Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Stepp Manuals
  4. Industrial Equipment
  5. OJK-V series
  6. Operation, maintenance and parts manual

Stepp OJK-V series Operation, Maintenance And Parts Manual

Vertical diesel or lp burner systems oil jacketed kettle
Hide thumbs

Advertisement

Quick Links

Rev. 12/2014
OPERATIONS/MAINTENANCE/PARTS
MANUAL
Diesel or LP Burner Systems
12325 River Road North Branch MN 55056 ~ Phone: 651-674-4491 ~ Fax: 651-674-4221
www.steppmfg.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the OJK-V series and is the answer not in the manual?

Questions and answers

Related Manuals for Stepp OJK-V series

Summary of Contents for Stepp OJK-V series

  • Page 1 Rev. 12/2014 OPERATIONS/MAINTENANCE/PARTS MANUAL Diesel or LP Burner Systems 12325 River Road North Branch MN 55056 ~ Phone: 651-674-4491 ~ Fax: 651-674-4221 www.steppmfg.com...
  • Page 2 (1) year from the date of purchase. Stepp Mfg., at its discretion, will provide for the repair or replacement of any part found upon examination by Stepp Mfg. to be defective, except as noted below. Such repair or re- placement will be free of charge to the original purchaser for a period of one (1) year from the date of purchase, except as noted below.

  • Page 3: Introduction

    OJK Stepp Oil Jacketed Kettle Thank you for selecting Stepp highway maintenance equipment. We are confi- dent you will be satisfied with the Stepp Oil Jacketed Kettle. Stepp Manufactur- ing is backed by over 70 years of experience in the design and manufacture of highway maintenance equipment.

  • Page 4: Table Of Contents

    This manual explains the basic operations, maintenance and use of the Stepp OJK Oil Jacketed Kettle. The main objective of this equipment is to melt rubberized crack seal-...
  • Page 5 Before Starting or Operating this Machine Understand and observe all the following Warnings, Cautions, and Notes. WARNINGS This equipment contains mechanical and heating components that may cause serious injury or death if not  handled or maintained properly. All personnel must be properly trained in the operation and maintenance of this equipment.

  • Page 8: Description

    DESCRIPTION The OJK uses a tank surrounded by an oil jacket filled with heat transfer oil. The heat transfer oil is heated by a diesel fired burner and is circulated in the oil jacket by a pump. In addition to the oil jacket there is a coil surrounding the agitating auger in the tank.
  • Page 9 DESCRIPTION Component Location 1. Safety loading chute — Provides a "splash free" way of loading product into a "hot" tank. 2. Hood — Provides easy access to the inside of the tank for cleaning or "cold" loading. 3. Product pump motor — Powers the pump that pumps the product from the tank to the wand.
  • Page 10 DESCRIPTION Component Location 1. Thermometer — Indicates the temperature of the material as it is pumped from the tank. 2. Wand Pressure Control (WPC) valve — Controls the amount of pressure being applied to the hose & wand when the Pump Saver System is not used. Also allows the operator to divert the flow of material back to tank for circulation, or to the wand for application to the road surface.
  • Page 11 This will give superior performance through even heating of the product. Product Pump: The Stepp OJK is equipped with a hydraulically operated product pump with "Pump & Re- verse" control. In the "Pump" position, the pump delivers product from the tank, through the hose, and to the wand for application to the road surface.
  • Page 12 DESCRIPTION Wand Pressure Control Valve CAUTION: Operators must understand the proper operation of the WPC valve located on the top rear of the unit. The purpose of this valve is to direct the flow of product either back to the tank (during start- up to assist melting) or to the wand (during crack filling operations).
  • Page 13 DESCRIPTION Misc. Heated Hose & Wand: The application wand and hose are equipped with an internal heating element. The element is powered by the 24 volt alternator run by the engine. This heating element prevents the prod- uct from "freezing" in the hose and wand. The electric wand heat control should be turned on 20 to 30 minutes before trying to pump material through the hose and wand.

