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Dynabrade C-10EX Operation And Maintenance Manual

Industrial vacuum cleaner system electrically operated for dry recovery
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OPERATION AND MAINTENANCE MANUAL
INDUSTRIAL VACUUM CLEANER SYSTEM
ELECTRICALLY OPERATED FOR DRY RECOVERY
MODEL:
C-10EX
File number: 090716
DUST IGNITION PROTECTED, DESIGNED AND CERTIFIED FOR USE IN
CLASS II - DIVISION 2 - GROUPS F & G HAZARDOUS LOCATIONS
as defined in the National Electric Code (NFPA 70)
READ ALL INSTRUCTIONS BEFORE OPERATING,
CLEANING OR SERVICING
IMPORTANT - SAVE THESE INSTRUCTIONS

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Summary of Contents for Dynabrade C-10EX

  • Page 1 OPERATION AND MAINTENANCE MANUAL INDUSTRIAL VACUUM CLEANER SYSTEM ELECTRICALLY OPERATED FOR DRY RECOVERY MODEL: C-10EX File number: 090716 DUST IGNITION PROTECTED, DESIGNED AND CERTIFIED FOR USE IN CLASS II - DIVISION 2 - GROUPS F & G HAZARDOUS LOCATIONS as defined in the National Electric Code (NFPA 70)

  • Page 2: Table Of Contents

    Table of Contents 1.0 INSPECTION ...................... 3 2.0 APPLICATIONS ....................3 3.0 SPECIAL CONDITION FOR SAFE USE ............5 4.0 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS . 6 5.0 PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS ..8 6.0 GROUNDING INSTRUCTIONS ................9 7.0 TESTING FOR GROUND CONTINUITY ............

  • Page 3: Inspection

    1.0 INSPECTION Carefully unpack and inspect your Vacuum Cleaner for shipping damage. Each vacuum cleaner is tested and thoroughly inspected before being shipped; therefore, any damage is the responsibility of the delivering carrier, who should be notified. 2.0 APPLICATIONS WARNING: A full Process Hazard Analysis has to be conducted by the user for the recovery of dusts in hazardous areas.
  • Page 4 2.1. APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF FLAMMABLE GASES, VAPORS OR LIQUIDS WARNING: THIS VACUUM CLEANER IS NOT DESIGNED TO BE USED IN CLASS I HAZARDOUS LOCATIONS CONTAINING FLAMMABLE GASES, VAPORS OR LIQUIDS. DO NOT USE THIS VACUUM CLEANER IN CLASS I HAZARDOUS LOCATIONS CONTAINING FLAMMABLE GASES, VAPORS OR LIQUIDS.

  • Page 5: Special Condition For Safe Use

    3.0 SPECIAL CONDITION FOR SAFE USE IMPORTANT: FOLLOW THE BELOW SPECIAL CONDITIONS FOR SAFE USE TO AVOID POTENTIAL SOURCES OF IGNITION. 3.1. LAYERS OF DUST WARNING: Clean regularly the vacuum cleaner surfaces with a water damped cloth to avoid dust accumulation which could create a potential source of ignition.

  • Page 6: Pre-Usage Instructions And Important Safety Precautions

    3.6. MECHANICALLY GENERATED SPARKS WARNING: To prevent mechanically generated sparks (thermite reaction) avoid impact of the wand and tools supplied with the vacuum cleaner with any rusted parts present in the working area. 3.7. SPECIAL CONDITION FOR SAFE USE IN REGARD TO ELECTROSTATIC CHARGES GENERATION When the vacuum cleaner is used as recommended in this manual it has been determined that no significant or continuous electrostatic charge accumulation, which could act as a...
  • Page 7 WARNING: Before use, operators should be provided with information, instruction and training for the use of the appliance and the substances for which it is to be used, including the safe method of removal and disposal of the material collected WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.

  • Page 8: Pre-Cautions For The Recovery Of Hazardous Materials

    e. This vacuum cleaner is designed for indoor use only. f. The tank should be clean and dry before using the vacuum cleaner. g. Do not pick-up anything that is burning or smoking, such as hot ashes, cigarettes, matches or live embers. h.

  • Page 9: Grounding Instructions

    6.0 GROUNDING INSTRUCTIONS This vacuum cleaner must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This vacuum cleaner is equipped with a cord having an equipment-grounding conductor.

  • Page 10: Testing For Ground Continuity

    7.0 TESTING FOR GROUND CONTINUITY WARNING: Test the electrical continuity of the vacuum cleaner before each use. This will ensure that any static electricity that is produced while vacuuming will be discharged to ground. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.

  • Page 11: Filtration System

    8.0 FILTRATION SYSTEM Figure 1 ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR INTAKE (With minimum efficiency of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR EXHAUST (With minimum efficiency of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR WORKING AIR INTAKE (With minimum efficiency of 99.995% on 0.3 micron.) SAFETY FILTER (STATIC DISSIPATIVE) MAIN CLOTH FILTER (STATIC DISSIPATIVE)

  • Page 12: Operating Instructions - For Dry Recovery

    9.0 OPERATING INSTRUCTIONS - FOR DRY RECOVERY WARNING: This vacuum cleaner is designed for the recovery of dry materials only. Do not recover liquids. 1. Disengage the latches and remove the power head from the recovery tank. 2. Place the poly liner (item # 7 on Fig. 1) at the bottom of the tank 3.

  • Page 13: Automatic Operation With Pneumatic Tool

    10.0 AUTOMATIC OPERATION WITH PNEUMATIC TOOL a. Make sure the ON/OFF button is in the "OFF" position (0) b. Make sure that the AUT/MAN button is in "AUT" position (0) c. Connect the air line hose to the air inlet on the vacuum cleaner and to the pneumatic air source.

  • Page 14: Standard Vacuum Cleaner Operation

    e. Put the ON/OFF button to the "ON" position. The red light turns on and the machine is now on standby mode. f. Switch the pneumatic tool ON. The vacuum motor turns on. g. After use, switch the pneumatic tool OFF. h.
  • Page 15 FILTER BLOCKAGE WARNING LIGHT: A filter blockage warning Light is installed on the vacuum cleaner. The light turns on to indicate a loss of suction. In such case collection bag may be full, cloth filters (main filters and safety filters) may need to be washed or HEPA filters may need to be replaced.

  • Page 16: Cleaning And Maintenance

    12.0 CLEANING AND MAINTENANCE WARNING: Disconnect the power cable before performing any servicing or maintenance of the vacuum cleaner Empty and clean the recovery tank when necessary, but also after every use. Dispose of collection bag when full and replace by a new collection bag The HEPA filter should be replaced yearly, or every two years, depending on the use.

  • Page 17: Assembling And Replacing The Hepa Filters

    15.0 ASSEMBLING AND REPLACING THE HEPA FILTERS A HEPA filter is designed for filtration of ultra fine particles. A clogged HEPA filter will reduce the air flow thereby reducing the vacuum’s performance thus requiring replacement. The life of the HEPA filters depends greatly on the use of the vacuum cleaner. It is recommended that the HEPA filters be replaced once a year if the vacuum is used intensively (daily).
  • Page 18 12.2 REPLACEMENT OF THE HEPA FILTER FOR MOTOR COOLING AIR EXHAUST (ITEM #2 ON FIG. 1 SEE SECTION 7 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the six hex nuts securing the middle section of the power head to the lid 3.

  • Page 19: Troubleshooting

    12.3 HEPA FILTER FOR WORKING AIR EXHAUST (ITEM #8 SEE SECTION 7 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the six hex nuts securing the upper motor housing 3. Lift the lower motor housing to access the HEPA filter placed on the lid 4.
  • Page 20 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G DYNABRADE C-10 (2+2W) 120V DYNABRADE C-10 (2+2W) 120V FEBRUARY 2015 SHEET 1 OF 1...
  • Page 21 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G POWERHEAD MODEL DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V OPTIONAL DETAIL A DETAIL B DETAIL D DETAIL C POWERHEAD DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V...
  • Page 22 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G POWERHEAD MODEL DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V DETAIL DETAIL E DETAIL DETAIL POWERHEAD DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V...
  • Page 23 GUIDE TUBE 62739 NAMEPLATE 120 QUICK DISCONNECT, FEMALE 62548 62541 POWER CABLE 62558 MANIFOLD 62559 MANIFOLD MALE QUICK DISCONNECT 62351 62466 SCREW 62522 FLOW SWITCH POWERHEAD MODEL DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V FEBRUARY 2015 SHEET 3 OF 4...
  • Page 24 STICKER 62639 SD* MICRO SAFETY FILTER 62796 POWERHEAD ASSEMBLY 62479 WARNING STICKER 62797 SCREW 62356 FLAT WASHER 62370 BOLT 62798 PLUG HEX NUT 62623 POWERHEAD MODEL DYNABRADE C-10 EX (2+2) (2+2MR) (4W) (DT) 120V FEBRUARY 2015 SHEET 4 OF 4...
  • Page 25 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G DYNABRADE C-10 2+2 120V TANK INCLUDED " 11.00 DETAIL A DYNABRADE C-10 2+2 120V FEBRUARY 2015 SHEET 1 OF 4...
  • Page 26 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G DYNABRADE C-10 2+2 120V TANK PART LIST ITEM PART NUMBER DESCRIPTION 62619 DRUM 62643 CAGE 62519 SUCTION INLET 62399 SEAL WASHER 62457 SCREW 62397...
  • Page 27 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G DYNABRADE C-10 2+2 120V CART TO FIX TO TANK DYNABRADE C-10 2+2 120V FEBRUARY 2015 SHEET 3 OF 4...
  • Page 28 DUST IGNITION PROTECTED FOR USE IN HAZARDOUS LOCATIONS CLASS II, DIVISION 2, GROUPS F & G DYNABRADE C-10 2+2 120V CART PART LIST ITEM PART NUMBER DESCRIPTION 62790 CARRIAGE FRAME 62791 REAR WHEEL 62499 DOWEL 62498 62448 HEX BOLT 62774...

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