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INSTALLATION, OPERATION & MAINTENANCE
WARNING!
DO NOT PRESSURE TEST RISK OF
SERIOUS INJURY
As a plumbing appurtenance your Endura® grease
interceptor MUST be isolated from the drainage system in
the event that final drain testing or other system pressure
testing is required. DO NOT under any circumstances
subject your interceptor to pressure test (Air, Water
or Otherwise). This action will result in damage to
the unit, invalidate your warranty and could cause
serious bodily injury.
Technical Support: tech-support@endurainterceptor.com
*
PDI G-101, ASME A112.14.3 TYPE A, AND NSF ES 15741
APPLICABLE TO XL75 AND XL100 GPM MODELS ONLY
*
*
*
ASME A112.14.3 (TYPE A
& TYPE C)
& CSA B481.1
WARNING – SAFETY FIRST!
GREASE INTERCEPTORS ARE HAZARDOUS
ENVIRONMENTS AND MUST NEVER BE LEFT UNCOVERED
AND UNATTENDED, EVEN DURING MAINTENANCE.
• All access covers MUST be fully and completely secured
• All required bolts MUST at all times be in place and well tightened
• Missing bolts MUST be reported to management and replaced immediately
•
Covers MUST meet the required load rating for the application (see the
Technical Information section)
•
Do NOT use alternate covers
Canada
1-800-461-1771
Manual 40100-32
U.S.A
1-888-461-5307
12/20
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Summary of Contents for Endura XL100
- Page 1 • Do NOT use alternate covers serious bodily injury. Technical Support: tech-support@endurainterceptor.com Canada U.S.A PDI G-101, ASME A112.14.3 TYPE A, AND NSF ES 15741 1-800-461-1771 1-888-461-5307 APPLICABLE TO XL75 AND XL100 GPM MODELS ONLY...
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Page 2: Features Overview
The Endura® XL grease interceptor and it associated products are the latest addition to the proven line of Endura® Grease Management products. We have spent many thousands of hours in the development of Endura® XL, our aim being simple – to produce the industry’s best Hydromechanical Grease Interceptor. -
Page 3: Table Of Contents
Table of Contents Page Page Features Overview Installer Checklist Glossary Operation Quick Start Installation Guide Maintenance Technical Information Pumper Checklist Installation Specifications Trouble Shooting Installation Frequently Asked Questions Installation - Flow Controls Warranty Remote Pump (optional) Registration Card Glossary of Terms 25% Rule: The rule of thumb, sometimes mandated by jurisdiction, used to determine frequency of pump... -
Page 4: Quick Start Installation Guide
Remove all packaging including the skid. Locate the interceptor so as to allow for accessibility and inspections surface ensuring tank is equally supported. XL100/ XL150 Approx. 2150lbs [975kg]) A minimum safety factor of 2 shall be applied in calculation/design. SIDE - 3. - Page 5 Quick Start Guide Fill with water to static level 5. Fill tank Fill tank with water to static water level. This provides stability and crush resistance during backfilling. Check connections made WARNING! for any leaks. DO NOT PRESSURE TEST. For inspection testing DO NOT PRESSURE the tank. Plug RISK OF SERIOUS lines inside interceptor to test upstream and downstream INJURY.
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Page 6: Technical Information
Endura® XL Tank Components Item # Description Qty Part # Endura XL 75 gpm tank 4” Spigot connections with S Rated Lids 4075A04 Endura XL 75 gpm tank 4” Spigot connections with M Rated Lids 4075A04M Endura XL 75 gpm tank 4” Threaded connections with S Rated Lids... - Page 7 For full CAD, BIM Models ® and 3 Part Master Format Specs visit www.arcat.com SPECS Search keyword “endura” ❑ ❑ ❑ Contractor shall install a Endura® XL Hydromechanical Grease Interceptor (HGI), Part No. 40150A04 40150A04M 40100A04 ❑ ❑ ❑ ❑ ❑...
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Page 8: Installation Specifications
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Page 11: Installation
• Do NOT use alternate covers Scope of Application: petroleum Fats, Oil and Grease as a by-product of commercial foodservice activities. The Endura® XL interceptor models are tested and rated. Accessibility: Installations shall be made in such a manner that full access for maintenance and cleaning is maintained once the interceptor is commissioned. -
Page 12: Installation - Flow Controls
Installation - Flow Controls Flow Controls Depending on preference or requirement Endura® XL can be operated with an internal Internal Flow Control: Flow Inlet control of the hydromechanical grease Flow plate control interceptor and its function. seal External Flow Control: External Flow Control. -
Page 13: Remote Pump (Optional)
3. Now measure from the end of the pipe to the following optional length depending if you are installing an XL75 or XL100 / locations XL150 respectively. For XL75 pipe length 36”; For XL100 / XL150 pipe length 44” (Fig A) 4. -
Page 14: Installer Checklist
Installer Handover Checklist The following checklist completed by your installer provides key information regarding your Endura® XL grease interceptor and the way it has been installed. If it is not completed contact your installer and complete with them by phone or other appropriate means. -
Page 15: Operation
IMPORTANT: Food Solids and Debris: Endura® XL is designed to manage up to 15% of its volume for solids management. Remember however that your grease interceptor is an engineered system that is not designed to Solids accommodate large amounts of solid material. -
Page 16: Maintenance
Regular Removal of Fat, Oil and Grease: Due to the capacity of your Endura® XL Grease Interceptor it is necessary to have a licensed and locally approved service provider manage the regular removal, cleaning and disposal of the Fats, Oil and Grease that is captured in your interceptor. - Page 17 This ensures all solids, grease and water (Internal Flow Control where used): are removed allowing visual inspection and removal of any The Dynamic Inlet Baffle is a unique element of Endura® XL residue. allowing access to the internal surfaces for maintenance, Any residue is best removed with a hot water source rinsing inspection and cleaning.
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Page 18: Pumper Checklist
Pumper Checklist Pumper Checklist: Interceptor Operating at: __________________________________________ (Enter Facility Name) Address: __________________________________________ __________________________________________ __________________________________________ Serviced By (Name): _______________________________ Company: __________________________________________________________ Company Contact (Tel): _______________________________ About this Pump-Out: Service Date: _______________________________ ❑ Remote Pump ❑ Full Access (Covers Removed) Format: Last Full Access Pump? ______________________________ Note: At a minimum of every 3rd remote pump or twice annually (whichever is sooner) full access cleaning and inspection is required. -
Page 19: Trouble Shooting
Trouble Shooting Need Technical Support? Canada U.S.A. Trouble Shooting 1-800-461-1771 1-888-461-5307 Email: tech-support@endurainterceptor.com Troubleshooting Symptoms Cause Corrective Actions Strong pungent odour. • Cover not replaced and/or properly secured • Secure cover fully - check that there is no dirt/debris in the threaded insert •... -
Page 20: Frequently Asked Questions
Size of interceptor Size of interceptor For additional Sizing Tools and Diameter Flow Rate 1-minute drain 2-minute drain period (gpm) period (gpm) (gpm) Maintenance Interval Optimization, 2-inch use our Endura® Calculator online or 3-inch email: tech-support@endurainterceptor.com 4-inch - 20 -... - Page 21 Frequently Asked Questions Sizing by Capacity Capacity: International Plumbing Code (IPC) also references/uses DFU’s Example: Commercial sink with food waste with 1-1/2” trap, plus mop sink and special purpose sink 2” trap. 3+3+3=9 (DFU) Referencing table below 9 DFU will require 750 gallon min. interceptor volume. Floor Drains &...
- Page 22 150 gallons of grease capacity before cleaning is “required”. On average this translates to approximately 8-10 weeks on average. Now compare this to an XL100 HGI. Based on the independent third party testing to determine qualified performance & efficiency, the Endura® XL100 has a significantly smaller 257gallon total capacity, but a qualified efficiency exceeding 98%.
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Page 23: Warranty
Effective March 1, 2020, anplas Industries Ltd. (“Manufacturer”) guarantees to the original purchaser (“Purchaser”) or to a subsequent owner of the Endura Grease Management Products manufactured by the Manufacturer (“Products”) that and that are defective in materials or workmanship, subject to the limitations detailed herein. -
Page 24: Registration Card
Warranty Important: Limited Lifetime Warranty Registration Card Congratulations on your purchase of the Endura® XL Grease Interceptor. This product is supplied with a the manufacturer. Online warranty registration at www.EnduraWarranty.com • Client/Installation Location • Size of Grease Interceptor installed? ❑...
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