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INSTALLATION, OPERATION & MAINTENANCE
X
WARNING!
DO NOT PRESSURE TEST
RISK OF SERIOUS INJURY
Technical Support
tech-support@endurainterceptor.com
As a plumbing appurtenance your Endura® grease interceptor MUST
be isolated from the drainage system in the event that final drain
testing or other system pressure testing is required. DO NOT under
any circumstances subject your interceptor to pressure test (Air,
Water or Otherwise). This action will result in damage to the unit,
invalidate your warranty and could cause serious bodily injury.
Canada
Tel: (705) 726-3361
1-800-461-1771
Fax: (705) 726-2186
Manual 40100-32
05/17
U.S.A
Tel: (303) 373-1918
1-888-461-5307
Fax: (303) 373-1923
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Summary of Contents for Endura XL100
- Page 1 Manual 40100-32 05/17 INSTALLATION, OPERATION & MAINTENANCE As a plumbing appurtenance your Endura® grease interceptor MUST WARNING! be isolated from the drainage system in the event that final drain testing or other system pressure testing is required. DO NOT under any circumstances subject your interceptor to pressure test (Air, Water or Otherwise).
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Page 2: Features Overview
The Endura® XL grease interceptor and it associated products are the latest addition to the proven line of Endura® Grease Management products. We have spent many thousands of hours in the development of Endura® XL, our aim being simple – to produce the industry’s best Hydromechanical Grease Interceptor. -
Page 3: Table Of Contents
Table of Contents Page Page Features Overview Installer Checklist Glossary Operation Quick Start Installation Guide Maintenance Technical Information Pumper Checklist Installation Specifications Trouble Shooting Installation Frequently Asked Questions Installation - Flow Controls Warranty Remote Pump (optional) Registration Card Glossary of Terms 25% Rule: The rule of thumb, sometimes mandated by jurisdiction, used to determine frequency of pump... -
Page 4: Quick Start Installation Guide
When full the weight of the tank is significant (XL75 Approx. 1300lbs [590kg]), Cleanout Cleanout XL100 Approx. 2150lbs [975kg]) External Flow Control For suspended application engineering service by a qualified engineer will be necessary. - Page 5 Quick Start Guide Concrete slab Fill with water to static level 5. Fill tank Fill tank with water to static water level. This provides stability Native soil and crush resistance during backfilling. Check connections made WARNING! for any leaks. DO NOT Continue fill of PRESSURE TEST.
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Page 6: Technical Information
Endura® XL Tank Components Access Covers Item # Description Qty Part # Endura® XL 75gpm tank 4” Spigot connections with S Rated Lids 4075A04 Traffic Rated CSA B481.0 Type ‘S’ Endura® XL 75gpm tank 4” Spigot connections with M Rated Lids 4075A04M Endura®... - Page 7 3 Part Master Format Specs visit www.arcat.com SPECS Search keyword “endura” Sample specification clause. Contractor shall install a Endura® XL Hydromechanical Grease Interceptor (HGI), Part No. 40100A04 , 40100A04M 4075A04 , 4075A04M (See page 6 table), and rated to 100GPM...
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Page 8: Installation Specifications
Installation Specifications - 8 -... - Page 9 Installation Specifications - 9 -...
- Page 10 Installation Specifications - 10 -...
