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Summary of Contents for BERGHOF ECC DIO 16/16
- Page 1 USER HANDBOOK 1.2 ECC DIO / ECC AIO I/O expansion...
- Page 2 This equipment manual is only complete in conjunction with the product-related hardware and software user manuals required for the individual application. You can reach us at: Berghof Automation GmbH Harretstr. 1 72800 Eningen Germany T +49.7121.894-0 F +49.7121.894-100 E-mail: controls@berghof.com www.berghof.com Berghof Automation GmbH is certified to DIN EN ISO 9001:2000.
- Page 3 USER HANDBOOK 1.2 | ECC DIO / ECC AIO Change log Version Date Description 13/03/2015 Preliminary version 20/05/2015 First version 27/07/2016 Addition ECC AIO 12/6, corrections, update certificates 02/12/2016 Corrections scope of delivery and accessories 3.1.3 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 4: Table Of Contents
Earth ..............................17 5.3. Data connections ..........................18 5.3.1. Block diagram of the ECC DIO 16/16 ....................18 5.3.2. Block diagram ECC AIO 12/6 ......................19 5.3.3. Digital inputs of the ECC DIO 16/16 ....................20 5.3.4. Digital outputs ECC DIO 16/16 ......................24 5.3.5. - Page 5 Declaration of conformity ........................ 56 CUSTOMER SERVICES / ADDRESSES ..................58 12.1. Customer services ........................... 58 12.2. Addresses ............................58 APPENDIX ............................59 13.1. List of figures............................ 59 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 6: General Information
Individual instruction or list of instructions which can be carried out in any order. … List of instructions which must be carried out in the order given. … Additional product information Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 7: Hazard Categories And Indications
Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 8: Duty Of Care
When installing the device, check that the seal profiles are undamaged. For operation, refer to the applicable statement of ambient conditions (see “Technical data”). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 9: Transport And Storage
The delivery documentation contains important information about the device and is part of the product. If you discover damage in transport or the contents do not match the order: Inform the supplier immediately. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 10: Safety
Disconnect the device from the system. The casing of the device must not be opened. If work on the internal parts of the device is necessary, contact the manufacturer (see “Addresses”). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 11: Product Description
USER HANDBOOK 1.2 | ECC DIO / ECC AIO Product description Each ECC DIO 16/16 module expands an automation system by 16 digital inputs and 16 digital outputs. The device is connected to a suitable controller by means of EtherCAT. -
Page 12: Overview Ecc Aio 12/6
Item Designation Power supply Analogue inputs / outputs Analogue inputs / outputs Analogue inputs / outputs EtherCAT output Functional earth (FE) EtherCAT input LEDs: EtherCAT Run, +24 V Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 13: Scope Of Delivery And Accessories
16 digital inputs 16 digital outputs ECC AIO 12/6: 2 EtherCAT RJ-45 interfaces (1 input, 1 output) 12 analogue inputs 6 analogue outputs Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 14: Installation
Push the device at the top in towards the mounting surface. Push the device down so that the profile is aligned with the upper part of the rail mounting. The device should now be fixed in place. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 15: Connection
All connections and cables must be laid so as to prevent inductive and capacitive interference causing any damage to the device. Ensure that the infeed lines provide adequate current and voltage carrying capacity. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 16: Connecting Power Supply
Weidmüller BCF 3.81/04/180 (F, LH) ECC DIO 16/16: L+ and GND, and L1+ and GND IO are two separate circuits, which are not connected internally. Both circuits must be connected or externally bridged. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com... -
Page 17: Earth
The device is now earthed. Where necessary, the functional earth (FE) of the device can also be connected directly to the earth. Fig. 5: Functional earth (FE) on the device Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 18: Data Connections
USER HANDBOOK 1.2 | ECC DIO / ECC AIO 5.3. Data connections 5.3.1. Block diagram of the ECC DIO 16/16 Fig. 6: Blockdiagram of the ECC DIO 16/16 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 19: Block Diagram Ecc Aio 12/6
USER HANDBOOK 1.2 | ECC DIO / ECC AIO 5.3.2. Block diagram ECC AIO 12/6 Fig. 7: Block diagram ECC AIO 12/6 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 20: Digital Inputs Of The Ecc Dio 16/16
Weidmüller BCZ 3.81/16/180 (F, LH) Weidmüller BCF 3.81/16/180 (F, LH) Fig. 8: Digital inputs of the ECC DIO 16/16 plug X2 with LEDs 1 to 16 Digital inputs plug X2 Desig- Assignment n-switching Assignment p-switching... - Page 21 Dependent on the cycle time set in the programming system Protection against – reverse polarity Potential isolation – Status display One orange LED per input Lights at logical 1 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
- Page 22 USER HANDBOOK 1.2 | ECC DIO / ECC AIO Fig. 9: ECC DIO 16/16: Circuit diagram of the principles of positive switching input Fig. 10: ECC DIO 16/16: Circuit diagram of the principles of negative switching input Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com...
