Honda EX5D Owner's Manual
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Honda EX5D Owner's Manual

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Honda EX4D • EX5D
OWNER'S MANUAL
MANUEL DEL'UTILISATEUR
BEDIENUNGSANLEITUNG
MANUAL DE EXPLICACIONES

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Summary of Contents for Honda EX5D

  • Page 1 Honda EX4D • EX5D OWNER’S MANUAL MANUEL DEL’UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES...
  • Page 3 Honda EX4D • EX5D OWNER’S MANUAL...
  • Page 5 The illustrations in this manual are based on B type. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.

  • Page 6: Table Of Contents

    Battery service................29 Draining water from the fuel tank............ 31 Fuse replacement................32 8. TRANSPORTING AND STORAGE ........... 33 9. TROUBLESHOOTING............... 35 10. REMOTE CONTROL KIT ..............36 11. SPECIFICATIONS................40 12. WIRING DIAGRAM................42 13. MAJOR Honda DISTRIBUTOR ADDRESSES ........48...

  • Page 7: Safety Instructions

    1. SAFETY INSTRUCTIONS To ensure safe operation – • Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
  • Page 8 Safety Instructions To ensure safe operation – • Always make a pre-operation inspection (page 9) before you start the engine. You may prevent an accident or equipment damage. • Place the generator at least 1 m (3 ft) away from buildings or other equipment during operation.

  • Page 9: Safety Label Locations

    These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. FUEL CAUTION...

  • Page 10: Ce Mark And Noise Label Locations

    CE mark and noise label locations [B, GV, F types only] NOISE LABEL CE MARK Maximum Manufacturer ambient temperature and address Performance class IP code Dry weight Maximum altitude [Example: EX4D B type CE MARK]...

  • Page 11: Component Identification

    3. COMPONENT IDENTIFICATION MUFFLER COOLING AIR OUTLET LIFTING EYE FUEL TANK CAP MAINTENANCE COVER KNOB GROUND TERMINAL WHEEL (OPTIONAL PARTS) MAINTENANCE COVER ENGINE OIL DRAIN PLUG AIR CLEANER FUSE FUEL DRAIN PLUG FRAME SERIAL NUMBER BATTERY OIL FILLER CAP Record the frame serial number in the space below. You will need this serial number when ordering parts.
  • Page 12 AC circuit protector or Switch ON for AC power. The AC circuit protector or breaker will breaker: automatically switch OFF if the circuit is more than 20% overloaded. Pilot lamp: Lights when the engine is running and goes off when the engine is stopped.

  • Page 13: Pre-Operation Checks

    4. PRE-OPERATION CHECKS Check the generator on a firm, level surface with the engine stopped. Be sure to block the front right wheel by inserting the handle bar provided into the hole of the wheel. Maintenance cover opening and closing •...

  • Page 14: Engine Oil

    Engine oil CAUTION: • Engine oil is a major factor affecting engine performance and service life. • Be sure to check the engine on a level surface with the engine stopped. NOTE: The Oil Alert system will automatically stop the engine before the oil level falls below the safe limit.

  • Page 15: Fuel

    Fuel Fuel tank capacity: 26 lit. (5.7 Imp.gal) Check the fuel gauge. Refill the tank to the upper level if necessary. Do not fill the fuel tank above the upper level mark. Use diesel fuel. Do not use fouled or mixed diesel fuel. Avoid getting dirt, dust or water in the fuel tank.
  • Page 16 NOTE: • According to season and ambient temperature, a different grade of diesel fuel should be used. The fuel might freeze and prevent the engine from starting if summer fuel is used in winter. If winter fuel is used in summer, it could result in a lack of power.

  • Page 17: Air Cleaner

    Air cleaner Check that the air cleaner elements are clean and in good condition. Clean or replace the elements if necessary (page 28). If you operate the generator in very dusty areas, clean the elements more often than shown in the MAINTENANCE SCHEDULE (page 25).

  • Page 18: Battery

    Battery The electrolyte level must be kept between the UPPER and LOWER level marks. If the electrolyte level is near the LOWER mark, remove the battery filler caps and carefully add distilled water to the upper level line (see page 29). UPPER LEEVEL LOWER LEVEL •...

