Page 53: Hepa Filter Replacement

    13.0 HEPA FILTER REPLACEMENT The best indication of a saturated HEPA filter is a noticeable drop in the performance of the vacuum cleaner. For users who wish to implement a conservative protocol for replacing the HEPA filter, it is recommended that the HEPA filter be replaced once a year.
  • Page 54 c. Remove the three bolts that hold the HEPA filter housing and remove the HEPA filter housing. d. Remove the used HEPA filter and install a new HEPA filter. e. Re-install the HEPA filter housing by securely fastening the three bolts that hold the HEPA filter housing in place.
  • Page 56 DYNABRADE IT-85L EX IMMERSION SEPARATOR NORTH AMERICA PARTS LIST ITEM PART NUMBER DESCRIPTION 61457 IMMERSION SEPARATOR DYNABRADE IMMERSION SEPARATOR MARCH 2015 SHEET 1 OF 7...
  • Page 57 DYNABRADE IT-85L EX IMMERSION SEPARATOR MIDDLE RING OPTIONAL GLUE 5022-1 DETAIL B DETAIL A DYNABRADE IMMERSION SEPARATOR MARCH 2015 SHEET 2 OF 7...
  • Page 58 DYNABRADE IT-85L EX IMMERSION SEPARATOR MIDDLE RING PARTS LIST ITEM PART NUMBER DESCRIPTION 62421 MIDDLE RING 62757 CONE 62604 LATCH 62399 SEAL WASHER 62360 BOLT 62602 LOCK WASHER 62487 LOCKNUT 62555 LID ASSEMBLY 62758 HYDROGEN RELIEF VALVE 62507 CYLINDER 62535...
  • Page 59 DYNABRADE IT-85L EX IMMERSION SEPARATOR TANK DETAIL C DETAIL D DETAIL E DYNABRADE IMMERSION SEPARATOR MARCH 2015 SHEET 4 OF 7...
  • Page 60 DYNABRADE IT-85L EX IMMERSION SEPARATOR TANK PARTS LIST ITEM PART NUMBER DESCRIPTION 62642 DRUM WITH WHEEL BRACKETS 62431 DRAIN VALVE 62475 WHEEL 62464 WHEEL COVER 62553 HEX-SOCKET PLUG 62552 PIPE FITTING 62716 TUBE 62554 HEX REDUCING BUSHING 62505 HEX BOLT...
  • Page 61 DYNABRADE IT-85L EX IMMERSION SEPARATOR CART DETAIL F DETAIL G DETAIL H DYNABRADE IMMERSION SEPARATOR MARCH 2015 SHEET 6 OF 7...
  • Page 62 DYNABRADE IT-85L EX IMMERSION SEPARATOR CART PARTS LIST ITEM PART NUMBER DESCRIPTION 62711 CART ASSEMBLY 62709 BASKET 62682 STEM 62707 HANDLE 62712 BRACKET 62713 BRACKET 62714 BRACKET 62715 BRACKET 62708 HANDLE SUPPORT 62650 PLUG 62657 HEX BOLT 62706 FINISHING PLUG...
  • Page 63 DYNABRADE IT-85L EX IMMERSION SEPARATOR 59.39'' 41.04'' 25.73'' IT-85L EX IMMERSION SEPARATOR OCTOBER 2014 SHEET 1 OF 1...
  • Page 64 DYNABRADE CONNECTING KIT UNIVERSAL PARTS LIST ITEM PART NUMBER DESCRIPTION ELECTRIC IMMERSION SEPARATOR KIT/MANIFOLD 61459 DYNABRADE CONNECTING KIT JANUARY 2015 SHEET 1 OF 3...
  • Page 65 DYNABRADE CONNECTING KIT UNIVERSAL DYNABRADE CONNECTING KIT JANUARY 2015 SHEET 2 OF 3...
  • Page 66 DYNABRADE CONNECTING KIT PARTS LIST ITEM PART NUMBER DESCRIPTION 62556 MANIFOLD 62598 REDUCER BUSHING 62560 BRACKET 62419 SCREW 62599 HEX NIPPLE 62365 BALL VALVE BRASS 62587 AIR SUPPLY HOSE QUICK DISCONNECT, FEMALE 62548 62699 SCREW 62481 FLAT WASHER 62458 FLANGE NUT...

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