YORKVILLE PS12P Service Manual
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YORKVILLE PS12P Service Manual

Paraline powered speaker enclosure
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WORLD HEADQUARTERS
CANADA
U.S.A.
Yorkville Sound Limited
Yorkville Sound Inc.
550 Granite Court
4625 Witmer Industrial Estate
Pickering, Ontario
Niagara Falls, New York
L1W 3Y8 CANADA
14305, USA
Voice: 905-837-8481
Voice: 716-297-2920
Fax: 905-837-8746
Fax: 716-297-3689
SERVICE MANUAL
PS10P, PS12P & PS15P
SMT Disclaimer
Due to the complex nature of the use of SMT installed components
in Yorkville equipment, we highly caution all service technicians in
attempting to repair or replace SMT factory installed components.
Many of these components may be glued prior to initial soldering.
Replacing SMT components requires expensive
specialized de-soldering equipment and training.
Yorkville Sound will repair and replace defective SMT components
to ensure proper quality assurance and installation is maintained.
Manual-Service-PS10P-PS12P-PS15P-00-1v6

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Summary of Contents for YORKVILLE PS12P

  • Page 1 Due to the complex nature of the use of SMT installed components 550 Granite Court 4625 Witmer Industrial Estate in Yorkville equipment, we highly caution all service technicians in Pickering, Ontario Niagara Falls, New York attempting to repair or replace SMT factory installed components.
  • Page 2 IM PORTAN T S A F E TY I NS TRU C TI ONS This lightning flash with arrowhead symbol, within The exclamation point within an equilatereal triangle is intended to alert the an equilateral triangle, is intended to alert the user to the presence of user to the presence of important operating and maintenance (servicing) uninsulated “dangerous voltage”...
  • Page 3 Z1479 YORKVILLE LOGO 1.23 X 1.23 LEXAN 8118 PS10P SKID PAD 1/2"X 1 1/4"X 5 7/8" 8119 PS12P SKID PAD 1/2"X 1 1/4"X 6 3/4" 8120 PS15P SKID PAD 1/2"X 1 1/4"X 9 1/2" 8116 RUBBER FOOT 0.750"X2.500 PS SERIES 8117 RUBBER FOOT 0.620"X1.500"...
  • Page 4 8483 ADAPTOR,SPEAKER STAND,METAL,BLACK 7877 __2U2 100V 20%CAP 1812 SMT X7R 8165 MMBTA92 SOT-23 SMT 10010 CAST HANDLE PS10P/PS12P/PS15P 7735 __4U7 50V 10%CAP 1210 SMT CER 7806 MMBF4391LT1 NCH JFET SOT-23 SMT T&R 7393 _8R 30W 1.00" DRIVER 8088 _10U 16V 10%CAP...
  • Page 5 PS12P Parts List 7/4/2018 YS # Description Qty. YS # Description Qty. YS # Description Qty. 6545 __1N 250V 20%CAP BLK 'Y' 10MM AC 7631 W100 2K21 1% 0805 SMT RES 7914 MMBZ5231B 5V1 0W35 5% SMT ZEN 5840 _22N 400V 10%CAP BLK RAD POLY FLM...
  • Page 6 1206 SMT RES 8483 ADAPTOR,SPEAKER STAND,METAL,BLACK 7877 __2U2 100V 20%CAP 1812 SMT X7R 7623 W125 1M50 1% 0805 SMT RES 10010 CAST HANDLE PS10P/PS12P/PS15P 7735 __4U7 50V 10%CAP 1210 SMT CER 8165 MMBTA92 SOT-23 SMT 7393 _8R 30W 1.00" DRIVER 8088...

  • Page 7: N 400V 5%Cap Blk Rad Poly Flm

    M1519 PG1 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description YS # Description YS # Description AI-ASS M1519-59 PS10PCE ASSY PCB 7697 _22U 16V 5%CAP 5X5.5 SMT ELC C236 7734 __1U0 50V 10%CAP 1206 SMT CER 6672 __64UH CHOKE 68T20AWG/T157-2 PCBMNT 7670...

  • Page 8: Lm393D Dual Comparator Smt So-8

    M1519 PG2 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description R147 7621 W100 1K0 1% 0805 SMT RES R233 7626 W100 100K0 1% 0805 SMT RES 7949 ZXGD3002E6 GATE DRVR 9A SMT SOT326 R148 8153 W125 5K36 1% 0805 SMT RES R234...

  • Page 9: N3 25V 5%Cap 0805 Smt Npo

    M1520-pg1 Parts Reference List 5/18/2016 YS # Description YS # Description YS # Description 7737 _10N 50V 10%CAP 0805 SMT X7R 7741 __2N2 50V 10%CAP 0805 SMT X7R 8109 BAV21WS 200V 0A2 SOD323 SMT 7878 __1U 25V 20%CAP 1206 SMT X7R 5979 100N 50V 5%CAP 0805 SMT X7R...

  • Page 10: W125 1K62 1% 0805 Smt Res

    M1520-pg2 Parts Reference List 5/18/2016 YS # Description YS # Description YS # Description R208 7665 MMBT4401 SOT-23 SMT 8012 1W00 4R7 5% 2512 SMT RES 8156 W750 7R5 5% 2010 SMT RES R209 8136 LM2991SX NEG ADJ REG SMT TO263-5 7864 W125 100K 0805 SMT RES...

