Muir HR1600 Cougar User Manual

Muir HR1600 Cougar User Manual

Horizontal windlass

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T H E
W O R L D
P O W E R
I N
A N C H O R I N G
S Y S T E M S
HR 1600 COUGAR
HORIZONTAL WINDLASS
HR1600 COUGAR
www.muir.com.au

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Summary of Contents for Muir HR1600 Cougar

  • Page 1 T H E W O R L D P O W E R A N C H O R I N G S Y S T E M S HR 1600 COUGAR HORIZONTAL WINDLASS HR1600 COUGAR www.muir.com.au...
  • Page 2 Do not reverse the winch with the pawl engaged as damage will result to the pawl and housing. Therefore remove the pawl from the winch and store in a safe place after using the manual override. HR1600 COUGAR www.muir.com.au...
  • Page 3: Table Of Contents

    10 Deck Template Deck Template to suit all models Wiring Diagram All HR1600 Cougar Models - 12/24V DC Two Wire 1000W motor Exploded View Drawings HR 1600 Single Gypsy / Capstan HR 1600 Single Gypsy Only HR 1600 Twin Capstans...
  • Page 4: Introduction

    S Y S T E M S INTRODUCTION Thank you for purchasing a Muir Windlass. Muir go to great lengths to develop anchoring systems that not only meet all your performance and safety requirements, but at the same time are designed with a style and finish that enhances the aesthetics of your vessel.
  • Page 5: Installation

    Figure (6) 2. From below, place washers and nut on each stud and tighten. For fitting of the chain pipe or RCMS see next page NOTE: On assembly, grease all moving parts with a Lithium/teflon based grease. HR1600 COUGAR www.muir.com.au...
  • Page 6: Chain Pipe Fitting

    Procedure: 1. Loosen the grub screw on the chain pipe with an Allen key for finger adjustment. 2. Turn the screwdriver clockwise to tension the spring, while holding the tension re-tighten the grub screw HR1600 COUGAR www.muir.com.au...
  • Page 7: Depth Of Chain Locker

    Vertical windlasses minimise deck intrusion and the modern curved lines of the Muir windlass enhance the look of any vessel. A vertical windlass provides the advantages of a I 80-degree wrap of the anchor rode around the gypsy.
  • Page 8: Handy Hints

    For wiring information, please refer to the appropriate wiring diagram. WINCH MODEL MOTOR SIZE MOTOR TYPE HR 1200 / HR 1600 1000 W 3 POLE This way up HR1600 COUGAR www.muir.com.au...
  • Page 9: Wiring Layout

    SOLENOID/CONTROL BOX DECK SWITCHES TOGGLE SWITCH AUTO ANCHOR LAYOUT BATTERY CIRCUIT BREAKER SOLENOID/CONTROL BOX DECK SWITCHES AUTO ANCHOR AUTO ANCHOR SENSOR For wiring information, please refer to the appropriate wiring diagram. NOT BE USED AS WIRING DIAGRAMS HR1600 COUGAR www.muir.com.au...
  • Page 10: Operating Instructions

    Work and Charter Vesels we suggest it is carried out more frequently. Do not use soap based grease. Manually Releasing chain Tighten to brake the outgoing line Fully tighten to retrieve the anchor under power Gradually loosen to release the line manually HR1600 COUGAR www.muir.com.au...
  • Page 11: Maintenance Instructions

    Note: • We recommend the use of Lithium/Teflon based grease. • We also recommend that the windlass be serviced at least yearly. In the case of Work/Charter Vessels the windlass may require a more regular servicing HR1600 COUGAR www.muir.com.au...
  • Page 12: Rope/Chain Splice