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Page 11: Installation
Authority Having Jurisdiction (AHJ). Scope of Application: Endura® XL Grease Interceptors are designed for application in the efficient and effective separation and retention of non- petroleum Fats, Oil and Grease as a by-product of commercial foodservice activities. The Endura® XL interceptor models are approved and intended only for use in the specified application and shall not be installed in any manor or application except as tested and rated. -
Page 12: Installation - Flow Controls
Installation - Flow Controls Flow Controls Depending on preference or requirement Endura® XL can be operated with an internal or external flow control. All models are supplied with an internal flow control. Internal Flow Control: The internal flow control is located inside the dynamic inlet baffle, affixed to the downstream part that moves forward when the baffle is opened. -
Page 13: Remote Pump (Optional)
Remote pump outlet 3. Now measure from the end of the pipe to the following optional length depending if you are installing an XL75 or XL100 locations respectively. For XL75 pipe length 36”; For XL100 pipe length 44” (Fig A) 4. -
Page 14: Installer Checklist
__________________________________________________________________ Installer Contact (Tel) _________________________________ Completed on (Date) _________________________________ Model Installed: q Endura® XL100 (40100A04 (T) / 100GPM) q Endura® XL75 (4075A04 (T) / 75GPM) Installation Format: q On-Floor q In Floor - Inside Building q Floor Below (eg. basement) -
Page 15: Operation
IMPORTANT: The key to effective and trouble free operation of your Endura® XL interceptor is regular and effective maintenance. You should consider your facility to be in partnership with the local authorities, providing an effective means of FOG management that is mandated to protect your business, your community and the environment. -
Page 16: Maintenance
Regular Removal of Fat, Oil and Grease: Due to the capacity of your Endura® XL Grease Interceptor it is necessary to have a licensed and locally approved service provider manage the regular removal, cleaning and disposal of the Fats, Oil and Grease that is captured in your interceptor. - Page 17 This ensures all solids, grease and water (Internal Flow Control where used): are removed allowing visual inspection and removal of any The Dynamic Inlet Baffle is a unique element of Endura® XL residue. allowing access to the internal surfaces for maintenance, Any residue is best removed with a hot water source rinsing inspection and cleaning.
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Page 18: Pumper Checklist
Pumper Checklist Pumper Checklist: Interceptor Operating at: __________________________________________ (Enter Facility Name) Address: __________________________________________ __________________________________________ __________________________________________ Serviced By (Name): _______________________________ Company: __________________________________________________________ Company Contact (Tel): _______________________________ About this Pump-Out: Service Date: _______________________________ Format: q Remote Pump q Full Access (Covers Removed) Last Full Access Pump? ______________________________ Note: At a minimum of every 3rd remote pump or twice annually (whichever is sooner) full access cleaning and inspection is required. -
Page 19: Trouble Shooting
Trouble Shooting Need Technical Support? Trouble Shooting Canada U.S.A. 1-800-461-1771 1-888-461-5307 Email: tech-support@endurainterceptor.com Troubleshooting Symptoms Cause Corrective Actions Strong pungent odour. • Cover not replaced and/or properly secured • Secure cover fully - check that there is no dirt/debris in the threaded insert •... -
Page 20: Frequently Asked Questions
Sizing by Flow Rate It is reccomended that HGI’s such as Endura® interceptors are sized by flow rate. The use of a flow control with a Hydromechanical Grease Interceptor is considered mandatory. Without a properly sized flow control, the discharge rate through into the interceptor may exceed the design rating of the unit, causing lower efficiencies and increase the risk of grease, passing into the downstream system. - Page 21 Frequently Asked Questions Sizing by Capacity Capacity: Based on the volume of wastewater discharge (gallons) into the interceptor expressed as discharge fixture units (DFU’s). DFU’s are identified in the currently published issue of Uniform Plumbing Code Ch.7 based on occupancy or use. International Plumbing Code (IPC) also references/uses DFU’s Example: Commercial sink with food waste with 1-1/2”...
- Page 22 150 gallons of grease capacity before cleaning is “required”. On average this translates to approximately 8-10 weeks on average. Now compare this to an XL100 HGI. Based on the independent third party testing to determine qualified performance & efficiency, the Endura® XL100 has a significantly smaller 257gallon total capacity, but a qualified efficiency exceeding 98%.
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Page 23: Warranty
Is this true? Yes it is, however Endura® XL is specifically designed to address this challenge. If you look at XL tanks from the end you will see that the top is narrower than the bottom and that there are along the sides corrugations that are closed toward the bottom of their profile. This profile is the reverse of an ice cube sitting in a freezer tray. -
Page 24: Registration Card
Important: Limited Lifetime Warranty Registration Card Congratulations on your purchase of the Endura® XL Grease Interceptor. This product is supplied with a Limited Lifetime warranty (see page 23), valid only when this warranty card is filled out and returned to the manufacturer.
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