  • Page 11: P 100V 5%Cap 0805 Smt Npo

    M1521 PG1 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description 7737 _10N 50V 10%CAP 0805 SMT X7R 7741 __2N2 50V 10%CAP 0805 SMT X7R 8109 BAV21WS 200V 0A2 SOD323 SMT 7878 __1U 25V 20%CAP 1206 SMT X7R 7613 100N 25V 10%CAP 0805 SMT X7R...

  • Page 12: Lnk306G Offline Switch Smt Smd8B

    M1521 PG2 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description 6972 IRFB4227PBF TO220 NCH MFET 8157 1W00 47K 2512 SMT RES R205 7852 W250 10R 1206 SMT RES 7665 MMBT4401 SOT-23 SMT 7651 W250 1M0 1% 1206 SMT RES R206 7852...

  • Page 13: W125 348R0 1% 0805 Smt Res

    M1522 PG1 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description YS # Description YS # Description 7737 _10N 50V 10%CAP 0805 SMT X7R 7734 __1U0 50V 10%CAP 1206 SMT CER C237 7601 220N 50V 10%CAP 1206 SMT X7R 8108 120UH...
  • Page 14 M1522 PG2 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description R148 8153 W125 5K36 1% 0805 SMT RES R234 7626 W100 100K0 1% 0805 SMT RES 7884 IRS20957S DIG AUDIO DRVR SMT SOIC R149 8131 W500 10R 1210 SMT RES R235...

  • Page 15: W100 4K99 1% 0805 Smt Res

    M1523 Parts Reference List 5/17/2016 YS # Description YS # Description YS # Description YS # Description YS # Description 7871 470P 50V 5%CAP 0603 SMT NPO 7750 CDSF4148 75V 0A15 1005 SMT 7624 W100 100R 0805 SMT RES 7871 470P 50V 5%CAP 0603 SMT NPO 7893...

  • Page 16: W125 3K32 1% 0805 Smt Res

    M1525 Parts Reference List 5/17/2016 YS # Description YS # Description YS # Description YS # Description YS # Description C100 R135 7875 100N 100V 10%CAP 1206 SMT X7R 7962 MBRS140 40V 1A 1W5 SCH SMT 7853 W250 100R 1206 SMT RES 7679 W100 4K99 1% 0805 SMT RES...

  • Page 17: U7 50V 10%Cap 1210 Smt Cer

    M1527 PG1 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description YS # Description YS # Description 7737 _10N 50V 10%CAP 0805 SMT X7R 7741 __2N2 50V 10%CAP 0805 SMT X7R C209 6545 __1N 250V 20%CAP BLK 'Y' 10MM AC D220 6843 MUR1620CTRG 200V 16A DIODE DUAL CA...
  • Page 18 M1527 PG 2 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description R109 7637 W125 3K32 1% 0805 SMT RES R191 8137 W125 1K62 1% 0805 SMT RES R275 7633 W100 2K74 1% 0805 SMT RES R110 7637 W125 3K32 1%...

