Stator Service; Flywheel Installation - Evinrude E-Tec 40 HP Service Manual

Use Flywh eel Holder, P/N 771311, or equivalent,
and a 1 5/16 in. socket to remove flywheel n ut.
Discard flywheel nut.
Apply Moly Lube grease to the th reads of the
puller pressing screw, P/N 307637, and the center
hole of the crankshaft.
Assemble the following components from Univer-
sal Puller Set, P/N 378103:
Body, P/N 307636
•
Screw, P/N 307637
•
Handle, P/N 307638
•
Three screws P/N 309492
•
Three washers, P/N 307640
•
Put the puller on flywheel with body flat side up.
Attach the pu ller body with the three shoulder
screws and wash ers. Hold puller bo dy with h an-
dle, and tighten pressing scre w u ntil flywheel
releases. T urn the center scre w a nd lif t the fly-
wheel off of the crankshaft.
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1. Universal puller
FLYWHEEL AND STATOR SERVICING

Stator Service

Disconnect stator harness connector.
Remove three allen head screws to remove stator.
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1. Stator screws
To install stator, p osition stator on cylin der block.
Apply Nut Lock to screw threads. Inst all scre ws
and tighten in crossing pattern to a torque of 84 to
106 in. lbs. (9.5 to 12 N·m).

Flywheel Installation

To avoid injury, keep hands and fingers
clear from underside of flywheel. Flywheel
can snap toward stator with great magnetic
force.
Install the outer edge of flywheel key parallel with
centerline of crankshaft.
1. Flywheel key
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ELECTRICAL AND IGNITION
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WARNING
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