    Cut any remaining tails. Line Care Using the wrong type of line may cause the line to jam causing excessive line wear. Muir Windlasses are designed to run on 3-strand nylon line (supplied by Muir) which has been specially treated with fabric softener to prevent it from hardening.
  • Page 13 • Normal worn parts or to damage caused by neglect, lack of maintenance, accident or improper service/installation or service by persons other than an authorised Muir representative. • Muir shall not be responsible for failures due to products being used in applications that they are not intended for, or exceed the products performance specifications.
  • Page 15 COUNTERWEIGHT PAWL MOUNTING HOLE - HR2500 CHEETAH PORT SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE - HR2500 CHEETAH STARBOARD SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE - HR1600 COUGAR STARBOARD SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE - HR1600 COUGAR PORT SIDE GYPSY...
  • Page 18 ITEM PART NUMBER DESCRIPTION P22-HSGHR1200B HOUSING ALLOY HR1200 COUGAR TW IN GYP K06-SFTHR1200G SHAFT ASSEMBLY HR1200 COUGAR TC P22-BPLALLHR01200 BASE PLATE ALLOY HR1200 COUGAR P02-NOVHR01200CLHL BEARING LEVER HANDLE NOV HR1200C L/HAND P02-GSH035.0025.052 SPACER GUARDSHAFT HR1200C CAPSTAN P04-CAPBRZ01200C CAPSTAN BRONZE HR1200C COUGAR P21-BRS031.8009.503 W ASHER BRASS 1-1/4"...
  • Page 19 ITEM PART NUMBER DESCRIPTION P22-HSGHR1200B HOUSING ALLOY HR1200 COUGAR TW IN GYP K06-SFTHR1200A SHAFT ASSEMBLY HR1200 COUGAR SG/SC P07-CLNBRZHR01200C CLUTCH NUT BRONZE HR1200 COUGAR 3 PRONG P08-CNEBRZHR01200CD 'D' CONE BRONZE HR1200C COUGAR P11-HANAB2LEV01200C HANDLE LEVER AB2 HR1200C COUGAR P02-NOVHR01200CLHL BEARING LEVER HANDLE NOV HR1200C L/HAND P22-BPLALLHR01200 BASE PLATE ALLOY HR1200 COUGAR P02-NOVHR01200CLH...
  • Page 20 ITEM PART NUMBER DESCRIPTION P22-HSGHR1200A HOUSING ALLOY HR1200 COUGAR SG/SC K06-SFTHR1200A SHAFT ASSEMBLY HR1200 COUGAR SG/SC P07-CLNBRZHR01200C CLUTCH NUT BRONZE HR1200 COUGAR 3 PRONG P08-CNEBRZHR01200CD 'D' CONE BRONZE HR1200C COUGAR P11-HANAB2LEV01200C HANDLE LEVER AB2 HR1200C COUGAR P02-NOVHR01200CLH BEARING LEVER HANDLE NOV HR1200C COUGAR P22-BPLALLHR01200 BASE PLATE ALLOY HR1200 COUGAR P02-NOVHR01200CCS...
  • Page 21 QTY PART NUMBER DESCRIPTION P22-HSGHR1200A HOUSING ALLOY HR1200 COUGAR SG/SC K06-SFTHR1200H SHAFT ASSEMBLY HR1200 COUG SINGLE GYP P07-CLNBRZHR01200C CLUTCH NUT BRONZE HR1200 COUGAR 3 PRONG P08-CNEBRZHR01200CD 'D' CONE BRONZE HR1200C COUGAR P11-HANAB2LEV01200C HANDLE LEVER AB2 HR1200C COUGAR P02-NOVHR01200CLH BEARING LEVER HANDLE NOV HR1200C COUGAR P22-BPLALLHR01200 BASE PLATE ALLOY HR1200 COUGAR P02-NOVHR01200CCS...
  • Page 23 WINDLASS SERIAL NUMBER © 2005 Muir Engineering Pty. Ltd. Muir reserves the right to alter specifications without notice. All rights reserved. While all due care and attention has been taken in the preparation of this manual no responsibility shall be taken for errors or omissions.

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