  • Page 19: N 50V 10%Cap 0805 Smt X7R

    M1528 PG1 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description YS # Description YS # Description 7737 _10N 50V 10%CAP 0805 SMT X7R 7741 __2N2 50V 10%CAP 0805 SMT X7R C209 6545 __1N 250V 20%CAP BLK 'Y' 10MM AC D220 6843 MUR1620CTRG 200V 16A DIODE DUAL CA...
  • Page 20 M1528 PG2 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description R109 7637 W125 3K32 1% 0805 SMT RES R191 8137 W125 1K62 1% 0805 SMT RES R275 7633 W100 2K74 1% 0805 SMT RES R110 7637 W125 3K32 1% 0805 SMT RES...
  • Page 21 M1529 Parts Reference List 7/4/2018 YS # Description YS # Description YS # Description 7871 470P 50V 5%CAP 0603 SMT NPO 7750 CDSF4148 75V 0A15 1005 SMT 7708 W100 200R 0805 SMT RES 7871 470P 50V 5%CAP 0603 SMT NPO 7750 CDSF4148 75V 0A15 1005 SMT 7625...
  • Page 22 VBULKPS W100 +15VPS 12K1 ES1H 0603 DO-214AC D206 VBULK C220 100N VBULKPS 1K62 R263 R158 1206 R194 R195 0805 +14V L219 0805 The parts enclosed in the Dashed W250 W250 1206 U202 0805 +15VPS SOD323F 100K 100K lines are critical safety components C123 1206 1206...
  • Page 23 +77V WOOFER+1 DO-214AB R262 W100 W125 W125 W125 1W00 64UH 5K36 45K3 45K3 0805 6672 0805 0805 0805 0805 2512 Q10A 0805 0805 WOOFER 100R FOD814 0805 250V DO-214AB 0805 680N +12VW W125 0805 0805 Rad Poly 690x420 348R0 -77V 0805 8107 AGND...
  • Page 24 FOR PS10P ALL COMPONENTS ENCLOSED ARE DNS +12VW +12VW +77V +77V BI AMP WOOFER BI AMP WOOFER -12VW -12VW 0805 0805 LM13700MX LM13700MX W100 W100 9K09 9K09 DO-214AB DO-214AB 0805 0805 OUTPUT+1 OUTPUT+1 C103 C103 R264 R264 R170 R170 AGND AGND -12VW -12VW...
  • Page 25 +77V U12B MC33079D 7668 HORN+ DO-214AB R200 0805 W125 W125 W125 W125 1W00 64UH 249R0 10K00 30K0 30K0 6672 0805 W125 W125 SO14 0805 0805 0805 0805 2512 1K21 1K21 0805 0805 0805 0805 0805 HORN MMBF4391LT1 DO-214AB 7806 SOT-23 -77V W100 250V...
  • Page 26 +86.3V +77V R167 W100 R162 8165 20K5 +59V..+61V 0805 SOT-23 1206 MMBTA92 1206 R168 100R 0805 MJD243T4G C112 DPAK3 C110 7844 +59V BST 2 R169 120UH TP23 8108 3K32 1210 C153 0805 C130 TP14 0805 -16V LM5008A 270P R145 +16V C106 562K 6666...
  • Page 27 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS FUNCTION POT# KNOB# 19-JAN-2018 RELEASED FOR PRODUCTION 10-MAY-2018 9222 CHANGE R275 VALUE FROM 2K74 (#7633) TO 8K66 (#8321) DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER#...
  • Page 28 Score R177 R118 5840 100K 100K R211 C232 R207 400V 10K00 R176 C216 10K00 8107 R272 120uH Q207 150N FOD814 10K00 5972 R257 R227 6619 680N R160 6975 6975 IRFP4227 IRFP4227 IRFP4227 100N IRFP4227 400V 5827 100K0 SPW35N60CFD 6972 6972 SPW35N60CFD 6772 C230...
  • Page 29 SCOPE +340V TP22 R292 470N 100K 562K 100K C123 R293 LM5008A C124 C111 C113 100P R150 100P 274K 10K00 02E6 02E6 TP10 R134 100N D32 R34 SCOPE 12V0 C50 C52 200V 3K32 10R0 499R R141 R154 R149 499R 3K32 R153 R156 2K32 IRS20957S...
  • Page 30 PCB PRE-ASSEMBLY DOCUMENTATION USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE FOR YS PN 6622 USE NYLON SPACER PN 8607 APPLY 1" WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 DO NOT GET SILICONE ON PINS SILICONE APPLIED TO 4 PLACES ON L204 Assembly Documentation...
  • Page 31 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES PIC. 1 PIC. 2 1. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 2. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED. 3.
  • Page 32 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS FUNCTION POT# KNOB# 19-JAN-2018 RELEASED FOR PRODUCTION 10-MAY-2018 9222 CHANGE R275 VALUE FROM 2K74 (#7633) TO 8K66 (#8321) DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER#...
  • Page 33 Q10:A FOD814 +77V W250 AUDIO-IN 0805 8107 1/8W 0.1W 1/8W 1W00 100R 7K50 1206 0805 0805 0805 2512 0805 6620 100V 0805 0805 64UH W2:C TL071CDR 0805 AGND 10V0 AGND 1/8W 348R0 WOOFER 0805 AGND 680N 200V 200V BAV21 BAV21 160V 10V0 -77V...