  • Page 16: Operations

    OPERATIONS Basic Operations Pre-start Checks: The burner system is equipped with a safety interlock system that prevents the burner from igniting unless the engine is running. WARNING: This safety interlock must be tested each time before the engine is started. Fol- low the steps below prior to engine start.
  • Page 17 OPERATIONS Basic Operations Transporting: 1. Shut off the burner and the engine. 2. Securely latch the loading chute and recirculating flange. 3. Secure the wand and hose assembly in the hanger. 4. Attach the unit to the towing vehicle being certain hitch is fully engaged, connect safety chains, electrical connector, and breakaway switch (if equipped), retract the landing gear and secure in the up position.
  • Page 18 OPERATIONS Engine Engine Starting: NOTE: Be sure all pre-start checks are complete prior to starting engine. 1. Fill fuel tank. 2. Set the WPC valve to the "re-circulate" position. 3. Set wand heat control to OFF. 4. Set product pump control to neutral (center) position. 5.
  • Page 19 OPERATIONS Burner and Pump Burner & Pump Operations: 1. Start engine (see engine operations). 2. Open burner exhaust rain cap. 3. Unlatch loading chute, this will allow for emergency venting in case of a "flash". 4. Set heating oil thermostat 25 to 50° F above the asphalt product manufacturers recom- mended temperature.
  • Page 20 OPERATIONS Application Standard Application Operations: NOTE: For units equipped with pump saver option installed, the pump will only function when the trigger is pulled on the wand. Application Operations with "Pump Saver”: 1. Position the WPC valve fully to the "Wand" position. 2.
  • Page 21 8. Turn key to OFF position to shutdown the engine. CAUTION: The Stepp OJK requires special shutdown procedures that must be followed to maximize safety and equipment performance. These procedures will assure that the hose and wand always have product in them to avoid an overheated element. (DO NOT suck the product back out of the wand and hose assembly).
  • Page 22 OPERATIONS Helpful Hints 1. It is recommended that the product level be drawn down to ¼ capacity or less prior to shutdown if the machine is not going to be used for two days or more. This will decrease the startup time next time the machine is used. However, if the equipment will be used the next day leave the unit ½...
  • Page 23 OPERATIONS Optional Equipment Optional Air Compressor: 100 CFM rotary screw compressor, direct coupled to the Kubota engine. 1. Start the engine (refer to engine start). 2. Set throttle to adjust the desired air flow using the supplied pressure gauge. 3. Connect the air hose to the quick connector and open the supply valve. Optional Autoloader: The optional autoloader will automatically add blocks of sealant to the kettle as you apply ma- terial from the wand.
  • Page 26 OJK MAINTENANCE SCHEDULE ITEM OPERATION TO PERFORM HOURS DAILY EVERY EVERY EVERY NEEDED 12 MO 24MO ENGINE Refer to the engine manufacturers man- ual insert Check engine oil level, add oil as need- Change engine oil and filter. COOLANT Check coolant level. COOLANT Flush cooling system and replace cool- RADIATOR...
  • Page 27 OJK MAINTENANCE SCHEDULE ITEM OPERATION TO PERFORM HOURS DAILY EVERY EVERY EVERY NEEDED 12 MO 24MO BURNER ELECTRODES Check electrodes for wear and proper adjustment. BRUSHES Check brushes for excess wear NOZZLE Replace fuel nozzle with same size and style FILTER Replace burner fuel filter F-HEAD...
  • Page 28 OJK MAINTENANCE SCHEDULE ITEM OPERATION TO PERFORM HOURS DAILY EVERY EVERY EVERY NEEDED 12 MO 24MO HEATED HOSE JACKET Check condition of hose safety jacket. Replace if damaged. HOSE Check condition of hose. Replace if damaged. HOSE Replace Hose CONNECTION Check condition of tightness of hose and wire connections.
  • Page 29 OJK MAINTENANCE SCHEDULE ITEM OPERATION TO PERFORM HOURS DAILY EVERY EVERY EVERY NEEDED 12 MO 24MO CHASIS TIRES Check tire condition and pressure BRAKES Check brake operation. BRAKES Inspect and adjust brake shoes, drums, and components. LUG NUTS Check lug nuts for proper torque. BEARINGS Inspect wheel bearings and repack with grease.
  • Page 30 OJK MAINTENANCE RECORD DATE MAINTENANCE PERFORMED HOUR METER SERVICED BY All maintenance items must be performed according to the maintenance schedules and documented for warranty coverage to be effective.
  • Page 31 OJK MAINTENANCE RECORD DATE MAINTENANCE PERFORMED HOUR METER SERVICED BY All maintenance items must be performed according to the maintenance schedules and documented for warranty coverage to be effective.
  • Page 32 OJK MAINTENANCE RECORD DATE MAINTENANCE PERFORMED HOUR METER SERVICED BY All maintenance items must be performed according to the maintenance schedules and documented for warranty coverage to be effective.