- Page 23 USER HANDBOOK 1.2 | ECC DIO / ECC AIO Fig. 11: ECC DIO 16/16: Operating ranges of the digital inputs (type 1), positive switching Item Designation Item Designation “ON” range Transition range Signal-noise ratio < 1 V “OFF” range Fig. 12: ECC DIO 16/16: Operating ranges of the digital inputs (type 1), negative switching...
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Page 24: Digital Outputs Ecc Dio 16/16
Weidmüller BCZ 3.81/16/180 (F, LH) Weidmüller BCF 3.81/16/180 (F, LH) Fig. 13: Digital outputs of the ECC DIO 16/16 plug X3 with LEDs 1 to 16 Digital outputs plug X3 Desig- Assignment n-switching Assignment p-switching... - Page 25 Total current of all max. 4 A – outputs Parallel circuit in two max. 1 A Maximum permissible value with a logical outputs connection to increase power Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
- Page 26 USER HANDBOOK 1.2 | ECC DIO / ECC AIO Fig. 14: ECC DIO 16/16: Circuit diagram of the principles of positive switching output Fig. 15: ECC DIO 16/16: Circuit diagram of the principles of negative switching output Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com...
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Page 27: Analogue Inputs And Outputs Ecc Aio 12/6
AI 8 AI 12 I; ±20 mA – – – AGND AO 1 AO 3 AO 5 U; 0–10 V AO 2 AO 4 AO 6 U; 0–10 V Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 28: Analogue Channel Wiring
The filtering can be activated and configured using CODESYS V3. The sampling rate is constant. It can only be filtered with a whole multiple of the sampling rate. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 29: Operating Modes For The Analogue Inputs
Second-grade low- – pass filter; time constant T = approx. 500 µs Greatest temporary 0.5% of measuring – deviation during range electrical error testing according to IEC 61131-2 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... - Page 30 Second-grade low- – pass filter; time constant T = approx. 215 µs Greatest temporary 0.5% of measuring – deviation during range electrical error testing according to IEC 61131-2 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
- Page 31 Second-grade low- – pass filter; time constant T = approx. 500 µs Greatest temporary 0.5% of measuring – deviation during range electrical error testing according to IEC 61131-2 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 32: Data From Analogue Outputs
> 10 ms. Behaviour in stop mode Voltage output – Can be configured in CODESYS. Either the last valid value is used or 0 V is used. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 33: Operating Modes For The Analogue Outputs
If a voltage source greater than 30 V is connected to the analogue outputs due to a wiring error, this can lead to a defect in the channels. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 34: Example Connections Of Analogue Inputs And Outputs
Do not connect to the common GND. The required connections can already be found on the circuit board. Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 35: Current Input Ai (I)
Do not connect to the common GND. The required connections can already be found on the circuit board. Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 36: Temperature Measurement Ai (T)
The nearest AI (U) connection is used to compensate the resistance in the cable. It can only be used directly in conjunction with the following AI (U/T) channel. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 37: Voltage Output Ao (U)
Ensure that the cable resistance is substantially lower than the load resistance R so as to guarantee high measuring accuracy. Take into account the voltage divider between the load and cable resistance. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 38: Ethercat Output
RX– LEDs Colour Meaning to IEEE 802.3 clause 25 LNK/RCV green Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established yellow not used Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 39: Ethercat Input
RX– LEDs Colour Meaning to IEEE 802.3 clause 25 LNK/RCV green Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established yellow not used Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 40: Operation
The device does not have an on/off switch. The device starts automatically when the system is switched on or the power is connected. Switching off The device is switched off when the system is switched off or the power supply is disconnected. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 41: Initial Start-Up Ecc Dio 16/16
Integrate the device into the CODESYS project as shown in the graphics below. The device will log itself on to the bus as ECC DIO 16/16 P (or ECC DIO 16/16 N). Fig. 23: Logged on device There are two bytes for each of the digital inputs and also for the digital outputs. - Page 42 USER HANDBOOK 1.2 | ECC DIO / ECC AIO Fig. 26: Bytes from the digital outputs Variable Channel Inputs Digital Output 0, Bit 0–7 1–8 ecc_out_0 ecc_out_1 Digital Output 1, Bit 0–7 9–16 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 43: Initial Start-Up Ecc Aio 12/6
If required, choose optional filters of the AI-channels via the drop-down list (standard setting of all channels: voltage input without filter function). Fig. 28: ECC AIO startup parameters Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 44: I/O Mapping
Wire breakage detection in the AI_PT mode Bit 3 Reserved Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Bit 7 PT multiplexer signal (only for diagnostic purposes) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 45: Operation
Bright: The correct supply voltage is present EtherCAT Off: Init (device not active) Run (green) OP (operational, is being operated by the control system) EtherCAT Error Error (red) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 46: Maintenance/Upkeep
Do not open the device. If work is required on the device necessary contact customer service. 7.2. Cleaning Only clean the device using a dry, lint-free cloth. Do not use any cleaning liquids. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 47: Uninstallation
Lift the device away from the top of the support rail. Push the device downwards and remove completely from the support rail. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 48: Disposal
Send the metal parts for metal recycling. Sort the electronic parts (circuit boards, drives etc.). Dispose of the electronic scrap in accordance with the national laws and regulations. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 49: Technical Data
+24 V DC (–15 % / +20 %) SELV max. ripple component 5% Power consumption typ. 0.05 A, max. 0.25 A at +24 V DC Protection against reverse polarity Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... - Page 50 ‘Power’ lamp EtherCAT interfaces No. / type of interface 2x EtherCAT (EtherCAT slave, 1 input, 1 output) Connection system RJ45 Digital IN Digital OUT 16x (0.5 A) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 51: Ecc Aio 12/6
0.05 A, max. 0.25 A at +24 V DC Protection against reverse polarity Internal overload protection 0.1 A, self-resetting ‘Power’ lamp Power supply (digital outputs, 24 V power supply unit) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... - Page 52 6 B inputs (voltage ±10 V; current ±20 mA) (alternatively the adjacent A+B inputs can also be used as 1 PT100/1000 3-wire input) Analogue outputs 6x voltage; 0–10 V; 12 bit resolution Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 53: Identification Plate
QR code (identification no.) Supply voltage Version (delivery version; as-delivered Identification no. condition) (article no. and serial no.) CE mark Device type description Date of manufacture (year/calendar week) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 54: Standards And Certificates
11. Standards and certificates 11.1. Standards Applicable directives EMC directive 2014/30/EU Applicable standards PLC standard EN 61131-2:2008-4 Emission standards EN 61000-6-3:2012-11 Safety provisions DIN EN 61010-2-201 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 55: Ul Certificate
USER HANDBOOK 1.2 | ECC DIO / ECC AIO 11.2. UL certificate Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 56: Declaration Of Conformity
USER HANDBOOK 1.2 | ECC DIO / ECC AIO 11.3. Declaration of conformity ECC DIO 16/16: Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... - Page 57 USER HANDBOOK 1.2 | ECC DIO / ECC AIO ECC AIO 12/6: Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx...
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Page 58: Customer Services / Addresses
Am Weichselgarten 26 91058 Erlangen headquarters@can-cia.de www.can-cia.de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 90482 Nuremberg info@ethercat.org www.ethercat.org Beuth Verlag GmbH, 10772 Berlin VDE-Verlag GmbH, 10625 Berlin Internet research: www.iec.ch Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com 250000600_ECC-DIO-AIO_Anwenderhandbuch_EN.docx... -
Page 59: Appendix
Fig. 7: Block diagram ECC AIO 12/6 ......................19 Fig. 8: Digital inputs of the ECC DIO 16/16 plug X2 with LEDs 1 to 16 ............20 Fig. 9: ECC DIO 16/16: Circuit diagram of the principles of positive switching input ........22 Fig.
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