  • Page 34 +77V 0805 1/8W 0.1W 1/8W 1W00 7K50 0805 0805 0805 2512 6620 100V +5V1 0805 64UH 0805 TL071CDR 0805 AGND1 1/8W BI AMP WOOFER 100P 200V 348R0 AGND1 0805 680N AGND1 BAV21 200V 0805 +5V1 BAV21 160V -77V 7993 200V 0805 WRSYNC W125...
  • Page 35 +77V 0805 1/8W W125 1/8W 1W00 249R0 10K00 47K5 0805 0805 0805 2512 +5V2 100V 0805 TL071CDR 64UH 4 W2:A 0805 0805 AGND2 6620 1/8W 200V 301R HORN AGND2 0805 680N AGND2 BAV21 200V BAV21 +5V2 160V 7993 -77V 200V -5V2 100P 0805...
  • Page 36 VBULKPS R214 +15VPS Q207:B W250 VBULKPS 6975 1206 R201 Q206:B W250 NET00057PS MURA240T3 R204 6975 +15VPS 1206 W250 R277 D204 1206 R271 1206 4K99 R212 0805 0805 W250 D226 BPGNDPS Q201 1206 C211 L204:C 1206 100N R211 3021 1U C236 8127 220N C244...
  • Page 37 M1520 PS 12P/15P SCORE SCORE M1520 M1520 PS12P/15P CAUTION: SEE PICS 1-3 (IN DOCUMENTATION) TO APPLY INSULATOR YS#Z1494 TO T1 AND USE ONE #8629 SPACER FOR BOTH SURGISTOR ADD SPACERS TO XSTR AND BRIDGE LEGS BEND EXCESS FLAP SO IT SITS VERTICALLY MAKE SURE RTV COVERS NO MORE BETWEEN C216 AND T1 AS SHOWN.
  • Page 38 C239 7987 100N 200V TL071CDR 100N UCC25600 10R0 7K50 100N 200V TLV3201 10K00 1K800 200V 4K02 249R0 1K50 200V MURA240T3 Yorkville D209 200V R243 2013 D226 C114 8101 120uH 8101 120uH 8101 120uH 348R0 R100 C112 2K32 C111 MURA240T3 100N...
  • Page 39 SEE LAYOUT DIAGRAM M1520 V04 PS12P/PS15P PRODUCTION NOTES PIC. 1 1. IMPORTANT: PIZZA CUTTER MUST BE USED TO SEPARATE THE PCB FROM THE PANEL. 2. USE SMALL NYLON CABLE TIE YS# 3810 TO SECURE L3, L5, AND L6 TO THE PCB.
  • Page 40 PICTURE FOR NOTE 10. BOARDS PLACED UPSIDE DOWN ON RACK AFTER WAVE SOLDERING DESIGN HISTORY AND XSTR PINOUT INFORMATION M1520 PCB HISTORY XSTR PIN-OUT MODEL(S):- PS12P AND PS15P 35N60CFD DATE VER# DESCRIPTION OF CHANGE IRFB4227 10 SEP 2013 RELEASED FOR PRODUCTION...
  • Page 41 Q10:A FOD814 +77V W250 AUDIO-IN 0805 8107 1/8W 0.1W 1/8W 1W00 100R 7K50 1206 0805 0805 0805 2512 0805 6620 100V 0805 0805 64UH W2:C TL071CDR 0805 AGND 10V0 AGND 1/8W 348R0 WOOFER AGND 680N 200V 200V 160V 10V0 -77V 200V WOOFER-1 2W00...
  • Page 42 +77V 0805 1/8W 0.1W 1/8W 1W00 7K50 0805 0805 0805 2512 6620 100V +5V1 0805 64UH 0805 TL071CDR 0805 AGND1 1/8W BI AMP WOOFER 100P 200V 348R0 AGND1 680N AGND1 200V 0805 +5V1 160V -77V 7993 200V 0805 WRSYNC W125 10K00 0805 GROUND LINK...
  • Page 43 +77V 0805 1/8W W125 1/8W 1W00 249R0 10K00 47K5 0805 0805 0805 2512 +5V2 100V 0805 TL071CDR 64UH 4 W2:A 0805 0805 AGND2 6620 1/8W 200V 301R HORN AGND2 0805 680N AGND2 200V +5V2 160V 7993 -77V 200V -5V2 100P 0805 HORN- 0805...
  • Page 44 VBULKPS R214 +15VPS Q207:B W250 VBULKPS 6975 1206 R201 Q206:B W250 NET00057PS MURA240T3 R204 6975 +15VPS 1206 W250 R277 D204 1206 R271 1206 4K99 R212 0805 0805 W250 D226 BPGNDPS Q201 1206 C211 L204:C 1206 100N R211 3021 1U C236 8127 220N C244...
  • Page 45 3021 330U 6545 5666 15uH 400V 2000V 400V 330U 5516 64UH 6620 L203 SEE NOTE 10 4019 C232 L205 Yorkville 4700U 2014 100V C208 5910 150N 250V INPUT FLTR 5827 4169 1000U 5635 R T V 400W 250V 1226 6633...
  • Page 46 C239 100N 200V TL071CDR 100N UCC25600 10R0 7K50 100N TLV3201 200V 10K00 1K800 200V 4K02 249R0 1K50 200V MURA240T3 D209 Yorkville 200V 2014 R243 D226 C114 8101 120uH 8101 120uH 8101 120uH 348R0 R100 2K32 C112 C111 MURA240T3 100N 150P...
  • Page 47 SEE LAYOUT DIAGRAM M1521 PS12PCE/15PCE PRODUCTION NOTES PIC. 1 1. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 2. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED. 3.
  • Page 48 PICTURE FOR NOTE 10. BOARDS PLACED UPSIDE DOWN ON RACK AFTER WAVE SOLDERING DESIGN HISTORY AND XSTR PINOUT INFORMATION XSTR PIN-OUT M1521.PCB_DATABASE_HISTORY MODEL(S):- M1521 35N60CFD DATE VER# DESCRIPTION OF CHANGE IRFB4227 14-NOV-2014 First Release TO-220 TO-247AC...