  • Page 19: Oil Alert Lamp

    Turn the engine switch to ON and check to see whether the oil alert lamp comes on. Return the engine switch to OFF after the check. If the oil alert lamp does not come on, consult an authorized Honda dealer. ENGINE SWITCH...

  • Page 20: Starting And Stopping The Engine

    5. STARTING AND STOPPING THE ENGINE Starting the engine Before starting the engine disconnect any load from the AC receptacle. CAUTION: On the wheels equipped generator, block the wheels securely. 1. Turn off the AC circuit protector or breaker. AC CIRCUIT PROTECTOR OR BREAKER 2.
  • Page 21 3. After the engine starts, let the engine switch return to ON. START ENGINE SWITCH START 4. The pilot lamp comes on after the engine starts. Warm up the engine for 2 or 3 minutes. PILOT LAMP...
  • Page 22 Stopping the engine • In an emergency: Turn the engine switch OFF. NOTE: If the engine cannot be stopped, open the maintenance lid by removing the bottom flange bolt and lower the control lever until the engine stops. ENGINE SWITCH CONTROL LEVER •...

  • Page 23: Generator Use

    6. GENERATOR USE Connections to a Building’s Electrical System If the generator will be used as an alternative to utility company power, an isolation switch must be installed to disconnect the utility lines from the building when the generator is connected. Installation must be performed by a qualified electrician and must comply with all applicable laws and electrical codes.
  • Page 24 CAUTION: • Limit operation requiring maximum power (See page 40) to 30 minutes. For continuous operation, do not exceed the rated power (See page 40). In either case, the total wattage of all appliances connected must be considered. • Most appliance motors require more than their rated wattage for startup. •...
  • Page 25 Operation: 1. Start the engine and make sure the pilot lamp comes on. 2. Choose the proper voltage by changing the voltage selector switch (B, L, C types only). NOTE: The type B generator should not be used with appliances rated at 115V and 230V.
  • Page 26 3. Switch on the AC circuit protector or breaker. AC CIRCUIT PROTECTOR OR BREAKER 4. Plug in the appliance; always use three-pronged plugs.
  • Page 27 Oil Alert System The oil alert system, will automatically stop the engine to prevent damage from lack of lubrication. If this occurs, check the engine oil level, and add oil if the level is low (page 10). The oil alert system is equipped with an automatic engine stop system which protects the electrical components of the generator when the battery is removed while in operation.

  • Page 28: Maintenance

    If the engine must be run for any reason, be sure the area is well-ventilated. To avoid serious burns, let the engine cool before performing maintenance. Use only genuine Honda parts or their equivalent for maintenance and repair. Parts of lower quality may damage the engine.

  • Page 29: Maintenance Schedule

    (2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. (3) For commercial use, log hours of operation to determine proper maintenance intervals.

  • Page 30: Engine Oil Change

    Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining. 1. Open the maintenance cover. 2. Remove the oil filler cap and drain plug to drain the oil. 3. Install the drain plug and tighten it securely. 4.

  • Page 31: Engine Oil Filter Service

    Engine oil filter service Clogged or restricted oil filter can cause serious engine damage. Oil filter servicing is related to the quality of oil used, and the severity of service. It is recommended that the filter be checked and serviced at intervals, or oftener if necessary, indicated immediately below.

  • Page 32: Air Cleaner Service

    Air cleaner service If you operate the generator in very dusty areas, clean or replace the air cleaner more often than specified in the MAINTENANCE SCHEDULE. CAUTION: Operating the engine without the air cleaner will cause rapid engine wear. 1. Open the maintenance cover. 2.

  • Page 33: Battery Service

    If rapid loss of electrolyte is experienced, or if your battery seems to be weak, causing slow starting or other electrical problems, see your authorized Honda dealer. Open the maintenance cover and check the electrolyte level in each battery cell.
  • Page 34 Battery cleaning If the battery terminals are contaminated or corroded, remove the battery and clean the terminals. 1. Remove battery set plate. 2. Disconnect the battery cable at the battery negative (–) terminal, then at the battery positive (+) terminal. BATTERY SET PLATE NEGATIVE (–) TERMINAL POSITIVE (+) TERMINAL...