  • Page 33: Maintenance

    MAINTENANCE Engine Oil & Filter Change: 1. Run engine until operating temperature is reached, then shut OFF engine. 2. Place drain pan under oil drain hose. 3. Open oil drain valve and drain oil from the engine. 4. Close the oil drain valve. 5.
  • Page 34 MAINTENANCE Hydraulic System Filter Change: 1. Position drain pan under filter. 2. Remove oil filter. 3. Lubricate gasket of new filter with hydraulic oil. 4. Install new filter, hand tighten. 5. Start unit and check for leaks. 6. Shutdown unit then check hydraulic oil level. Hydraulic Oil Change: 1.
  • Page 35 MAINTENANCE Heat Transfer Oil Level Check: 1. Remove oil fill cap on top of expansion tank. 2. Cold oil level should be at the lower notch and the hot level at the upper notch in the dip- stick. The cold level may also be checked by removing the cold oil level plug located to the lower left of the control panel on the rear of the machine.
  • Page 36 MAINTENANCE Burner Fuel Filter Replacement: 1. Close fuel shutoff valve located at the fuel tank. 2. Remove the nut securing the canister to the fuel filter body. 3. Remove the canister and the filter element. 4. Replace the element with a new one. 5.
  • Page 37 8. Lift heat transfer tubes and liner from combustion chamber housing. 9. Replace any insulation that is damaged or soaked with fuel or oil. Be sure to replace only with the same type insulation. Contact Stepp Mfg. for the proper insulation. 10. Install liner into heat transfer tubes.
  • Page 38 MAINTENANCE Combustion Chamber Liner and Heat Transfer Tube Replacement (continued) NOTE: DO NOT weld on the heat transfer tubes. 14. Install the burner on the flange and install the four bolts. 15. Reconnect the fuel lines and electrical connections to the burner. 16.
  • Page 39 MAINTENANCE Hot Asphalt Hose Replacement CAUTION: Do not remove hose without first removing the heating element or damage to heating element will result. Hose Removal: 1. Remove heating element from hose (refer to heating element removal procedures). 2. Disconnect all electrical connections from hose. 3.
  • Page 40 MAINTENANCE Hose Heating Element Replacement (Functioning Element) Hose Heating Element Removal: These instructions assume the heating element is functioning properly. If the heating element does not function, refer to the instructions on the following pages. NOTE: If the hose is damaged, skip steps 1 through 3, activate wand heat for 15 minutes, then begin at step 4.
  • Page 41 MAINTENANCE Hose Heating Element Replacement (Functioning Element) Hose Heating Element Installation: 1. Remove wand from hose at quick coupling. 2. Lay the hose out as straight as possible. 3. Install new compression fitting into cross fitting. NOTE: If hose DOES NOT contain material proceed with step 4. If hose CONTAINS material, replace step 4 with steps A &...
  • Page 42 MAINTENANCE Hose Heating Element Replacement (Non-Functioning Element) Hose Heating Element Removal and Installation: These instructions assume the heating element is damaged and NOT functioning. If the heat- ing element functions properly, refer to the instructions on the previous page. The element may be damaged during removal, rendering it useless.
  • Page 43 MAINTENANCE Wand & Boom Heating Element Replacement Wand & Boom Heating Element Removal and Installation: These instructions assume the heating element is damaged and not functioning. The element may be damaged during removal rendering it useless. A functioning heating element is slid into the wand or boom along side the non-functioning element.