  • Page 49 VBULKPS W100 +15VPS 12K1 ES1H 0603 DO-214AC D206 C220 100N VBULKPS 1K62 R263 R158 1206 R194 R195 0805 +14V L219 0805 W250 W250 U202 The parts enclosed in the Dashed 1206 0805 +15VPS 100K 100K SOD323F lines are critical safety components C123 1206 1206...
  • Page 50 +77V WOOFER+1 DO-214AB R262 W100 W125 W125 W125 1W00 64UH 5K36 45K3 45K3 6672 0805 0805 0805 0805 0805 2512 Q10A 0805 0805 WOOFER 100R 0805 250V FOD814 DO-214AB 0805 680N +12VW W125 0805 0805 Rad Poly 690x420 348R0 -77V 0805 8107 AGND...
  • Page 51 FOR PS10P ALL COMPONENTS ENCLOSED ARE DNS +12VW +77V -12VW BI AMP WOOFER 0805 LM13700MX W100 9K09 DO-214AB 0805 OUTPUT+1 C103 R264 R170 AGND -12VW W125 W125 1W00 WOOFER-1 W100 64UH 100V 34K0 45K3 45K3 2K21 6672 0603 0805 0805 0805 2512 0805...
  • Page 52 +77V U12B MC33079D 7668 HORN+ DO-214AB R200 0805 W125 W125 W125 W125 1W00 64UH 249R0 10K00 30K0 30K0 6672 0805 SO14 W125 W125 0805 0805 0805 0805 2512 1K21 1K21 0805 0805 0805 0805 0805 DO-214AB MMBF4391LT1 HORN 7806 SOT-23 -77V W100 250V...
  • Page 53 +86.3V +77V R167 W100 R162 8165 20K5 +59V..+61V 0805 SOT-23 1206 MMBTA92 1206 R168 100R 0805 MJD243T4G C112 DPAK3 C110 7844 +59V BST 2 R169 120UH TP23 8108 3K32 1210 C153 C130 0805 TP14 0805 -16V LM5008A 270P R145 C106 +16V 6666 562K...
  • Page 54 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 12-DEC-2016 V01P0 PROTOTYPE FUNCTION POT# KNOB# 19-JUN-2017 RELEASED FOR PRODUCTION 11-JUL-2017 REVISED NOTES FOR PRE-ASSEMBLY FOR PRE-SOLDERING LARGE COILS REVISED NOTES FOR ADDING RTV POST-WAVE TO L204 DATE VER# DESCRIPTION OF CHANGE...
  • Page 55 Score R177 R118 5840 100K 100K R211 C232 R207 400V 10K00 R176 C216 10K00 8107 R272 120uH Q207 150N FOD814 10K00 5972 R257 R227 6619 680N C216 R160 6975 6975 IRFP4227 IRFP4227 IRFP4227 100N IRFP4227 400V 5827 100K0 SPW35N60CFD 6972 6972 SPW35N60CFD 6772...
  • Page 56 SCOPE +340V TP22 R292 470N 100K 562K 100K C123 R293 LM5008A C124 C111 C113 100P R150 100P 274K 10K00 02E6 02E6 TP10 R134 100N D32 R34 SCOPE 12V0 C50 C52 200V 3K32 10R0 499R R141 R154 R149 499R 3K32 R153 DNS DNS R156 2K32...
  • Page 57 PCB PRE-ASSEMBLY DOCUMENTATION USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE APPLY 1" WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607 APPLY A SMALL AMOUNT OF RTV WHERE LEADS TOUCH THE CORNERS OF THE COIL.
  • Page 58 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES PIC. 1 PIC. 2 1. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 2. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED. 3.
  • Page 59 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS FUNCTION POT# KNOB# 12-DEC-2016 V01P0 PROTOTYPE 19-JUN-2017 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: PS10P THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS &...
  • Page 60 CDSF4148 1/4IN &XLR PCB MT VERT COMBO NCJ6-V MC33078D 0805 100N J1:B W125 W125 MC33078D CDSF4148 1K800 1K00 U1:A 0805 0805 W125 W125 470R 0805 0805 0805 Input 100V U2:B W125 470P XLR/1/4in J1:A 0805 0805 4090 0603 MC33078D +1/4 0805 1/8W 4K99...
  • Page 61 CDSF4148 W125 W125 1K00 0805 0805 0805 LINE GAIN Line In 0805 MC33078D 1210 W125 U13:A U13:B 0805 CDSF4148 MC33078D Line Level W125 P1:A 0805 0805 0805 4459 RING W125 W125 W125 1K00 1/8W W125 0805 0805 0805 100R 1K00 1210 0805 0805...
  • Page 62 1206 100N 100N 100N 100N 100N 100N +1V8 SUPPLY 470R MMBT3906LT1 0805 1206 0805 0805 0603 0603 0805 0805 SOT23 1206 100N 7894 7805 1/8W OSCILLATOR 8200NH 200R 0805 0805 100N 7941 W125 1K00 0805 CWX823-12.288 0805 0805 PVDD 1.8V Reg FILTD VOUT0 VOUT1...
