Smart Storm Universal Smart Meter Instruction Manual

Smart Storm Universal Smart Meter Instruction Manual

Level meter
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USM LEVEL METER
INSTRUCTION MANUAL
Version : 2.0
Date
: 11/09/2017
UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx
The Old Mill
Lower Slack
Wainstalls
Halifax, HX2 7TJ
Tel: 44 (0)1422 363462
E:
Enquiries@smartstorm.
eu
page 1 of 46

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  • Page 1 USM LEVEL METER INSTRUCTION MANUAL The Old Mill Version : 2.0 Lower Slack Date : 11/09/2017 Wainstalls Halifax, HX2 7TJ Tel: 44 (0)1422 363462 Enquiries@smartstorm. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 1 of 46...
  • Page 2: Table Of Contents

    4.10. Simulation Test ....................... 33 4.11. Change Password......................34 Echo Profile........................34 4.12. Sleep Timer........................35 4.13. 4.14. Changing Filters......................36 Engineering ........................36 4.15. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 2 of 46...
  • Page 3 5.8. About USM .......................... 43 5.9. Smart Storm Logo ......................43 5.10. 5.11. Summary Screen (Volume Only) ................. 43 Fault Finding ........................ 44 Appendix A. Modbus RTU .................... 45 UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 3 of 46...
  • Page 4: Specifications

    Enclosure Dimensions 160 mm x 130 mm x 60 mm Mounting Dimensions (including cable 185 mm x 155 mm x 60 mm glands, etc.) Table 1.1 – Device Specifications UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 4 of 46...
  • Page 5: General Information

    DANGER Smart Storm products are designed for outdoor use are provided with a high level of ingress protection against liquids and dust (see specification for rating). If these products are connected to a mains electricity socket by means of a cable and plug rather than by fixed wiring, the level of ingress protection of the plug and socket connection against liquids and dust is considerably lower.
  • Page 6 This symbol, when noted on the product, identifies the location of the connection for Protective Earth (ground). This symbol, when noted on the product, identifies the location of a fuse or current limiting device. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 6 of 46...
  • Page 7: Wiring And Handling Precautions

    NOTICE Delicate internal electronic components can be damaged by static electricity, resulting in indeterminate instrument performance or eventual failure. Smart Storm recommends taking the following steps to prevent ESD damage to your instrument: • Before touching any instrument electronic components (such as printed circuit cards and the components on them) discharge static electricity from your body.
  • Page 8: Turning On The Usm

    Blue Black (with blue) Relays can be connected as COM & NO (connection made when relay ON) or COM & NC (connection made when relay OFF). UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 8 of 46...
  • Page 9 Figure 3.1 RELAY BOARD CONNECTIONS. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 9 of 46...
  • Page 10: Turn On

    2Hz. This indicates data is being received. Pressing the Home Button will return the Display to the Home Screen from all other display screens. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 10 of 46...
  • Page 11: Configuring The Usm

    Button Action Scroll Right or Enter Scroll up, Increment Numbers Scroll down, Decrement Numbers Return to previous menu level or to Home Screen and Abort Table 3.1 Keys’ Functionalities UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 11 of 46...
  • Page 12 If an incorrect password is entered 3 times the USM will lock the menu for 5 minutes. If PASSWORD is correct, access to The Configuration MENU page is granted Figure 4.3 Configuration Menu Screen UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 12 of 46...
  • Page 13 N.B. When the Configuration Menu is entered, the status of the relays and the 4-20mA output are not updated. if No key is pressed for 2 minutes the USM will exit the Configuration Menu and return to the Home Screen. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 13 of 46...
  • Page 14: Configuring The Usm For Level Or Flow

    (e.g. relay levels, Display options etc.) from the USM. 4.1.1. Configure Level. After selecting Config. Level the measurement units must be selected. Figure 4.5 Level Set Up Menu. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 14 of 46...
  • Page 15 (see section 4.X) Figure 4.7 Level & distance. N.B. After entering the values they must be saved or the USM will revert to the previous values. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 15 of 46...
  • Page 16: Configure Volume

    Area Table which can be used for any device. Other devices are available on request from Smart Storm. More the cursor using the buttons and press to select the required tank shape. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 16 of 46...
  • Page 17 CYLINDER HORIZONTAL 2. Tank Length 1. Tank Diameter CYLINDER HORIZONTAL 2. Tank Length WITH ELLIPSE 3. Length of ellipse 1. Tank Height RECTANGULAR 2. Tank Length 3. Tank Width UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 17 of 46...
  • Page 18 1. Tank Diameter 1-6. Non-Linear Section 7. Height of 1 Linear Cylinder. TABLE 8-16 Non-Linear Section 17. Height of 2nd Linear Cylinder (32 points available) Table 4.1 Tank Shapes. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 18 of 46...
  • Page 19 The direction of the offset is selected and then the offset entered (see figure 4.8 below). Figure 4.7 Tank Offset UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 19 of 46...
  • Page 20 The display will change to Fig 4.9b to allow the Volume to be entered. If the value entered is less than the previous point an error message will appear and the dimension must be re-entered (see Figs 4.10a&b below) UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 20 of 46...
  • Page 21: Specific Gravity

    TANK SET UP MENU IS EXITED AND SAVE SELECTED. 4.1.2.2. Specific Gravity. Allows the Specific gravity of the substance in the tank to be entered to allow the accurate calculation of the weight. Figure 4.11 Specific Gravity UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 21 of 46...
  • Page 22: System Units

    N.B. The USM Level calculations are performed in metric. This may lead to slight discrepancies between the entered and displayed parameters (due to rounding) when using imperial units, there is however no loss of accuracy or resolution. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 22 of 46...
  • Page 23: Saving The Settings