  • Page 46: Troubleshooting

    TROUBLESHOOTING Hydraulic System Items to Check /Service POSSIBLE CAUSE Plugged Strainer Screen Service strainer screen LACK OF PERFORMANCE Hydraulic Filter Plugged Replace hydraulic oil filter Collapsed Suction Hose Replace suction hose and ser- vice strainer screen Air Leak in Suction Hose Replace hose Low Fluid Level Fill reservoir to proper level...
  • Page 47 TROUBLESHOOTING Product Delivery Items to Check /Service POSSIBLE CAUSE PRODUCT PUMP Product in Tank not Melted Allow more time for product to melt DOES NOT TURN Safety Interlock Allow material to reach 275° on product and hose thermostat Pump Motor not Functioning Refer to “Hydraulic System”...
  • Page 48 TROUBLE SHOOTING Product Pump Lack of flow from wand. Check for rotation No Rotation Engage pump control Refer to hydraulic Little or no of product pump. and observe engine system trouble change in RPM. Shooting. Rotation Definite RPM drop Check that the pump control is in Check that the product CAUTION:...
  • Page 49 TROUBLE SHOOTING Electric Wand No heat, or low heat in wand or hose. With engine OFF, Check for loose pulleys and loose or missing belts on 24 volt alternator. Check for a dead battery, then check for an open resister or open wires Start engine, with wand 9 volts or less from battery to alternator, or a short-...
  • Page 50 Test the Primary control- condition, turn main power ler function, replace if switch “off” then “on” again to Check the photo faulty. Contact Stepp reset the system. electric eye for a Mfg. if this does not cor- Check to see if : dirty lens and prop- rect problem.
  • Page 51 TROUBLE SHOOTING Diesel Burner Component Primary Controller Burner MTD/Hard Wired NOTE: The primary controller can be bench tested for proper operation us- ing an automotive type, 12 volt battery as a power source. Refer to the wir- ing schematics for wire identification. 1.
  • Page 52 TROUBLE SHOOTING Diesel Burner Photo Electric Eye NOTE: The Photo Electric Eye can be bench tested for proper oper- ation using an ohm meter. Assure the lens of the Photo Electric Eye is clean prior to testing. 1. Block off all light to the Photo Electric Eye. Test across the leads with your ohm meter;...
  • Page 53 TROUBLE SHOOTING LP Burner Spark Ignition Pilot won't ignite Pilot ignites & then goes out. (flame not sensed Turn power switch ON and check for sparks at electrodes Check for sufficient flame to at pilot light. be sensed. •Check fuel pressure, 10-20 Sparks lbs nominal.
  • Page 54 TROUBLE SHOOTING LP Burner Fuel Valve Solenoid The fuel solenoid valve needs to be removed to perform this test. 12 volts applied to the fuel solenoid valve activates an electromagnet that pulls the valve open. With no power applied, a spring pushes the valve closed.
  • Page 55 TROUBLE SHOOTING Fenwal Ignition Tests Fenwal Ignition Control The Ignition Controller can be tested for proper operation using an automotive type 12 volt battery as a power source. A propane torch, and a 12 volt test light will also be needed. Do not use a digital volt/ohm meter, as it may give false readings for these tests.