  • Page 35: Draining Water From The Fuel Tank

    Draining water from the fuel tank Diesel fuel is extermely flammable and explosive under certain condition. Do not smoke or allow flames or sparks in the area. NOTE: Draining water from the fuel tank should be performed when the fuel level is low.

  • Page 36: Fuse Replacement

    Fuse replacement Turn the engine switch OFF and remove the key before checking or re- placing fuses to prevent accidental short-circuiting. To replace fuse pull the old fuse out of the clips with your finger. Push a new fuse into the clips. 7.5 A FUSE 15 A FUSE CAUTION:...

  • Page 37: Transporting And Storage

    8. TRANSPORTING AND STORAGE The engine becomes very hot during operation and remains hot for a while after stopping. Allow the engine to cool before transporting or storing indoors. Transporting • When transporting the generator, turn the engine switch OFF and keep the generator level to prevent fuel spillage.
  • Page 38 Storage 1. Clean each generator component. 2. Check each part according to the maintenance schedule and repair/ service the faulty parts. 3. Replace the engine oil with fresh oil before operating the generator after storage. Refer to page 26 for engine oil replacement. 4.

  • Page 39: Troubleshooting

    Turn the AC circuit protector or breaker protector or breaker NO DEFECTS Take the generator Check the electrical appliance or to an authorized equipment for any Honda dealer. defects. DEFECTS • Replace the electrical appliance or equipment. Take the electrical appliance or...

  • Page 40: Remote Control Kit

    10. REMOTE CONTROL KIT Remote Control Kit (Installation) • Remove the cap from the 7-pin connector on the generator maintenance cover, and connect the 7-pin connector of the remote control switch box cable there. 7 PIN CONNECTOR CAUTION: Be sure to install the cap on the connector when the remote control kit is not used.
  • Page 41 (Operating) Starting the engine 1. Check that the AC circuit protector or breaker and engine switch on the generator control panel are set to their OFF positions. AC CIRCUIT PROTECTOR OR BREAKER ENGINE SWITCH...
  • Page 42 2. Turn the remote control switch on the generator maintenance cover to REMOTE CONTROL SWITCH CAUTION: Be sure to turn the remote control switch to OFF when the starting motor is operated by the engine switch on the generator control panel with the remote control kit installed. 3.
  • Page 43 4. Press and hold the starter button until the pilot lamp on the remote control switch box goes on. Release the button the instant the engine starts. START PILOT LAMP START STARTER BUTTON CAUTION: Running the starter motor for more than 5 seconds can damage the motor.

  • Page 44: Specifications

    11. SPECIFICATIONS Dimensions Model EX4D, EX5D Description code EZCE Length x Width x Height 1040 x 590 x 705 mm (40.9 x 23.2 x 27.8 in) Dry weight 200 kg (441 Ib) Engine Model GD411 Engine type 4-stroke, overhead valve, single cylinder diesel...
  • Page 45 Noise Model EX4D EX5D Type B, F, GV L, C Sound pressure level (Lp According to 98/37/EC Microphone point CONTROL PANEL Center 78 dB — 1.60 m 1.0 m Guaranteed sound power level 93 dB — ) Tested by 2000/14/EC...

  • Page 46: Wiring Diagram

    12. WIRING DIAGRAM B type...
  • Page 47 F type...
  • Page 48 GV type...
  • Page 49 L type...
  • Page 50 C type...
  • Page 51 RECEPTACLE Shape Type...

  • Page 52: Major Honda Distributor Addresses

    Fax: 223-66-4130 Austria Honda Power Equipment Sweden A.B. Ostmästargränd 8 Tel: 08-602-24-60 Stockholm-Arsta Fax: 08-722-36-27 Sweden Honda Produtos De Força, Portugal, S.A. Lugar da Abrunheira Tel: 351-1-9150374 S. Pedro de Penaferrim Fax: 351-1-9111021 2710 Sintra, Portugal Berema A/S Berghagan 5, Langhus...
  • Page 53 715 Milner Avenue Tel: 1-888-946-6329 Toronto ON Fax: 1-887-939-0909 M1B 2K8 For Australian NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: Honda Australia Motorcycle and 1954-1956 Hume Highway Tel: (03) 9270 1111 Power Equipment Pty. Ltd. Campbellfield Victoria 3061 Fax: (03) 9270 1133...

This manual is also suitable for:

Ex4d

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