  • Page 63 M1523 - DATABASE HISTORY POTENTIOMETERS AND KNOBS MODEL(S):- PS Preamp DATE VER# DESCRIPTION OF CHANGE 06-JUN-2013 PC8549: values change R27, R95. See PC. GG 17-JUL-2013 PC8554: Change U12 to TL072 (YS#SM7669). - ML 02-JUN-2015 . PC8797: Do Not Stuff W1 and program setting jumpers. M1523 - POTS LIST MODEL(S):- PS Preamp...
  • Page 64 M1523 PS Preamp SCORE M1523 V01 Mic In C27 R55 470R 1K00 Yorkville 1K00 4010 R100 1K00 2013 100R Line In 3466 100N 4459 4459 Mic Level Line Level PS Preamp 1K00 330R0 M1523 V01 100N 1K00 R105 MMBT5401 1K00...
  • Page 65 SEE LAYOUT DIAGRAM M1523 PRODUCTION NOTES 1. Adjust wave to proper settings and height to solder with SMT component heat shield. 2. Keep all connectors flush mounted with a jig during wave soldering. 3. Add 0.9" LED spacer (YS#4007) to LD1, LD2 and LD3.
  • Page 66 SEE LAYOUT DIAGRAM M1523 - DATABASE HISTORY POTENTIOMETERS AND KNOBS MODEL(S):- PS Preamp DATE VER# DESCRIPTION OF CHANGE 06-JUN-2013 PC8549: values change R27, R95. See PC. GG 17-JUL-2013 PC8554: Change U12 to TL072 (YS#SM7669). - ML 02-JUN-2015 . PC8797: Do Not Stuff W1 and program setting jumpers. M1523 - POTS LIST 29-JUN-2015 .
  • Page 67 Q10:A FOD814 +77V W250 0805 AUDIO-IN 8107 1/8W 0.1W 1/8W 1W00 100R 7K50 1206 0805 0805 0805 2512 0805 6620 100V 0805 0805 64UH W2:C TL071CDR 0805 AGND 10V0 AGND 1/8W 348R0 WOOFER AGND 680N 200V 200V 160V 10V0 -77V 200V WOOFER-1 2W00...
  • Page 68 FOR MODEL PS10P PARTS INSIDE DASHED LINES ARE UNPLACED +77V 0805 1/8W 0.1W 1/8W 1W00 7K50 0805 0805 0805 2512 100V 6620 +5V1 0805 64UH TL071CDR 0805 AGND1 0805 1/8W BI AMP WOOFER 100P 200V 348R0 AGND1 680N AGND1 200V 0805 +5V1 160V...
  • Page 69 +77V 0805 1/8W W125 1/8W 1W00 249R0 10K00 47K5 0805 0805 0805 2512 +5V2 100V 0805 TL071CDR 64UH 4 W2:A 0805 0805 AGND2 6620 1/8W 200V 301R HORN AGND2 0805 680N AGND2 200V +5V2 160V 7993 -77V 200V -5V2 100P 0805 HORN- 0805...
  • Page 70 VBULKPS R214 +15VPS Q207:B W250 VBULKPS 6975 1206 R201 Q206:B W250 NET00057PS MURA240T3 R204 6975 +15VPS 1206 W250 R277 D204 1206 R271 1206 4K99 R212 0805 0805 W250 D226 BPGNDPS Q201 1206 C211 L204:C 1206 100N R211 3021 1U C236 8127 220N C244...
  • Page 71 6545 1200U 15uH 200V 5663 2000V 200V 1200U 5516 64UH 6620 SEE NOTE 11 L203 C216 4019 C232 L205 Yorkville 2013 4700U 100V C208 5910 150N 250V INPUT FLTR 5827 4169 1000U 5635 R T V 400W 250V 1226 L206...
  • Page 72 100N 200V TL071CDR 100N UCC25600 10R0 7K50 100N 200V TLV3201 10K00 1K800 200V 4K02 249R0 1K50 200V MURA240T3 200V D209 Yorkville 2013 R243 D226 C114 8101 120uH 8101 120uH 8101 120uH R100 2K32 C112 C111 150P 4K99 249R0 200V R127...
  • Page 73 SEE LAYOUT DIAGRAM M1525 V04 PS10P PRODUCTION NOTES 1. IMPORTANT: PIZZA CUTTER MUST BE USED TO SEPARATE THE PCB FROM THE PANEL. 2. USE SMALL NYLON CABLE TIE YS# 3810 TO SECURE L3 AND L5 TO THE PCB. 3. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 4.
  • Page 74 BOARDS PLACED UPSIDE DOWN ON RACK AFTER WAVE SOLDERING PICTURE FOR NOTE 11. BOARDS PLACED UPSIDE DOWN ON RACK AFTER WAVE SOLDERING DESIGN HISTORY AND XSTR PINOUT INFORMATION M1525 PCB HISTORY XSTR PIN-OUT PS10P MODEL(S):- 35N60CFD DATE VER# DESCRIPTION OF CHANGE IRFB4227 RELEASED FOR PRODUCTION 10 SEP 2013...
  • Page 75 VBULKPS W100 +15VPS 12K1 ES1H 0603 DO-214AC D206 C220 100N VBULKPS 1K62 R263 R158 1206 R194 R195 0805 +14V L219 0805 W250 W250 The parts enclosed in the Dashed 1206 U202 0805 +15VPS SOD323F 100K 100K lines are critical safety components C123 1206 1206...
  • Page 76 +77V WOOFER+1 DO-214AB R262 W100 W125 W125 W125 1W00 64UH 5K36 45K3 45K3 W2:3 0805 6672 0805 0805 0805 0805 2512 Q10:1 0805 0805 WOOFER 100R FOD814 0805 250V DO-214AB 0805 680N +12VW W125 0805 0805 Rad Poly 690x420 348R0 -77V 0805 AGND...