  • Page 58: Replacement Parts

    REPLACEMENT PARTS Diesel Burner ITEM DESCRIPTION PART# Burner assembly w/ Primary Control (less fuel retention head and nozzle) ... A10008215 Burner assembly, complete w/ fuel retention head and nozzle ....... A10008105-005 Air Tube ......................509070 Photo electric eye (under ignition transformer) -With Connectors ..................
  • Page 59 REPLACEMENT PARTS LP Burner ITEM DESCRIPTION PART# Orifice, main burner call Burner assembly call Pilot light, spark ignition 901101 Ignition electrode & flame sensor assy. P10005738 Low voltage cable assembly P10005737 Ignition control box P10005719 High voltage cable assembly P10005736 Orifice, pilot light, .035 P10005718 LP Solenoid valve assembly, 12V...
  • Page 60 REPLACEMENT PARTS Controls ITEM DESCRIPTION PART# Thermostat, Watlow 0-550°, EZ 12V EZ-ZONE– P10003540 Sensor, RTD Watlow 0-550° A10001017 Switch– SPST Toggle ON/OFF P10000180 Switch– ON/OFF/ON P10002877 Light– Call For Heat 12V P10000181 Hour Meter P10002722 20 Amp Breaker P10000179 ** Not Shown...
  • Page 61 REPLACEMENT PARTS Overhead Boom Insert Heating Element Here To Hose ITEM DESCRIPTION PART # Boom 901280 Latch, boom transport and safety 901283 Support bearing 502006 Boom support (OJK 75 & 120) 901281 Boom swivel 520007 Union, 3/4" 513202 Nipple, 3/4" close 513211 Valve, 3-port WPC, 3/4"...
  • Page 62 REPLACEMENT PARTS 8’ / 12’ Heated Hose Insert heating For Units equipped with 8’/12’ Heated Hose w/Heated element here. Overhead Boom To wand 1 and 1c ITEM DESCRIPTION PART # 8' Hose Assembly with heating element ..............523089 12' Hose Assembly with heating element ............... 523093 Compression Fitting 3/8"...
  • Page 63 REPLACEMENT PARTS 15’ / 20’ HEATED HOSE ITEM DESCRIPTION PART # Compression Fitting assembly 523260 Bushing, reducing 513701 Plug 513208 Cross Fitting 513203 Nipple, close 513211 Valve, 3-port WPC 517022 Union 513202 Hose End 523084 Clamp assembly 523087 Hose only, specify 15 or 20 ft. 523083 Seal, quick coupling 509999...
  • Page 64 REPLACEMENT PARTS Trigger Wand ITEM DESCRIPTION PART # Wand assembly , LONG Trigger Style 204056 Wand assembly, SHORT Trigger Style 204058 Handle, Adjustable Slide 520022 Switch, Trigger 526116 Wire Harness, Ultra-Lite Wand Call Heating Element, LONG Style 526113 Heating Element, SHORT Style 526118 Compression Fitting, LONG Style 1/2”...
  • Page 65 REPLACEMENT PARTS Heated Wand ITEM DESCRIPTION PART # Heating Element 526074 Compression Fitting 523260 Quick Coupling, male 510002 10 ft Insulating Wrap, wand 520114 Mounting Bracket, switch (pump saver option only) Call Switch, pump saver (pump saver option only) 526057 Control Handle, for steel wand Call Control Handle with bushing, for aluminum wand...
  • Page 66 REPLACEMENT PARTS Non-heated Wand ITEM DESCRIPTION PART # Wand assembly complete, steel (Includes items 1 - 4) 204004 Wand assembly complete, light weight aluminum (Includes items 1 - 4) 204026 Valve 517006 Coupling 513809 Spray Nozzle, 9508 520060 Note: Illustrations are for parts identification only. Illustrations may not represent actual parts.
  • Page 67 REPLACEMENT PARTS Product Pump Drive Line ITEM DESCRIPTION PART # Motor, Hydraulic Call Woodruff Key, ¼" × 1" 522048 Chain Coupling Half, 1" bore 507058 Coupling Chain, 4016 507056 Chain Coupling Half, 1 1/8" bore 507059 Drive Key, ¼" x 1 1/2" L 522043 Product Pump (refer to Product Pump parts break down) Call...
  • Page 68 REPLACEMENT PARTS Product Pump ITEM DESCRIPTION PART # 1-14 Product Pump, Complete 515049 Packing 515054...
  • Page 69 REPLACEMENT PARTS Alternator or Hydraulic Pump Drive Line ITEM DESCRIPTION PART # Stub Shaft, diesel engine only 901230 Adjusting Bracket, alternator, for diesel engine only Call Alternator, 24 volt 526058 V-Belt, alternator, diesel engine 514013 V-Belt, alternator, gas engine 514011 Pulley 514020 Bushing, Pulley (includes bolts)
  • Page 70 REPLACEMENT PARTS Agitator ITEM DESCRIPTION PART # Hydraulic Motor 510004 Drive Adaptor Give serial number Agitator Give serial number Thrust Bearing, agitator 502008 Note: Illustrations are for parts identification only. Illustrations may not represent actual parts. Part description and unit serial number are required to place orders for parts without numbers.
  • Page 71 REPLACEMENT PARTS Misc. ITEM DESCRIPTION PART# Main burner power switch 526039 Red 12v heat light 526038 20 amp circuit breaker 526094 Charging Resistor 526059 Fuel Pump, electric Call Oil drain valve, engine 508050 Fuel Gauge 509080 Cap Assembly, fuel tank 513414 Cap, hydraulic tank 513522...
  • Page 72 REPLACEMENT PARTS Brakes and Axles DESCRIPTION PART# Magnet, electric brake (1 required for each wheel) Give Serial # Brake Shoe Set (1 set required for each wheel) Give Serial # Brake Drum and Hub assembly (1 required for each wheel) Give Serial # Leaf Spring assembly (1 required for each wheel) Give Serial #...
  • Page 73 REPLACEMENT PARTS Misc. ITEM DESCRIPTION PART# Over night heater, electric (optional) 520097 2.5" doc, draw-off valve 107006 Switch, heated hose and wand 526080 Oil Pressure Gauge Call Water Temperature Gauge Call Hour Meter 508038 Switch, pump saver & safety loading 526057 Note: Illustrations are for parts identification only.