    YES and press the button to confirm Figure 4.16 – Save Screen The Parameters will now have been saved to memory and a confirmation message will flash on the screen. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 23 of 46...
  • Page 24: Configuring The Display Set Up

    Volume m3 Weight Tonne level metres Distance meters Volume cubic feet Weight Short Ton level inches Distance inches Volume % Weight Long Ton level feet Distance feet level % UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 24 of 46...
  • Page 25 In addition to the flow measurements used for P1 Full the following measurements are available for P2 and P3 Level (feet and Inch) Distance (feet and Inch) Figure 4.19 – Measurement Page Example. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 25 of 46...
  • Page 26: Configuring The Logger

    Date and Time are used to set the date and time both for the home screen display and the record Time Stamp. Connect to USB is selected when records are to be downloaded. Figure 4.21(a & b) – USB Connection Screens. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 26 of 46...
  • Page 27: Configuring The Sensor

    Max Height. Figure 4.22 – Blanking Distance. Please contact Smart Storm for further information on changing these settings. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 27 of 46...
  • Page 28: Configuring The Relay Set Up

    When the Status field is selected pressing the button toggles the selection between ENABLED and DISABLED. Selecting ENABLED shows the additional configurable parameters. When the Mode field is selected pressing the button toggles the selection between the available relay types. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 28 of 46...
  • Page 29: Lost Echo Relay

    An arrow will appear next to the parameter to show it as selected. The Parameter can then be changed using the keys and the value entered using the button. Fig 4.25 Setting Relay Parameters. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 29 of 46...
  • Page 30: Configuring The 4-20Ma Set Up

    An arrow will appear next to the parameter to show it as selected. The Parameter can then be changed using the keys and the value entered using the button. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 30 of 46...
  • Page 31: Configuring The Comms Parameters

    Parity : ODD, EVEN, NONE No of Bits : 7, 8 Address : OFF, 1 – 247. The USM uses standard Modbus Protocol with CRC 16. The registry structure is detailed in Appendix. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 31 of 46...
  • Page 32: Relay Test

    The output can be checked by measuring the voltage generated across a 100 ohm resistor on the output (current = voltage/100) or by direct measurement using the current input on a suitable multi-meter. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 32 of 46...
  • Page 33: Simulation Test

    In FIXED mode a value of level is entered and this value will again drive the outputs for two minutes. Whilst in Simulation Test flow values are not recorded as Daily Maximum and Minimum. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 33 of 46...
  • Page 34: Change Password

    (interfering) echo in front of it. It can be seen that the echo has an amplitude of 100%. A second (Harmonic) echo at 3.6m will have no effect on the reading of the USM. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 34 of 46...
  • Page 35: Sleep Timer

    The Sleep Timer can be configured as: OFF, 1 minute, 2 minutes, 5 minutes, 10 minutes and 30 minutes. The USM will come out of sleep mode when any button is pressed. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 35 of 46...
  • Page 36: Changing Filters

    USM to changes in readings. 4.15. Engineering The Engineer Menu is password protected and not available for general use. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 36 of 46...
  • Page 37: Usm Display Screens

    MEASUREMENT SCREEN 2 (volume only) CALC PARAMETERS 4-20mA SCREEN COMMS SET UP RELAY SCREEN 1 ABOUT USM RELAY SCREEN 2 SMART STORM LOGO TANK PARAMETERS SUMMARY SCREEN (volume only) HOME UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 37 of 46...
  • Page 38: Measurement Screens

    The measurement screens allow the displaying of any two measurements on a single screen. the measurements are configurable from Display Set Up (Section 4.2). This allows the customer to display the measurements must suitable or comply with any industry requirements. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 38 of 46...
  • Page 39: 4-20Ma Screen

    The USM has two relay screens which show the Set Up and state of the three relays. Relay Page 1 covers Relay 1 and Relay 2, whilst Relay Page 2 repeats Relay 2 and additional shows Relay 3. Figure 5.5 Relay Screen 1. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 39 of 46...
  • Page 40: Tank/Level Parameters

    The Tank/Level Parameter screen shows the dimensions entered in Level Set Up. The dimensions are shown in the entered SYSTEM UNITS. Figure 5.7a & b Examples of Parameter Screens UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 40 of 46...
  • Page 41: Sensor Set Up

    20m (60 feet) Table 5.1 Sensor Head Types The sensors are factory tuned to give the best performance around the nominal frequency. Higher frequency crystals give improved precision but shorter distance. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 41 of 46...
  • Page 42: Calc Parameters

    Distance and Level are available to be displayed on the Measurement Screens. The Calc Parameters screen is updated every 5 seconds and if a fault occurs the ToF, Temp and SoS will be replaced with LOST ECHO/LOST COMMS. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 42 of 46...
  • Page 43: Comms Set Up

    The splash screen with company logo displayed on turn on. 5.11. Summary Screen (Volume Only) The summary screen provides a convenient means to view all the measurements on a single screen. Figure 5.11 Summary Screen. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 43 of 46...
  • Page 44: Fault Finding

    Check the wiring of the 4- output 20mA output Relay not triggering at set Relay_x is DISABLED. Check the configuration of point Set points not reached the relay Table 6.1 – Fault Finding UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 44 of 46...
  • Page 45: Appendix A. Modbus Rtu

    7. Appendix A. Modbus RTU Not currently implemented. UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx page 45 of 46...
  • Page 46 BS EN61010-1 Low Voltage 1993 We also declare that the products: Named above are of UK origin and are manufactured and tested to Smart Storm internal quality standards defined in the company’s formal ISO9001:2008 quality manual. Dr John Duffy Managing Director UNIVERSAL SMART METER-LEVEL METER USER MANUAL v2.0.docx...

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