  • Page 77 +12VW +77V -12VW BI AMP WOOFER 0805 LM13700MX W100 9K09 DO-214AB 0805 OUTPUT+1 C103 R264 R170 AGND -12VW W125 W125 1W00 WOOFER-1 W100 34K0 64UH 100V 45K3 45K3 2K21 0805 6672 0603 0805 0805 2512 0805 0805 200V +12VW 200V SOD-323 SOD-323 AGND...
  • Page 78 +77V U12:2 MC33079D 7668 HORN+ DO-214AB R200 0805 W125 W125 W125 W125 1W00 W2:1 64UH 249R0 10K00 30K0 30K0 6672 0805 W125 W125 SO14 0805 0805 0805 0805 2512 1K21 1K21 0805 0805 0805 0805 0805 MMBF4391LT1 DO-214AB HORN 7806 SOT-23 -77V W100...
  • Page 79 +86.3V +77V R167 W100 R162 8165 20K5 +59V..+61V 0805 SOT-23 1206 MMBTA92 1206 R168 100R 0805 MJD243T4G C112 DPAK3 C110 7844 +59V BST 2 R169 120UH TP23 8108 3K32 1210 C153 0805 C130 TP14 0805 -16V LM5008A 270P R145 +16V C106 562K 6666...
  • Page 80 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE 02-JUN-2016 RELEASED FOR PRODUCTION FUNCTION POT# KNOB# 26-JUL-2016 8885 UPDATED SYMBOL FOR IRS20957S 16-SEP-2016 8965 ADDED PRE-ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES 03-FEB-2017 ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM 20-JUN-2017...
  • Page 81 PCB PRE-ASSEMBLY DOCUMENTATION USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE FOR YS PN 6622 USE NYLON SPACER PN 8607 APPLY 1" WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 DO NOT GET SILICONE ON PINS SILICONE APPLIED TO 4 PLACES ON L204 Assembly Documentation...
  • Page 82 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PIC. 1 PIC. 2 1. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 2. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED. 3.
  • Page 83 EC122 EC124 EC119 W201:4 EC117 EC127 EC129 EC130 EC132 EC133 Yorkville EC134 EC135 EC136 EC137 EC138 EC139 EC140 EC141 EC142 AI-ASSY1 PCB1 M1527BLANK M1527-59 Yorkville EC143 EC144 EC145 EC146 EC147 EC148 EC149 EC150 EC151 MODEL NAME CON_HOLE_125 CON_HOLE_156 PCB No. Rev...
  • Page 84 Score R177 R118 100N 5840 100K 100K R211 C232 R207 400V 10K00 R176 C216 10K00 8107 R272 120uH Q207 150N FOD814 10K00 5972 R257 R227 6619 680N R160 6975 6975 IRFP4227 IRFP4227 IRFP4227 100N IRFP4227 400V 5827 100N Q6 Q3 100K0 SPW35N60CFD 6972...
  • Page 85 SCOPE +340V TP22 R292 470N 100K 562K 100K C123 R293 LM5008A C124 C111 C113 100P R150 100P 274K 10K00 10K00 02E6 02E6 02E6 02E6 TP10 R134 200V 100N SCOPE 12V0 3K32 200V 3K32 10R0 499R R141 R154 3K32 R149 499R 3K32 R153 R156...
  • Page 86 PCB PRE-ASSEMBLY DOCUMENTATION USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE FOR YS PN 6622 USE NYLON SPACER PN 8607 APPLY 1" WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 DO NOT GET SILICONE ON PINS SILICONE APPLIED TO 4 PLACES ON L204 Assembly Documentation...
  • Page 87 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PIC. 1 PIC. 2 1. THERMISTOR R272 (YS# 6619) IS HAND INSERTED. 2. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED. 3.
  • Page 88 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE 02-JUN-2016 RELEASED FOR PRODUCTION FUNCTION POT# KNOB# 26-JUL-2016 8885 UPDATED SYMBOL FOR IRS20957S 16-SEP-2016 8965 ADDED PRE-ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES 03-FEB-2017 ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM 20-JUN-2017...
  • Page 89 VBULKPS W100 +15VPS 12K1 ES1H 0603 DO-214AC D206 C220 100N VBULKPS 1K62 R263 R158 1206 R194 R195 0805 +14V L219 0805 W250 W250 1206 U202 0805 +15VPS SOD323F 100K 100K C123 1206 1206 The parts enclosed in the Dashed 7974 MIC4424 lines are critical safety components Q207...
  • Page 90 +77V WOOFER+1 DO-214AB R262 W100 W125 W125 W125 1W00 64UH 5K36 45K3 45K3 W2:3 0805 6672 0805 0805 0805 0805 2512 Q10:1 0805 0805 WOOFER 100R FOD814 0805 250V DO-214AB 0805 680N +12VW W125 0805 0805 Rad Poly 690x420 348R0 -77V 0805 8107...
  • Page 91 +12VW +77V -12VW BI AMP WOOFER 0805 LM13700MX W100 9K09 DO-214AB 0805 OUTPUT+1 C103 R264 R170 AGND -12VW W125 W125 1W00 WOOFER-1 W100 34K0 64UH 100V 45K3 45K3 2K21 0805 6672 0603 0805 0805 2512 0805 0805 200V +12VW 200V SOD-323 SOD-323 AGND...