  • Page 74: Nhtsa Reporting Safety Defects

    If you believe that your vehicle has a defect in which could cause a crash or could cause injury or death, you should imme- diately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying STEPP MANUFAC- TURING CO., INC..

  • Page 75: Warranty Guide

    Consumer Warranty Guide 12325 River Road, North Branch, MN 55056~ Phone: 651-674-4491~ Fax: 651-674-4221 www.steppmfg.com...
  • Page 76 If you do not have the facilities, or the technicians, to perform the repair, the unit can be brought to a local repair facility. In either case, Stepp Manufacturing MUST be contacted and authorize the warranty repair PRI- OR to any work being performed.
  • Page 77 Stepp Manufacturing Co., Inc. hereby warrants, to the original purchaser of new equipment, that products manufactured by Stepp Manufacturing will be free from defects in material and workmanship for a period of one (1) year from the date of purchase from Stepp Manufacturing.
  • Page 78 The pro-rated adjustment is based on the total number of months elapsed since the purchase date of the new equipment from Stepp Manufacturing. This rate is then applied to the one-half (0.5) hour labor rate and the current suggested retail price of the proper replacement heated asphalt hose or heating element supplied by Stepp Manufacturing.
  • Page 79 All parts returned must be tagged with the warranty authorization number and a copy of this claim. Retain all parts until credit is received from the factory. When requested, return the parts, along with this claim, to: Stepp Manufacturing Co., Inc. Attn: Warranty Department...
  • Page 82 Watlow 12v Series PM Temperature Controller Operators Programming Sequence for 12 volt devices. PN EZ-ZONE– P1003540 This programming sequence is taken from the manufacturers programming manual for this con- troller and reduced to eliminate the non-essential entries. Please follow the entries carefully and if any questions arise because of misunderstanding the instructions, see your supervisor or call the factory for clarification.
  • Page 83 Watlow Series PM-12 volt controller Sample Display Illustrations This display shows a typical temperature selection by the operator.  Upper display shows actual product temperature in red color.  Lower display shows operator desired maximum temp setting in green col- ...
  • Page 84 Watlow Series PM-12volt Temperature Controller Operators Programming Sequence for 12 volt devices This programming sequence is taken from the manufacturers programming manual for this controller and con- densed to eliminate the non-essential entries for ease of setup. Please follow the entries carefully and if any questions arise because of misunderstanding the instructions, please call the manufacturer for clarification.
  • Page 85 Watlow Series PM-12volt Temperature Controller Operators Programming Sequence for 12 volt devices Home Menu: Procedure for programming the Series PM-12 volt Watlow Control. Step 1: Connect all wires to Watlow control including RTD (temp sensor). Step 2: Connect power to Watlow controller. Step 3: Enter the Setup menu.
  • Page 86 Step 7: Press either the up or down key to select the Loop submenu. LOOP will be in the upper display and SEt will be in the lower display. If this is shown, press the advance key to enter the Loop submenu.
  • Page 87 Step 11: Use the up or down keys to select the global submenu gLbL will be in the upper dis play and SEt will be in the lower display. Press the advance key to enter the global menu. Parameter Value Description 11-1 display units...
  • Page 88 Parameter Value Description 18-3 id.5 75 degree F. Idle set point Advance key 18-4 h.hy 3.0 degree F. Heat hysteresis Advance key reads 3 on display 18-5 o.SP 0.0% Open loop set point Advance key Step 19: Pressing the advance key at parameter o.SP will advance you back to parameter C.r7 Press the infinity key...
  • Page 89 Step 28: Repeat steps 26 and 27 for display values of 4 through 2, changing each parameter to nonE. Note: The upper display will show the previous value you changed. You must increment this value from 4 through 20! Step 29: When all 20 parameters are set, press the infinity key once to return you to the main...
  • Page 100 MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: TERESSTIC 460 Product Description: Base Oil and Additives Product Code: 201560305570, 604496-00, 97P933 Intended Use: Circulating/gear oil COMPANY IDENTIFICATION Supplier: EXXON MOBIL CORPORATION 3225 GALLOWS RD. FAIRFAX, VA. 22037 609-737-4411 24 Hour Health Emergency Transportation Emergency Phone...
  • Page 101 SKIN CONTACT Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated imme- diately by a physician as a surgical emergency.
