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Related Manuals for Pellas X HYBRID series
Summary of Contents for Pellas X HYBRID series
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. GENERAL INFORMATION ..................3 1.1. Transportation ..................... 3 1.2. Storage ...................... 3 1.3. Control of burner's delivery ................4 1.4. Free space around burner ................4 2. PRODUCT DESCRIPTION ..................5 2.1. Construction of burner ................5 2.1.1. - Page 4 The author of this Manual is the company PELLAS X Sp. z o.o. Sp.k. The use of part or all of this manual in other publications is possible only with the written permission of the author. P a g e...
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Page 5: General Information
Transportation Pellas X burner is packed in a carton with a divider (burner with a controller, mounting flange and a feeder). The device must be carried in packaging, according to markings on the parcels. -
Page 6: Control Of Burner's Delivery
During storage, the device can not have direct contact with the floor. Pellas X burner until final assembly should be kept in carton and on a pallet. Burners can be stored and transported in three layers maximum. In case when a burner is stored for over 2 years from its production date or in environmental conditions not similar to above description, before installing it should be subject to activating - test by an authorized service person. -
Page 7: Product Description
2. PRODUCT DESCRIPTION Pellas X is a brand under which since 2001 burners for biomass have been produced. These products are characterized with stepless regulation of settings allowing for usage in all types of ovens or heating boilers. In case when exchange of burner is done in an old boiler, then it is not necessary to make changes in existing installation. -
Page 8: Hybrid Mini And Hybrid Mini 35 Models
2.1.1. HYBRID Mini and HYBRID Mini 35 models Pic. 1. Construction of HYBRID Mini and HYBRID Mini 35 burners. The burner is composed of the following subassemblies: Combustion chamber including: furnace (1) made of the highest quality steel heat- resisting steel and a covering pipe (2), ... - Page 9 The burner is composed of the following subassemblies: Combustion chamber including: furnace (1) made of the highest quality steel heat- resisting steel and a covering pipe (2), Blowing assembly including a cover made of non-combustible ABS V0 (3), X.PLUG socket (4) located to the right of the burner where the controller plug is to be connected, ...
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Page 10: Quality Requirements For Pellets Fuel
2.2. Quality requirements for pellets fuel In table below given requirements as to quality of pellet fuel are shown. Using fuel which complies to DIN 51731 or DIN PLUS certification or meet the rules of EN-14961-2 norm, extends longevity of burner. The pellet storage location should be dry and well-ventilated. It is important that before the hopper filling the pellet temperature is equal to the boiler room temperature. -
Page 11: The Pattern Of The Burner Nameplate
2.3. The pattern of the burner nameplate Pic. 3. The pattern of the burner nameplate. 2.4. Technical data of burner Main properties of Pellas X burners from HYBRID line: Safety Technology of overpressured burning and the built-in firewall with counterweight – no risk of backfiring ... -
Page 12: Table 2. Technical Data
Table 2. Technical data. Type: HYBRYD Mini HYBRYD Mini 35 HYBRYD 44 Power: 5 - 26 kW 8 - 35 kW 10 - 44 kW Currency: 230 V AC / 50Hz 230 V AC / 50Hz 230 V AC / 50Hz Average consumption of electricity: 35 W 35 W... -
Page 13: Table 3. Dimensions Of Burners
Pellas X burner has simple and compact construction, which allows for easy assembly in boiler’s door. Below in the table: the dimensions and drawings of mounting holes for given types of burners. There are 2 groups of burners from HYBRID line: Group 1 ... -
Page 14: Safety Systems Of Burner
2.5. Safety systems of burner Pellas X burner is equipped with following safety systems, which effectively protect the user against backburning: 1. Burner temperature sensor The sensor, once it detects temperature over 90 C (setting: alarm temperatures may be modified depending on the conditions in which the device operates i.e. bakery ovens or dryers;... -
Page 15: Installation
3.2. Boiler / oven Pellas X burner can be installed in majority of boilers. The power of burner in relation to boiler or oven power must be adjusted by installer. It is the best to mount the burner in boiler’s door, just above grate or in side wall if it is possible. -
Page 16: Pic. 4. Positioning Of Burner And Direction Of Flame
Pic. 4. Positioning of burner and direction of flame. Table 5. Minimum dimensions of furnace chamber. MINIMUM DIMENSIONS OF FURNACE CHAMBER TYPE OF BURNER MINIMUM DIMENSIONS MINIMUM LENGHT OF OF FURNACE CHAMBER FURNACE CHAMBER [mm] HYBRID Mini 0,023 HYBRID Mini 35 0,030 HYBRID 44 0,038... -
Page 17: Fuel Hopper
Table 7. Exemplary minimum dimensions of cylindrical furnace chamber. EXEMPLARY MINIMUM DIMENSIONS OF CYLINDRICAL FURNACE CHAMBER TYPE OF BURNER MINIMUM DIAMETER OF MINIMUM LENGTH OF CHAMBER [mm] FURNACE CHAMBER [mm] HYBRID Mini HYBRID Mini 35 HYBRID 44 Table 8. Pressure in burning chamber. TYPE OF BURNER PRESSURE IN BURNING CHAMBER [Pa] HYBRID Mini... -
Page 18: External Feeder
3.4. External feeder Pic.5. Feeder’s construction. Fuel feeder connects fuel hopper with burner. It is made of steel pipes, galvanized or stainless steel with diameter 60mm or 76mm and 2m or 3m long (it is related to the size of burner). -
Page 19: Stb Protection
Pic.6. Feeder’s auger installation. Fuel dosing is done automatically. Feeder operation is cyclic and is operated by outer controller. Feeder should be positioned at maximum 45º angle in relation to the floor. Flexible, antistatic polyurethane pipe must not be directed vertically above the pouring chimney of burner, but at least 30 cm away from it. -
Page 20: Burner And Feeder Assembly
4. BURNER AND FEEDER ASSEMBLY Pic. 7. Scheme of installation in boiler room. Burner and feeder are delivered in ready-made state, ready for installing. They are packed in cardboard boxes, which have to be unpacked with care. ATTENTION! Before starting dismantling or disassembly entire power supply must be disconnected. -
Page 21: Pic. 8. Installation Of Hybrid Mini And Hybrid Mini 35 Burners
1. HYBRID line burners installation in boiler To perform correct installation, isolate thermally the burner from the boiler door (2) [isolation pad is not a part of the set]. Scheme of assembly HYBRID line burners in a boiler: Insert the burner’s furnace pipe in the boiler mounting hole and fix with the bolts M8 (1). Pic. -
Page 22: Pic. 9 Installation Of Hybrid 44 Burner In Boiler's Door
Pic. 9 Installation of HYBRID 44 burner in boiler’s door. ATTENTION! When assembling burner in boiler which does not have outer thermo-isolation in place of mounting, isolation pad should be used to protect burner against influence of boiler temperature. 2. Assembling the chimney for pouring fuel In top part of burner (model HYBRID 44), insert the chimney in vertical position and press it until it properly fits in the socket. - Page 23 tighten it with a band. Insert lower part of feeder pipe in fuel hopper, remember that hole for sucking granulate must be directed upwards. ATTENTION! Feeder should be positioned at angle no bigger than 45 in relation to the floor. ...
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Page 24: Additional Connections And First Start-Up
The controller will adjust the necessary pellet quantity automatically. 6. EXPLOITATION AND SAFETY REGULATIONS 6.1. Exploitation ATTENTION! Pellas X burners can only be handled by adults. It is mandatory to be acquainted with user’s manual before servicing the burner. Before starting up burner’s operation all connections and joints with feeder should be checked. - Page 25 Rys. 10. How to remove furnace in burners HYBRID Mini and HYBRID Mini35. Before removing the furnace, clean it thoroughly to prevent ash from getting into the airflow chamber during its removal, then you can remove the furnace and clear the airflow holes. After cleaning the furnace, insert the furnace correctly in the burner.
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Page 26: Specification Of The Inspection Intervals
6.2. Specification of the inspection intervals. Table 9. Specification of the inspection intervals. 12 months 18 months 24 months 30 months 6 months from from from from from Power rating installation installation installation installation installation date date date date date Expanded Expanded 5 –... -
Page 27: Guarantee
Installation of a burner must be executed by an authorized installer trained by PELLAS X sp. z o.o. sp. k. (The Producer) and the Acceptance Report should be written – which is included in User’s Manual. ... -
Page 28: Service Of Devices
7. SERVICE OF DEVICES ATTENTION! Servicing of devices can only be executed by switched off electrical powering of a burner and a boiler. 7.1. Photosensor Photosensor in a burner should be cleaned from time to time with a damp, soft rug, similarly to oil or gas burners. -
Page 29: Feeder Pipe Cleaning
steel sheath, where the electric igniter is located. Disconnect the igniter electric cables from the terminal block, loosen the bolt mounting the steel sheath case and remove the igniter. Follow the above procedure in reverse order to mount a new igniter and the burner cover. 7.3. -
Page 30: Reasons Of Improper Operation
8. REASONS OF IMPROPER OPERATION Burner does not fire up the fuel: Reasons: No fuel – check the fuel hopper and the feeder, if it is not blocked Too small startup dose – check the startup dose Burnt igniter –... -
Page 31: Electrical Schemes
9. ELECTRICAL SCHEMES Electrical scheme of Pellas X controller See controller’s user’s manual Electrical scheme of HYBRID burners Pic. 13. Electrical scheme of HYBRID burners. 29 | S t r o n a... -
Page 32: Reports
10. REPORTS 10.1. First start-up report Table 10. The pattern of the first start-up. 30 | P a g e... -
Page 33: Inspection Report
10.2. Inspection report Table 11. The pattern of first inspection report. 31 | S t r o n a... -
Page 34: List Of Pictures And Tables
11. LIST OF PICTURES AND TABLES 32 | P a g e... -
Page 35: Notes
List of pictures: Pic. 1. Construction of HYBRID Mini and HYBRID Mini 35 burners. Pic. 2. Construction of HYBRID 44 burner. Pic. 3. The pattern of the burner nameplate Pic. 4. Positioning of burner and direction of flame. Pic. 5. Feeder’s construction. - Page 36 NOTES 34 | P a g e...
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