  • Page 92 +77V U12:2 MC33079D 7668 HORN+ DO-214AB R200 0805 W125 W125 W125 W125 1W00 W2:1 64UH 249R0 10K00 30K0 30K0 6672 0805 W125 W125 SO14 0805 0805 0805 0805 2512 1K21 1K21 0805 0805 0805 0805 0805 MMBF4391LT1 DO-214AB HORN 7806 SOT-23 -77V W100...
  • Page 93 8022 R183 R186 R175 R182 R184 R185 10R0 10R0 10R0 0805 0805 0805 0805 0805 0805 TP19 -16V -16V -16V -16.3V LV Pwr Supply Section: Product(s): PS12P-PS15P PCB#: Rev#: EML Rev#: Sheet M1528 Modified: File: Tmp Rev: 2017-11-20 LV-PS.SchDoc TemplateRev...
  • Page 94 DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Product(s): PS12P-PS15P PCB#: Rev#: EML Rev#: Sheet M1528 Modified:...
  • Page 95 Score R177 R118 100N 5840 100K 100K R211 C232 R207 400V 10K00 R176 C216 10K00 8107 R272 120uH Q207 150N FOD814 10K00 5972 R257 R227 6619 680N R160 IRFP4227 IRFP4227 IRFP4227 IRFP4227 400V 6975 6975 5827 100N 100N Q6 Q3 100K0 SPW35N60CFD SPW35N60CFD...
  • Page 96 SCOPE +340V TP22 R292 470N 100K 562K 100K C123 R293 LM5008A C124 C111 C113 100P R150 100P 274K 10K00 10K00 02E6 02E6 02E6 02E6 TP10 R134 200V 100N SCOPE 12V0 3K32 200V 3K32 10R0 499R 3K32 R141 R149 R154 499R 3K32 R153 R156...
  • Page 97 DIP LEADS OF COIL (L204 YS#3109) IN FLUX THEN IN SOLDER BEFORE PLACEMENT IN PCB Section: Assembly Documentation Product(s): PS12P-PS15P THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: Rev#: EML Rev#:...
  • Page 98 T1 (YS# 1226) the XFMR T1 as shown in Fig 2 above Section: Assembly Documentation Product(s): PS12P-PS15P THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: Rev#: EML Rev#:...
  • Page 99 DATE VER# DESCRIPTION OF CHANGE Section: Design Information And History Product(s): THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. PS12P-PS15P PCB#: Rev#: EML Rev#: Sheet M1528 Modified:...
  • Page 100 CLIP MC33078 7817 MC33078 4148 100N W125 W125 7817 D1005 J1:2 0805 1K800 1K02 U1:1 0805 0805 FUNCTION W125 W125 XLR-PHONE 470R 100V U2:2 0805 0805 4090 W125 J1:1 0805 FUNCTION XLR-PHONE SPRKGAP 0805 0603 MC33078 0805 4090 IGND 7817 0805 +1/4 NCJ6FAV-0...
  • Page 101 CLIP CDSF4148 D1005 W100 W125 10K00 0805 0805 0805 LINE GAIN 0805 MC33078 1/4in ISO JCK 4063 7817 U13:1 MC33078 W125 7817 1210 W125 U13:2 0805 CLIP 10K00 IGND CDSF4148 0805 0805 P1:1 D1005 B LIN SPRKGAP 0805 4459 0805 IGND W125 W100...
  • Page 102 +3V3 +3V3 DGND +1V8 SUPPLY 1206 0805 470R 1206 0805 0603 0603 MMBT3906LT1 1206 0805 0805 OUT 3 MCLK 0805 +3V3 7805 7894 W100 8200NH 200R SOT23 OSCILLATOR E/D 1 0805 +3V3 0805 DGND 12.288 W125 1K02 0805 0805 0805 DGND DGND 1.8V Reg...
  • Page 103 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE Line Level 4459 8653 02-JUN-2016 RELEASED FOR PRODUCTION Mic Level 4459 8653 22-MAY-2018 9211 REPLACE R105 (1K02 - 0805 YS# 7898) WITH YS# 7624 (100R - 0805) Master Level 4459 8653...
  • Page 104 4148 MC33078 475R0 4148 470P 470P 10K00 4148 475R0 475R0 4148 100R 2K74 680P 680P 100N 2K74 2K74 4010 4063 4459 4459 100N 2K74 100N 20K5 10K0 10K0 330R0 330R0 15V0 18K2 470P 1K02 1K02 4148 TL072 221R 22K1 R106 330R0 475R0 6408...
  • Page 105 PCB ASSEMBLY DOCUMENTATION PCB HARDWARE SPECIAL PRODUCTION NOTES 1. KEEP ALL CONNECTORS FLUSH MOUNTED AND STRAIGHT WITH A JIG DURING WAVE SOLDERING. 2. ADD 0.9" LED SPACER (YS#4007) to LD1, LD2 and LD3. 3. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH 4.
  • Page 106 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE Line Level 4459 8653 02-JUN-2016 RELEASED FOR PRODUCTION Mic Level 4459 8653 22-MAY-2018 9211 REPLACE R105 (1K02 - 0805 YS# 7898) WITH YS# 7624 (100R - 0805) Master Level 4459 8653...

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