  • Page 102 SPILL MANAGEMENT Land Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent. Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist before using dispersants.
  • Page 103 For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inade- quate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded. Hand Protection: Any specific glove information provided is based on published literature and glove manufacturer data.
  • Page 104 SECTION 10 STABILITY AND REACTIVITY STABILITY: Material is stable under normal conditions. CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition. MATERIALS TO AVOID: Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures. HAZARDOUS POLYMERIZATION: Will not occur. SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY...
  • Page 105 SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material, the components of the material, and similar materials. ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms. MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected to partition to sediment and wastewater solids.
  • Page 106 SECTION 14 TRANSPORT INFORMATION LAND (DOT) : Not Regulated for Land Transport LAND (TDG) : Not Regulated for Land Transport SEA (IMDG) : Not Regulated for Sea Transport according to IMDG-Code AIR (IATA) : Not Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD: When used for its intended purposes, this material is not classified as hazardous in accordance with OSHA 29 CFR 1910.1200.
  • Page 107 SECTION 16 OTHER INFORMATION N/D = Not determined, N/A = Not applicable THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: No revision information is available. ---------------------------------------------------------------------------------------------------------------------------------------- ------------- ---------------------------------------------------------------------------------------------------------------------------------------- ------------- The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued.
  • Page 110 MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: UNIVIS N 32 Product Description: Base Oil and Additives Product Code: 8259 Intended Use: Hydraulic fluid COMPANY IDENTIFICATION Supplier: Canada Imperial Oil Limited, An Affliate of Exxon Mobil Corporation P.O.
  • Page 111 SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness oc- curs, seek immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use mouth-to-mouth resuscitation.
  • Page 112 SECTION 6 ACCIDENTAL RELEASE MEASURES NOTIFICATION PROCEDURES In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. U.S. regulations require reporting releases of this material to the environment which exceed the reportable quantity or oil spills which could reach any waterway including intermittent dry creeks. The National Response Center can be reached at (800)424-8802.
  • Page 113 PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applica- tions, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage. Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate.
  • Page 114 OTHER INFORMATION Freezing Point: N/D Melting Point: N/A Pour Point: -48°C (-54°F) DMSO Extract (mineral oil only), IP-346: < 3 %wt SECTION 10 STABILITY AND REACTIVITY STABILITY: Material is stable under normal conditions. CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition. MATERIALS TO AVOID: Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
  • Page 115 SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material, the components of the material, and similar materials. ECOTOXICITY Material -- Not expected to be harmful to aquatic organisms. MOBILITY Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Ex- pected to partition to sediment and wastewater solids.
  • Page 116 SECTION 14 TRANSPORT INFORMATION LAND (DOT) : Not Regulated for Land Transport LAND (TDG) : Not Regulated for Land Transport SEA (IMDG) : Not Regulated for Sea Transport according to IMDG-Code AIR (IATA) : Not Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD: When used for its intended purposes, this material is not classified as hazardous in accordance with OSHA 29 CFR 1910.1200.
  • Page 117 SECTION 16 OTHER INFORMATION N/D = Not determined, N/A = Not applicable THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: No revision information is available. ---------------------------------------------------------------------------------------------------------------------------------------- ------------- ---------------------------------------------------------------------------------------------------------------------------------------- ------------- The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued.